SAFETRACK S30 XC User Manual Download

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Part

Part nummber

S4-Brazing gun

SAFE 9102

S4-Angel brazing gun

SAFE 91035

Pin holder A 8-9,5mm

SAFE 9211

Pin holder B M8

SAFE 9213

Pin holder C M10

SAFE 9215

Pin holder D M12

SAFE 9217

Ring holder 8-9,5mm

SAFE 9202

Ring holder M8/M10/M12

SAFE 9204

Extended Pin/Ring holder set, 8-9,5mm

SAFE 9227

Extended Pin/Ring holder set, M8

SAFE 9229

Gun cable 2,7M

SAFE 9230

Gun cable 4,5M

SAFE 9236

Gun cable extension 5m

SAFE 9235

S4 tool set

SAFE 91250

High Power batteries, sealed 13 Ah

SAFE 8092

High Power batteries, sealed 16 Ah

SAFE 8093

Extra box for 13Ah batteries with lid (excl. batteries)

SAFE 9321

Extra box for 16Ah batteries with lid (excl. batteries)

SAFE 9320

Battery adapter for charging

SAFE 9318

Battery charger, stationary use, 36V 7A

SAFE 8049

Battery charger, car use 12V/36V 2A

SAFE 8055

Battery cables kit

SAFE 93251

Ground Switchable magnet 2,7M

SAFE 80730

Switchable magnet (no cable)

SAFE 9035

Ground super magnet 2,7M

SAFE 8069

Ground grip 2,7

SAFE 8071

Cordless Grinding machine

SAFE 593070

Grinding Pin/Stone

SAFE 8025

Carbide burr, Type C

SAFE 8014

Carbide burr, Type C Extended

SAFE 8014XL

ACCESSORIES AND SPAREPARTS

Summary of Contents for S30 XC

Page 1: ...avägen 339 24 245 93 Staffanstorp Sweden Phone 46 0 40 44 53 00 sales safetrack se www safetrack se USER MANUAL Safety Operation and Maintenance Safely connecting the world AFETRACK AFETRACK www safetrack se S S S30 XC Electronic PinBrazing unit ...

Page 2: ...he pinbrazing unit 1 Check that all parts are received SAFE 9307 Delivered with Gun S4 automatic SAFE 9102 Electronic unit S30X C SAFE 9327 Ground device SAFE 80730 Batteries sealed High power 16 Ah 3pcs SAFE 8093 Cordless Grinding Machine SAFE 593070 Tool case SAFE 95240 Carrying harness SAFE 9523 Goggles SAFE 40210300 S4 tool set SAFE 91250 Grinding pin stone SAFE 8025 Technical specification Vo...

Page 3: ...Y OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER SERVICING This manual contains safety operation and routine maintenance instructions Safetrack recommends that servicing of the unit other than routine maintenance must be performed by an authorized and certified dealer Please read the...

Page 4: ...us injury This signal word indicates a potentially hazardous situation which if not avoided may result in property damage This signal word indicates a situation which if not avoided will result in damage to the equipment This signal word indicates a situation which if not avoided may result in damage to the equipment Always observe safety symbols They are included for your safety and for the prote...

Page 5: ...l or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recommended by Safetrack Operator must start in a work area without bystanders The operator must be familiar with all prohibited work areas such as excessive slopes dangerous terrain conditions and rail traffic Esta...

Page 6: ... a new Pin Brazer into initial service or after an extended period of being unused perform a visual inspection for bent broken cracked missing or worn components STORAGE OF UNIT AND BATTERIES Store the Electronic Pin Brazing Unit in a place where it is protected from the elements abrasive dust and damage The batteries must be stored in a clean and dry location and preferably in a temperature contr...

Page 7: ...es sparks and flames away from bat teries being charged Always wear safety glasses when working with batteries BATTERY CHARGING 1 The three batteries furnished are sealed maintenance free batteries Sealed maintenance free batteries do not contain cell caps and are already filled with battery acid They will require charging before use Batteries need 3 6 work cycles to reach full capacity Use only b...

