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SAFIRE 2400Di, 2600Di, 3200Di and 3600Di Diesel / fuel oil heaters 

7

 

 

USAGE, INSTALLATION AND MAINTENANCE 

 

 

January 2011

 

SF- Lämmitin Oy

 Tilhenkatu 1 20610 Turku Finland Puh/Fax +358(0)2-2443282 

EXAMINATION, MAINTENANCE AND  SERVICE 

 

 

 

 

EXAMINATION 

 

Check regularly especially, if the combustion in the 

burner is different, that  

 

1.  the heater gets current. 

2.  the combustion air access is clear; f. ex. 

spiders, mosquitoes, snow, water or ice 

can block the air flow. 

3.  the exhaust outlet is clear. 

4.  the fuel hose does not leak. 

5.  there aren’t any impurities or water on the 

bottom of the fuel tank. 

6.  the fuel filter is clean. 

7.  the air hose of the tank is clear. 

8.  there isn’t any dust inside the heater; it 

may cause smells and risk of fire. 

 

If the heater doesn’t seem to get enough fuel (the 

power is lower, the combustion is different), 

measure the fuel inlet: Remove the fuel filter (it 

may cause measurement errors). When the 

heater operates normally on maximum power, put 

the fuel hose into a measuring glass with a certain 

amount of fuel in it. Let the heater operate for 6 

minutes. Multiply the amount of fuel consumed by 

10, and you will get the fuel inlet/hour.  

On maximum power the 

3600D

i heater consumes  

340-380ml/h, 

3200Di

 heater 300–340 ml/h, 

2600Di

 , heater 240-280ml/h and the 

2400Di

 

heater 220–260 ml/h.  

If the measured fuel consumption is above these 

limits, check the cause: the tank (or the measuring 

glass) may be placed above the heater, or the 

default settings of the pump have been changed 

and the pumps pulsation is too frequent. The 

normal pulsation on maximum power with the 

3600Di

 heater is180 pulses/min and 50 pulses/min 

on minimum power

 3200Di

 heater is 160 

pulses/min and 50 pulses/min on minimum power

 

2600D

i heater is 130 pulses/min and 50 

pulses/min on minimum power, with the 

2400Di

 

heater 120 pulses/min on maximum power and 50 

pulses/min on minimum power. 

 

 

 

 

 

 

 

 

If the heater gets too much fuel, the combustion 

may be impure and cause risk of overheating. If 

the overheating is caused by defective electronics 

or pump, always contact your nearest 

maintenance service.  

If the fuel consumption is too low, there might be a 

blockage in the fuel system. If the filter is clean, 

check the fuel hose: the fuel in it may be clouded, 

if the hose has been in a cold place for a long 

time. If the blockage is not thorough, you can 

dissolve it rather quickly with isopropanol  

(= common anti-freeze for gasoline engines).  

You may also force isopropanol into the hose 

when the pump operates (during start) f. ex. with  

a hypodermic syringe or bicycle pump. 

Also a little leak in the suction hose (before the 

pump) may cause the low fuel consumption. 

Check if there is a significant amount of bubbles in 

the hose. With extensive usage also the fuel inlet 

pipe near the burner may be blocked. If this 

happens, change the pipe or clean it f. ex. by 

heating it with a gas flame and blowing by 

compressed air it empty.  

 

WINTER 

 

Remove the battery wire for winter.  

If the heater is unused in a cold place for a long 

time, the fuel in the hoses and in the tank may 

become clouded (this may happen also with winter 

grade fuel oil). The last time you use the heater 

before the winter, use paraffin oil to avoid starting 

problems in the spring. Make sure that paraffin oil 

fills the fuel hose, the pump and the fuel filter. In 

the spring it’s best to acquire new fuel. 

Summary of Contents for 2400Di

Page 1: ...e plenty of heat Minimize their length and isolate them carefully It is more economic to place the heater close to the space to be heated and use a separate fresh air inlet You don t have to isolate the warm air hoses inside f ex under the bed the hoses function as radiators for they dry the space and balance the temperature differences Remember also that as the heater blows warm air inside an equ...

Page 2: ... pump Attach the fuel hoses carefully and protect them from heat or mechanical strain Exhaust outlet Exhaust is led out and combustion air taken in through hull with a coaxial exhaust outlet For installing the outlet you need to make one Ø 50 mm hole and four 5 5 mm holes use the outlet end as a model Cut the inner pipe a bit too long so that it can t slip from its place Bend the exhaust outlet ho...

Page 3: ...at least 6 mm 2 thick NB The housing of the heater is galvanic connected to the minus pole of the battery You can connect a separate main switch to the heater and a 20A time delay fuse near the battery there is a 20A main time delay fuse F1 on the circuit board Be careful not to connect the wires wrong This would melt the 7 5A fuse F2 which protects the electronics Connect the thermostat s sensor ...

Page 4: ...ifreeze for diesel engines to the fuel If you don t use the heater in the winter and store it in a cold place use paraffin oil the last time you use the heater and leave the fuel hoses full paraffin oil has a low cloud point Paraffin oil will protect the hose from freeze CONTROLLING THE HEATER AND INDICATOR LEDS Basic control panel Start turn the switch to position HEAT ON Ventilation turn the swi...

Page 5: ... or the temperature Choose menu items with arrow keys accept with OK If you desire extra strong ventilation choose DRYING VENTILATE On this mode the heater takes more fresh air this improves the drying effect while the heating power is low practical f ex in the summer when the air is damp but not very cold Return to the main menu with BACK NB All selections are not allowed in every mode STARTING T...

Page 6: ...ion the error code on the circuit board display is 3 NB If you have turned off the heater after some malfunction you can see the latest error code on the display again by turning the switch to the position VENT the number of the latest malfunction which caused the heater to turn off shows on the display ERROR CODE NUMBERS ON THE CIRCUIT BOARD DISPLAY Number 1 Overheating Overheating is usually cau...

Page 7: ...ith the 3600Di heater is180 pulses min and 50 pulses min on minimum power 3200Di heater is 160 pulses min and 50 pulses min on minimum power 2600Di heater is 130 pulses min and 50 pulses min on minimum power with the 2400Di heater 120 pulses min on maximum power and 50 pulses min on minimum power If the heater gets too much fuel the combustion may be impure and cause risk of overheating If the ove...

Page 8: ...an and then scraping it off f ex with a screwdriver 8 If necessary change the backing 6 The backing stays on its place with a locking spring 7 9 Assemble in an opposite order Make sure that the burner is on its place in a right position Use the glow plug to align the burner Check also the position of the casing pipe of the fuel pipe CLEANING THE FLAME SENSOR ELECTRODE Error code number 2 in the ci...

Page 9: ...n anti freeze for gasoline engines and truck air brakes through the pump OPENING AND CLEANING THE PUMP 1 Release the hose connectors from the pump 2 Release the wires from the pump 3 Remove the connector strip 8 so that it rests on the filaments of the spool 4 Unscrew the iron housing 1 of the pump and remove it 5 Pull the upper end 3 of the pump out of the spool 4 the piston 9 and the spring 10 a...

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