SAFI VISION AS 300, Manual Of Instructions For Installation Use Maintenance

Page 1: ...MANUAL OF INSTRUCTIONS INSTALLATION MAINTENANCE MANUAL OF INSTRUCTIONS FOR INSTALLATION USE MAINTENANCE VISION AS LIFT MANUAL OF INSTRUCTIONS AS 300...

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Page 3: ...uggest you to read carefully this manual before operating the lift in the various phases of installation use maintenance repair and dismantling We are at your disposal for any further information you...

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Page 5: ...herefore the loosening of the brake The manual descent must be carried out only in case of a power supply current failure following the procedure described in paragraph 3 5 4 TECHNICAL CHARACTERISTICS...

Page 6: ...7 10 8 USE 8 1 8 1 Obligations and ban 8 2 8 2 Hazardous zones and residual risks during the use 8 3 8 3 Operator instructions 8 3 8 4 Setting to work 8 3 8 5 Disabling of the machine 8 4 8 6 Centrif...

Page 7: ...4 Mounting Fence 7 7 Fig 8 1 Parachute brake 8 5 Fig 8 2 Lever of emergency manual descent 8 2 Fig 9 1 Electric motor self braking unit 9 4 Fig 9 4 Speed reducer 9 7 Fig 12 1 Wiring diagram Power sup...

Page 8: ...4 1 Table 3 Elements 4 2 Table 4 Weights 4 2 Table 5 Weights 5 2 Table 6 Parts to lubrificate 9 3 Table 7 Components of the self braking unit 9 4 Table 8 Lubrification 9 5 Table 9 Speed reducer 9 7 Ta...

Page 9: ...ncerns about The manufacturer declines any responsibility for direct or indirect damages to things or injuries to people or domestic animals arising from the use of this documentary material or of the...

Page 10: ...No Date of EC control Certification 1 5 Identification Serial No Description No Date Motor unit Serial No 1 Gear motor s Serial No Parachute brake Serial No if present 1 6 Markings Tables must be easi...

Page 11: ...AND OPERATORS For any operation of installation use maintenance and dismantling consult the according chapter The manufacturer declines any responsibility for inconveniences arising from the non obser...

Page 12: ...ily reach the various level floors for finishing or control purposes safety and time saving are granted while personnel and materials are displaced easy use and maintenance possibility of assembly ins...

Page 13: ...erous postures or excessive physical efforts 9 Human error 10 Combination of risks 11 Electric power failure 12 Overturning unexpected lose of the machine steadiness 13 Risks caused by a lack of the s...

Page 14: ...electric cables and that there are no hindrances to lift cage Check the safety devices Personnel must access the working deck with the safety harness hooked to fix parts of the structure All the equi...

Page 15: ...11 Machinery safety Safety distances to keep in order to prevent the reach of dangerous zone with the lower limbs EN 894 1 Machinery safety Ergonomic requirements for the information and control devic...

Page 16: ...e cylindrical and helicoidally gears Part 1 General principles introduction and general factors of influence 1 Part 2 Calculation of the resistance of the surface to the pitting Part 3 Calculation of...

Page 17: ...ns contained in the documentation provided The user for his her safety and for those who are working in the vicinity must respect the safety rules required by the type of equipment used by the working...

Page 18: ...rules contained in this manual The use of the machine to any person not authorized by the foreman is strictly forbidden Do not overload the elevator see the indications provided in the technical featu...

Page 19: ...cular that frequent use of the machine requires the adjustment of the position of the limit switch sliding blocks This is due to the run in wear of the braking devices The limit switch tripping preven...

Page 20: ...limit switch to prevent the movement of the car in case a door was not shut completely Mechanical lock fitted on the elevator car doors and on the floor landing doors The mechanical lock the elevator...

Page 21: ...king shift The key must be kept by authorized personnel in charge of the building site Virtual force a mechanical system simulates the application of a force in order to stop the elevator car 1 8 m hi...

Page 22: ...he indications of the Machines Directive 98 37 CE and following modifications Noise level Leq 60dB A The acoustic power level emitted by the machine is under the levels allowed therefore no protection...

