Saftronics HPVFE, Manual

Page 1: ...Saftronics Sailer Manual HPVFE ...

Page 2: ...necessary we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss Important Identifies information that is critical for successful application and understanding of the product ATTENTION Identifies informat...

Page 3: ...wer Wiring 13 I O Wiring Recommendations 16 Start and Speed Reference Control 23 EMC Instructions 25 Chapter2 Start Up 27 Prepare For Drive Start Up 27 Integral Keypad 29 Viewing and Editing Parameters 30 Chapter 3 Programming and Parameters 32 About Parameters 32 Parameter Organization 33 Display Group 34 Parameter Cross Reference by Name 63 Chapter 4 Troubleshooting 64 Drive Status 64 Faults 64 ...

Page 4: ...VFE 3 Appendix B Accessories and Dimensions 76 Product Selection 76 Product Dimensions 78 AppendixC RS485 DSI Protocol 80 Network Wiring 80 Writing 06 Logic Command Data 82 AppendixD RJ45 DSI Splitter Cable 86 Index 88 ...

Page 5: ...fied personnel You must be able to program and operate Adjustable Frequency AC Drive devices In addition you must have an understanding of the parameter settings and functions Manual Conventions In this manual we refer to the HPVFE Adjustable Frequency AC Drive as drive HPVFE or HPVFE Drive Parameter numbers and names are shown in this format The following words are used throughout the manual to d...

Page 6: ...nsitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC...

Page 7: ...1 240V 50 60Hz 3 phase 0 2 0 25 1 6 HPVFE02T0D2 A 72 185 5 143 5 0 4 0 5 2 5 HPVFE02T0D4 0 75 1 4 2 HPVFE02T0D75 1 5 2 8 HPVFE02T1D5 2 2 3 12 HPVFE02T2D2 B 100 174 145 3 7 5 17 5 HPVFE02T3D7 5 5 7 5 25 HPVFE02T5D5 C 130 253 287 7 5 10 33 HPVFE02T7D5 480V 50 60Hz 3 phase 0 4 0 5 1 5 HPVFE04T0D4 A 72 185 5 143 5 0 75 1 2 5 HPVFE04T0D75 1 5 2 4 2 HPVFE04T1D5 2 2 3 6 HPVFE04T2D2 B 100 174 145 3 7 5 8 ...

Page 8: ...taken to assure that the wiring is done as instructed All items must be read and understood before the actual installation begins 1 Press and hold in the tabs on each side of the cover 2 Pull the cover out and up to release ATTENTION The following information is merely a guide for proper installation Rockwell Automation Inc cannot assume responsibility for the compliance or the noncompliance to an...

Page 9: ... N m 14 17 lb in Protect the cooling fan by avoiding dust or metallic particles Do not expose to a corrosive atmosphere Protect from moisture and direct sunlight Minimum Mounting Clearances Refer to Appendix B for mounting dimensions Ambient Operating Temperatures Table 1 B Enclosure and Clearance Requirements Horizontal Clearance between drives Ambient Temperature Minimum Maximum 0 mm and greater...

Page 10: ... distribution system Disconnecting MOVs To prevent drive damage the MOVs connected to ground shall be disconnected if the drive is installed on an ungrounded distribution system where the line to ground voltages on any phase could exceed 125 of the nominal line to line voltage To disconnect these devices remove the jumper shown in the Figures 1 1 and 1 2 1 Turn the screw counter clockwise to loose...

Page 11: ...solation Transformer Greater than 120 kVA supply transformer Line has power factor correction capacitors Line has frequent power interruptions Line has intermittent noise spikes in excess of 6000V lightning Phase to ground voltage exceeds 125 of normal line to line voltage Remove MOV jumper to ground or Install Isolation Transformer with grounded secondary if necessary Ungrounded distribution syst...

Page 12: ...afety ground terminal The conduit box option may be used with a cable clamp for a grounding point for the cable shield When shielded cable is used for control and signal wiring the shield should be grounded at the source end only not at the drive end RFI Filter Grounding Using single phase drives with integral filter or an external filter with any drive rating may result in relatively high ground ...