Page 8: ...lose to the brazing for placement of the grounding cable Cleaning is accomplished with a grinder to ensure clean bare metal Always use eye protection when grinding and brazing Note use only Safetrack s grinding wheel specially made for brazing other type of wheels will leave a surface not suitable for brazings Keep the grinding wheel clean and free from oil etc 1 Grind the brazing and ground area ...

Page 9: ...ge should be facing away from the gun The S4 automatically adjusts the correct distance of the brazing pin to the surface to be brazed NOTE The S4 may be adjusted manually if necessary using the dial located on the back of the gun The settings are as follows 2 5 mm distance 0 2 0 mm distance normal position 1 5 mm distance Se periodically maintenance of S4 gun on page 12 6 Turn on the unit by sett...

Page 10: ...the brazing while the brazing cools down 9 Remove the gun straight backwards without pulling the trig ger 10 After the braze has cooled knock the shank off the brazing pin using a hammer 11 Use a new ceramic ring for each new pin braze The brazing is completed PINBRAZING Continued OPERATION 10 A red light indicates low batteries on the unit Charge as soon as possible IMPORTANT ...

Page 11: ...face is ground clean Braze is faulty Batteries not charged or are defective Test batteries for proper charge Replace and or charge as neces sary Incorrect PIN TYPE setting Check PIN TYPE setting on the control box Magnetic ground faulty Check that surface magnetic ground is applied to is ground clean Check magnetic ground cable and plug for damage Bonding surface contaminated Check that the brazin...

Page 12: ... B M8 threaded 9204 Ringholder for M8 M10 and M12 9215 C M10 threaded 9217 D M12 threaded 12 Periodical maintenance of S4 automatic gun 1 Check that all cables and lugs are without damages and properly tightened in gun and unit 2 Check that the correct pinholder is fitted in the gun MAINTENANCE ...

Page 13: ...a tight grip on the brazing pin otherwise you can have a contact fault or a spark can arise and destroy the pin holder To get a tighter fit push together the pin holder flares with your fingers 3 Check that the ringholder is the right type You can dismount it by hand otherwise adjust with the small screw on the side of the gun 4 Load the gun with a 8mm pin and ferrule Check that the axle move easi...

Page 14: ... is horizontal 4 The lift level is calibrated when the brass rod is in same level as the outer plastic sleeve Tolerance 0 2 mm If the brass rod stick out more than 0 2 mm then the gun needs to be calibrated see point 6 on the next page If the brass rod goes in more than 0 2 mm then the gun needs to be calibrated see point 7 on the next page If the gun is not calibrated see seperate instruction for...

Page 15: ...he pin holder is not burnt or not holding the pin tightly If not remove the ring holder clean all the parts and squeeze the fingers of the pin holder together Check the cables on the gun from time to time for damage Replace as required Check that the lift level is correct with lift the level tool Always store the tool in a clean dry space safe from damage or pilferage Always keep critical equipmen...

Page 16: ...eries sealed 13 Ah SAFE 8092 High Power batteries sealed 16 Ah SAFE 8093 Extra box for 13Ah batteries with lid excl batteries SAFE 9321 Extra box for 16Ah batteries with lid excl batteries SAFE 9320 Battery adapter for charging SAFE 9318 Battery charger stationary use 36V 7A SAFE 8049 Battery charger car use 12V 36V 2A SAFE 8055 Battery cables kit SAFE 93251 Ground Switchable magnet 2 7M SAFE 8073...

Page 17: ...FE 91077 Gun outlet 3 Pols SAFE 91075 Gun power outlet SAFE 91093 Ground outlet SAFE 91096 Fuse holder SAFE 91197 Fuse 200mAT on circuit board SAFE 91180 Fuse 1AT SAFE 91182 Fuse 15AT SAFE 91181 Gun plug 3pin SAFE 91081 Charger Grinder plug 4pin SAFE 91085 Gun power plug SAFE 91080 Ground plug SAFE 91091 Tool case SAFE 95240 Carrying harness SAFE 9523 Handy2 rail trolly SAFE 9361 Goggles SAFE 8043...

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SAFETRACK S30 XC, User Manual

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