Page 23: ...h Maximum wind force tolerated during mounting dismantling operations 45Km h Maximum wind force tolerated with the machine disabled 164Km h Motor power KW 1x4 0KW Supply voltage 230 400V Exhaust brak...

Page 24: ...terlock YES Exit mechanical interconnection YES Table 3 Elements COMPONENTS KG Base unit 35 Cabin 620 Vertical element 40 5 End vertical element 39 5 Fence door frame equipped with gate and counterwei...

Page 25: ...LIFT MODEL VISION AS 300 Rev001 5 1 5 LIFT COMPONENTS For installing the machine you must first know the parts composed by Fig 5 1 General view...

Page 26: ...are secured to the basement The load transmitted by the base to the foundation depends on the height of the mast ELEVATOR WEIGHT Height _____86 __________ m Weight at the base ______100_________ kg D...

Page 27: ...g 5 2 Base 5 2 Vertical mast and terminal mast A single modular component forms a vertical mast Each mast is 1482 mm high The vertical masts are joined together by means of galvanized steel screws nut...

Page 28: ...ous different panels between one another and to the basement is connected by means of steel bolts and nuts A mechanical safety device prevents the base door from opening if the elevator car s door is...

Page 29: ...rical equipments are micro switches and PLC which control the rise and the descent of the gear motor and the activate of the parachute The slide guiding rollers guide the whole lifting group along the...

Page 30: ...levator car frame consists in a structure made of steel tubes and panelled with steel net and vertical sliding doors equipped with an electro mechanical locking system The stamping floor and the roof...

Page 31: ...v001 5 7 Fig 5 7 Guard rails 5 7 Rollers The rollers guide the elevator along the column Here below the types of rollers mounted on the machine Contrasting roller Slide guiding roller Fig 5 8 Rollers...

Page 32: ...e of the column is effected by means of a pair of anchorages every 4 5 m maximum The adjustable clamp allows attachment to the structure and the connecting pipe joint allows locking to the mast elemen...

Page 33: ...supply cable consists of three core cables for three phase line in 16 square mm of section The earth conductor has section adequate to the machine installed while the lines which control the access d...

Page 34: ...ice can ensure good function check always their working order Fig 5 12 Cable guiding arm 5 12Trolley In order to guarantee a correct usage of the power cable the machine is supplied with a trolley pre...

Page 35: ...he door mounting take care to check that it is close and well lined up with the elevator door A correct mounting contributes to saving time during the use The choice for the type of fastening to use v...

Page 36: ...ing opened before the power supply has been cut off to all the circuits inside the control panel All connection points of the other equipment remote control devices protective relays transformer are i...

Page 37: ...16 Push button panel for installation and maintenance plug 31 17 Power and calling plug 32 6 3 Description of control panel inside the cabin Inside the cabin a control panel is installed in order to...

Page 38: ...tton Use To rise and descend the cabin it is necessary activate the calling floor control panel by selector 5 Then push the auxiliary START 1 to allow the cabin to move Push the ASCENT button 3 or DES...

Page 39: ...pe in fact it is necessary to hold the ascent or descent buttons to allow the cabin movements 39 1 Ascent button 40 2 Descent button 41 3 Stop button 42 4 Auxiliary start button 43 5 Emergency stop bu...

Page 40: ...otective gloves must be worn Safety shoes must be used The working and safety overalls must be worn The safety helmet must be worn In case of need safety belts must be used Hazardous zones and residua...

Page 41: ...w carefully the instructions and use the same sequence given here to follow 7 3 Machine transport The motor group the cabin and the base with the first mast element of the lift can be supplied togethe...

Page 42: ...7 5 Preliminary prescriptions In the event that during the use rising or descending some abnormal noises were heard block immediately the machine and ask for the intervention of a qualified technician...

Page 43: ...LIFT MODEL VISION AS 300 Rev001 7 4 Fig 7 1 Dimension...

Page 44: ...crews 45 Insertion of the cabin group Raise the motor group along the trestle previously mounted Verify that the hoisting gears are in phase with the rack teeth To that extent the parachute emergency...