Page 13: ...mended line fuses circuit breakers specified in this section Fusing The HPVFE has been UL tested and approved for use with input fuses The ratings in the table that follows are the maximum recommended values for use with each drive rating The devices listed in this table are provided to serve as a guide Bulletin 140M Self Protected Combination Controller UL489 Circuit Breakers When using Bulletin ...

Page 14: ... it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot for every 10 meters 32 8 feet of length In all cases long parallel runs must be avoided Do not use cable with an insulation thickness less than 15 mils 0 4 mm 0 015 in Do not route more than three sets of motor leads in a single conduit to minimize cross talk If more than three drive motor con...

Page 15: ... motor as possible Installations with long motor cables may require the addition of external devices to limit voltage reflections at the motor reflected wave phenomena See Table 1 E for recommendations The reflected wave data applies to all frequencies 2 to 10 kHz For 240V ratings reflected wave effects do not need to be considered Table 1 E Maximum Cable Length Recommendations Reflected Wave 380 ...

Page 16: ...nger guard when wiring is complete Figure 1 4 Power Terminal Block Terminal Description R L1 S L2 1 Phase Input R L1 S L2 T L3 3 Phase Input P1 1 P2 1 DC Bus Inductor Connection Frame C drives only The Frame C drive is shipped with a jumper between Terminals P1 and P2 Remove this jumper only when a DC Bus Inductor will be connected Drive will not power up without a jumper or inductor Connected U T...

Page 17: ...d gas or solids exist an Additional hardwired stop circuit may be required to remove the AC line to the drive When the AC Line is removed there will be a loss of any inherent regenerative braking effect that might be present the motor will coast to a stop An auxiliary braking method may be required I O Wiring Recommendations Important points to remember about I O wiring Always use copper wire Wire...

Page 18: ...h If using the RS485 DSI port I O Terminal 16 should also be connected to ground terminal protective earth Figure 1 5 Control Wiring Block Diagram 1 Important I O Terminal 01 is always a coast to stop input except when P106 Start Source is set to 3 Wire control In three wire control I O Terminal 01 is controlled by P107 Stop Mode All other stop sources are controlled by P107 Stop Mode Important Th...

Page 19: ... inputs from analog I O 05 Digital Input 1 Preset Freq Program with t201 Digital In1 Sel t201 06 Digital Input 2 Preset Freq Program with t202 Digital In2 Sel t202 11 24V DC Drive supplied power for digital inputs Maximum output current is 100mA I O Wiring Examples No Signal Default Description Param 12 10V DC Drive supplied power for 0 10V external potentiometer Maximum output current is 15mA P10...

Page 20: ...mples Input Connection Example Potentiometer 1 10k Ohm Pot Recommended 2 Watt minimum P108 Speed Reference 2 0 10V Input Analog Input 0 to 10V 100k ohm impedance 4 20 mA 100 ohm impedance Voltage P108 Speed Reference 2 0 10V Input Current P108 Speed Reference 3 4 20mA Input ...

Page 21: ...4V Common Each digital input draws 6mA 2 Wire SNK Control Non Reversing Internal Supply SNK Stop Run 2 Wire SRC Control Run FWD Run REV P106 Start Source 2 3 or 4 Input must be active for the drive to run Internal Supply SRC External Supply SRC Stop Run When input is opened the drive will stop as specified by P107 Stop Mode If both Run Forward and Run Reverse inputs are closed at the same time an ...

Page 22: ...al Supply SRC Stop Run Stop Run 24V Common Each digital input draws 6mA 3 Wire SNK Control Non Reversing Internal Supply SNK 01 02 03 04 05 06 11 12 13 14 15 16 3 Wire SRC Control Reversing P106 Start Source 1 A momentary input will start the drive A stop input to I O Terminal 01 will stop the drive as specified by P107 Stop Mode I O Terminal 03 determines direction Internal Supply SRC External Su...

Page 23: ...ound only one point of the daisy chain of I O Terminal 04 should be connected ATTENTION Digital inputs on multiple drives should not be tied together when using SNK Internal Supply mode In SNK mode if power is removed from one drive inadvertent operation of other drives that share the same I O Common connection may occur Multiple Analog Connection s When connecting a single potentiometer to multip...

Page 24: ...d Reference See the chart below for the ovenidepriority Yes Driw willSlart andRun at JogSpeed Dimclion comes from T1m11inal03Din RunRI V Yes Start Speed andDirection COOJmands 1M COOle from ln1egral Keypad Yes Stal1 SpeedandDirnction commands 1 come lrliTlRS485 OSI port Runasspocified by P108 SpeedRet arence Start andDirlldion OOOITlandsoome fromP106 StartSotrce Yes Rlllasspecified by MI1 A413 Pre...

Page 25: ...inpu Enable and P109 Accel Time 1 P110 Decel Time 1 Are used Yes A405 Jog Accei Decel used Active when Yes A401 Accel Time 2 A402 Decel Time 2 is selected by RS485 DSI A401 Accel Time 2 A402 Decel Time 2 is active when input is active P109 Accel Time 1 P110 Decel Time A401 Accel Time 2 A402 Decel Time Yes 2 Determined by the active Preset Frequency On page 3 21 ...

Page 26: ...w Voltage Directive 73 23 EEC EN50178 Electronic equipment for use in power installations EMC Directive 89 336 EEC EN61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods General Notes The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents Use of line filters in ungr...

Page 27: ...nvironment Restricted Distribution 2 EN61800 3 First Environment Unrestricted Distribution 3 Integral 240V 5 meters 16 feet 5 meters 16 feet 1 meter 3 feet Integral 480V 10 meters 33 feet External S Type 1 5 meters 16 feet 5 meters 16 feet 1 meter 3 feet External L Type 1 100 meters 328 feet 100 meters 328 feet 25 meters 82 feet 1 Refer to Appendix B for details on optional external filters 2 Equi...

Page 28: ...re before beginning If an event does not occur While performing this procedure Do Not Proceed Remove All Power including user supplied control voltages User supplied voltages may exist even when main AC power is not applied to the drive Correct the malfunction before continuing Prepare For Drive Start Up Before Applying Power to the Drive 1 Confirm that all inputs are connected to the correct term...

Page 29: ... to be controlled from the integral keypad No programming is required to start stop change direction and control speed directly from the integral keypad Important To disable reverse operation see A434 Reverse Disable If a fault appears on power up refer to Fault Descriptions on page 4 3 for an explanation of the fault code Variable Torque Fan Pump Applications For improved motor tuning performance...

Page 30: ... Indicates parameter number parameter value or fault code Flashing Red Single digit flashing indicates that digit can be edited All digits flashing indicates a fault condition Displayed Units Steady Red Indicates the units of the parameter value being displayed Program Status Steady Red Indicates parameter value can be changed Fault Status Flashing Red Indicates drive is faulted Pot Status Steady ...

Page 31: ...rrow or Down Arrow to scroll through the parameters in the group 或 或 或 No LED LED State Description Speed Potentiometer Used to control speed of drive Default is active Controlled by parameter P108 Speed Reference Start Used to start the drive Default is active Controlled by parameter P106 Start Source Reverse Used to reverse direction of the drive Default is active Controlled by parameters P106 S...

Page 32: ...own Arrow to change the parameter value If desired press Sel to move from digit to digit or bit to bit The digit or bit that you can change will flash 9 Press Esc to cancel a change The digit will stop flashing the previous value is restored and the Program LED will turn off Or Press Enter to save a change The digit will stop flashing and the Program LED will turn off 10 Press Esc to return to the...

Page 33: ...re a drive to operate in a specific way drive parameters may have to be set Three types of parameters exist ENUM ENUM parameters allow a selection from 2 or more items Each item is represented by a number Numeric Parameters These parameters have a single numerical value i e 0 1 Volts Bit Parameters Bit parameters have four individual bits associated with features or conditions If the bit is 0 the ...