Page 45: ...stretched On the contrary you must adjust the positioning of the trolley by shortening or extending the cable from the cable holding arm 53 Mount the rubber shock absorber 54 Secure the door frame of...

Page 46: ...or s is perfectly balanced by the counterweights system Therefore to open the fence door from outside just raise it by a minimum effort It is likewise easy to open the cabin door from inside the cabin...

Page 47: ...h turn Test the switching of the lamp which lightens the cabin and the acoustic alarm Operate the push button panel As a test carry out a maneuver of descent in order to make sure that the cabin does...

Page 48: ...ry 3m Proceed with the assembly of a mast at a time fitting four screws four spring washers and four nuts Once that 3m of mast has been assembled arrange for the anchorage mounting making sure every t...

Page 49: ...oors 61 Once the summit is reached proceed in sequence to the dismantling of the mast and the floor landing doors The mast must be loaded into the cabin taking care not to exceed the nominal capacity...

Page 50: ...ble coming from trolley from the electric panel 73 Remove the cable from the holder cable arm 74 Remove the trolley 75 Demount the frames of the access and exit doors of the cabin 76 Take out the moto...

Page 51: ...from the non observance of the precautions given Responsibilities of the user a Use of the lift is allowed only to qualified personnel trained on its use and informed about safety devices and regulat...

Page 52: ...ter building materials snow and so on 8 1 Obligations and ban Obligations The lift has been designed and calculated to work with a maximum wind speed of 72 Km h The lift may be erected or dismantled o...

Page 53: ...e whole mast and in particular on the floors access is granted Always wear safety helmet Be sure that all the operations of loading unloading are properly carried out and in conformity with the prescr...

Page 54: ...revents its starting When the height required is reached carry out the operations of loading and unloading Close the sliding doors The elevator is free to move NOTE Be sure not to carry out maneuvers...

Page 55: ...l stop The pads 5 being coupled to the shaft 3 through a groove profile keep on turning until the compression between the mass holding flange and the closing up flange created by the springs 2 stops t...

Page 56: ...sition again 5 Close the control panel 6 Operate as usual for the lift using 8 8 8 9 Emergency manual descent ATTENTION the emergency descent maneuver is dangerous and consequently should only be carr...

Page 57: ...LIFT MODEL VISION AS 300 Rev001 8 2 78 Fig 8 2 Lever of emergency manual descent Lever of emergency manual descent...

Page 58: ...e machine to the person assigned to control and maintenance of the same and should there be a change in operator the substitute should be warned accordingly 9 2 Preliminary and periodic checks During...

Page 59: ...er point 2 verify that tubes and racks of the mast are intact cleaned and well greased check the elements to be well tightened sight check the guides and drive rolls wear conditions verify that all th...

Page 60: ...ic lubricants with mineral oils during storing of the machine carry out a careful and complete inspection of the machine check the conditions of all the parts relevant for the safety clean and grease...

Page 61: ...ESCRIPTION 412 Snap ring 419 Dust cover ring 415 Field magnets 421 Coupling key 415 1 Brake coil 422 Snap ring 415 2 Brake cap 423 Manual release lever 415 5 Brake springs 424 Snap ring 415 6 Adjustme...

Page 62: ...band back in place and reassemble the casing Maintenance It is sufficient to keep the cooling air circulating channels clean and to check the bearings Should the bearings be replaced only use grease t...

Page 63: ...net Arrangement of the release lever If the manual releasing device is provided with the stopping device insert the straight roller This roller is not present in the manual release with automatic retu...

Page 64: ...speed reducer take into account that After starting the reducer for the first time the oil should be changed approx every 10 000 hours of operation or at least once every 2 years Subsequent oil chang...

Page 65: ...g and unloading operations D Check for the thermo relay tripping Select the reset button E Check that the panel transformer is not burnt Replace with an equivalent device F Check for the motor group s...

Page 66: ...lever If the problem persists replace the electro magnet When the push button during the descent is no longer pressed the elevator does not stop immediately and instead the emergency brake gets activa...

Page 67: ...ter ERECTION AND DISMANLING Procedures for transport Load the vertical elements first Then the cabin the fence and last the base All the material must be arranged with accuracy and adequately fastened...

Page 68: ...LIFT MODEL VISION AS 300 Rev001 12 1 12 WIRING DIAGRAMS Fig 12 1 Wiring diagram Power supply...

Page 69: ...LIFT MODEL VISION AS 300 Rev001 12 1 Fig 12 2 Wiring diagram Motor power supply...

Page 70: ...LIFT MODEL VISION AS 300 Rev001 12 2 Fig 12 3 Wiring diagram Emergency circuit...

Page 71: ...LIFT MODEL VISION AS 300 Rev001 12 3 Fig 12 4 Wiring diagram Auxiliary...

Page 72: ...LIFT MODEL VISION AS 300 Rev001 12 4 Fig 12 5 4 Wiring diagram Auxiliary PLC logo expans...

Page 73: ...LIFT MODEL VISION AS 300 Rev001 12 5 Fig 12 6 Auxiliary circuit...

Page 74: ...LIFT MODEL VISION AS 300 Rev001 12 6 Fig 12 7 Wiring diagram Connectors C1 C2 C3...

Page 75: ...LIFT MODEL VISION AS 300 Rev001 12 7 Fig 12 8 Wiring diagram Terminal box electric panel...

Page 76: ...LIFT MODEL VISION AS 300 Rev001 12 8 Fig 12 9 Wiring diagram Cable call floor...

Page 77: ...LIFT MODEL VISION AS 300 Rev001 12 9 Fig 12 10 Wiring diagram Floors call connection...

Page 78: ...LIFT MODEL VISION AS 300 Rev001 12 10 Fig 12 11 Wiring diagram Box floor call connection...

Page 79: ...LIFT MODEL VISION AS 300 Rev001 12 11 Fig 12 12 Wiring diagram Box Fencing connection...

Page 80: ...LIFT MODEL VISION AS 300 Rev001 12 12 Fig 12 13 Wiring diagram Cable fancing call...

Page 81: ...LIFT MODEL VISION AS 300 Rev001 12 13 Fig 12 14 Main electrical box components...

Page 82: ...LIFT MODEL VISION AS 300 Rev001 12 14 Fig 12 15 Material list 1...

Page 83: ...LIFT MODEL VISION AS 300 Rev001 12 15 Fig 12 16 Material list 2...

Page 84: ...y be issued thereafter which affect the user s obligations The log book is designed for noting according to the proposed charts the following events regarding the useful life of the lift transfers of...

Page 85: ...tified that as at the above date the technical dimensional and functional characteristics of the above VISION AS 300 are in conformity with those provided for originally and that any alterations have...

Page 86: ...NISMS Date Description of element Manufacturer Supplied by Reason for replacement The person assigned by the company carrying out the replacement The user ________________________________________ ____...

Page 87: ...OF STRUCTURAL ELEMENTS Date Description of element Manufacturer Supplied by Reason for replacement The person assigned by the company carrying out the replacement The user ____________________________...

Page 88: ...ICAL COMPONENTS Date Description of element Manufacturer Supplied by Reason for replacement The person assigned by the company carrying out the replacement The user ___________________________________...

Page 89: ...PLACEMENT OF SAFETY DEVICES AND RELATIVE COMPONENTS Date Description of element Manufacturer Supplied by Reason for replacement The person assigned by the company carrying out the replacement The user...

Page 90: ...auses Repair effected Signature of the SAFI responsible for repair person The user _________________________________________ _____________ Place Date _________________________________________ ________...

Page 91: ...description Causes Repair effected Signature of the SAFI responsible for repair person The user _________________________________________ _____________ Place Date _____________________________________...

Page 92: ...Periodic checks The user is obliged to observe the maintenance and control schedule described in this instruction booklet N DATE DESCRIPTION OF WORK SIGNATURE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17...

Page 93: ...LIFT MODEL VISION AS 300 Rev001 13 25 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Table 11 Table of periodic checks...

Page 94: ...nance engineers The After Sales Service will supply information by telephone and by mail as well as training and maintenance interventions Request of assistance interventions For the Technical Assista...