Page 34: ... OL RetP111 Reset To DefaltsP112 Analog In 4 20mA Lo d213 Analog In 4 20mA Hi d214 Relay Out Selt221 Relay Out Levelt222 Communications LanguageC301 Comm Data RateC302 Comm Node AddrC303 Comm Loss ActionC30 Comm Loss TimeC305 Comm FormatC306 Comm Write ModeC307 Advanced Program Accel Time 2A401 Decel Time 2A402 S Curve A403 Jog FrequencyA404 Jog Accel DecelA405 Internal FreqA409 Preset Freq 0A410 ...

Page 35: ...and can come from a number of sources Refer to Start and Speed Reference Control on page 1 19 for details Values Default Read Only Min Max 0 0 P105 Maximum Freq Display 0 1 Hz d003 Output Current The output current present at T1 T2 T3 U V W Values Default Read Only Min Max 0 00 Drive Rated Amps x 2 Display 0 01 Amps d004 Output Voltage Related Parameter s P101 A453 A457 Output voltage present at t...

Page 36: ... parameters in the order they occur d007 Fault 1 Code the most recent fault Repetitive faults will only be recorded once Refer to Chapter 4 for fault code descriptions Values Default Read Only Min Max F2 F122 Display F1 d010 Process Display Related Parameter s d001 A440 A438 A439 32 bit parameter The output frequency scaled by A440 Process Factor or by A438 Process Time Lo and A439 Process Time Hi...

Page 37: ...efer to the flowcharts on pages 1 19 and 1 20 for details Values Default Read Only Min Max 0 9 Display 1 d013 Control In Status Related Parameter s d002 P104 P105 Status of the control terminal block control inputs Important Actual control commands may come from a source other than the control terminal block 1 The stop input must be present in order to start the drive When this bit is a 1 the driv...

Page 38: ...ax 0 1 Display 1 d015 Comm Status Related Parameter s C302 C306 Status of the communications ports Values Default Read Only Min Max 0 1 Display 1 d016 Control SW Ver Main Control Board software version Values Default Read Only Min Max 1 00 99 99 Display 0 01 d017 Drive Type Used by Rockwell Automation field service personnel Values Default Read Only Min Max 1001 9999 Display 1 ...

Page 39: ... Default Read Only Min Max 0 FFFF Display 1 Hex d020 Analog In 0 10V Related Parameter s t211 t212 The present value of the voltage at I O Terminal 13 100 0 10 volts Values Default Read Only Min Max 0 0 100 0 Display 0 1 d021 Analog In 4 20mA Related Parameter s t213 t214 The present value of the current at I O Terminal 15 0 0 4mA 100 0 20mA Values Default Read Only Min Max 0 0 100 0 Display 0 1 d...

Page 40: ...221 A441 A444 A448 A437 Set to the maximum allowable motor current The drive will fault on an F7 Motor Overload if the value of this parameter is exceeded by 150 for 60 seconds or 200 for 3 seconds Values Default Based on Drive Rating Min Max 0 0 Drive Rated Amps 2 Display 0 1 Amps P104 Minimum Freq Related Parameter s d001 d002 d013 P105 t211 t213 A438 Sets the lowest frequency the drive will out...

Page 41: ... Terminal 1 Stop coast to stop 3 2 W Lvl Sens Drive will restart after a Stop command when Stop is removed and Start is held active ATTENTION Hazard of injury exists due to unintended operation When P106 Start Source is set to option 3 and the Run input is maintained the Run inputs do not need to be toggled after a Stop input for the drive to run again A Stop function is provided only when the Sto...

Page 42: ...Stop command clears active fault 1 Coast CF 1 Coast to Stop Stop command clears active fault 2 DC Brake CF 1 DC Injection Braking Stop Stop command clears active fault 3 DCBrkAuto CF 1 DC Injection Braking Stop with Auto Shutoff Standard DC Injection Braking for value set in A424 DC Brake Time OR Drive shuts off if the drive detects that the motor is stopped Stop command clears active fault 4 Ramp...

Page 43: ...ference control priority Options 0 Drive Pot Default Internal frequency command from the potentiometer on the integral keypad 1 InternalFreq Internal frequency command from A409 Internal Freq 2 0 10V Input External frequency command from the 0 10V analog input or remote potentiometer 3 4 20mA Input External frequency command from the 4 20mA analog input 4 Preset Freq External frequency command as ...

Page 44: ...isables the Motor Overload Retention function When Enabled the value held in the motor overload counter is saved at power down and restored at power up A change to this parameter setting resets the counter Options 0 Disabled Default 10 0 Secs 1 Enabled 0 1 Secs P112 Reset To Defalts Stop drive before changing this parameter Resets all parameter values to factory defaults Options 0 Idle State Defau...

Page 45: ...nput fault will occur when the input is removed 4 Preset Freq Default Refer to A410 A413 Preset Freq x Important Digital Inputs have priority for frequency control when programmed as a Preset Speed and are active Refer to the flowchart on 1 19 for more information on speed reference control priority 5 Local When active sets integral keypad as start source and potentiometer on the integral keypad a...

Page 46: ...anual HPVFE 45 t201 t202 Options Cont 13 10V In Ctrl Selects 0 10V or 10V control as the frequency reference Start source is not changed 14 20mA In Ctrl Selects 4 20mA control as the frequency reference Start source is not changed ...

Page 47: ... Parameter s d020 P105 P108 t201 t202 Sets the analog input level that corresponds to P105 Maximum Freq if a 0 10V input is used by P108 Speed Reference Analog inversion can be accomplished by setting this value smaller than t211 Anlg In 0 10V Lo or by setting t201 t202 Digital Inx Sel to option 15 Anlg Invert Values Default 100 0 Min Max 0 0 100 0 Display 0 1 t213 Anlg In4 20mA Lo Related Paramet...

Page 48: ...occurring 6 Above Freq Drive exceeds the frequency Hz value set in t222 Relay Out Level 7 Above Cur Drive exceeds the current Amps value set in t222 Relay Out Level Important Value for t222 Relay Out Level must be entered in percent of drive rated output current 8 Above DCVolt Drive exceeds the DC bus voltage value set in t222 Relay Out Level 9 Retries Exst Value set in A451 Auto Rstrt Tries is ex...

Page 49: ...ed Parameter s t221 32 bit parameter Sets the trip point for the digital output relay if the value of t221 Relay Out Sel is 6 7 8 10 or 11 t221 Setting t222 Min Max 0 400 Hz 6 0 180 7 0 815 Volts 8 0 100 10 0 1 11 Values Default 0 0 Min Max As above Display 0 1 ...

Page 50: ...lated Parameter s d015 Sets the drive node address for the RS485 DSI port if using a network connection Important Power to drive must be cycled before any changes will affect drive operation Values Default 100 Min Max 1 247 Display 1 C304 Comm Loss Action Related Parameter s d015 P107 C305 Selects the drive s response to a loss of the communication connection or excessive communication errors Opti...

Page 51: ... Power to drive must be cycled before any changes will affect drive operation Options 0 RTU 8 N 1 Default 1 RTU 8 E 1 2 RTU 8 O 1 3 RTU 8 N 2 4 RTU 8 E 2 5 RTU 8 O 2 C307 Comm Write Mode Determines whether parameter changes made over communication port are saved and stored in Non Volatile Storage NVS or RAM only If they are stored in RAM the values will be lost at power down Options 0 Save Default...

Page 52: ...0 for details Maximum Freq Accel Time Accel Rate Values Default 20 0 Secs Min Max 0 1 600 0 Secs Display 0 1 Secs A402 Decel Time 2 Related Parameter s P110 When active sets the rate of deceleration for all speed decreases except jog Refer to the flowchart on page 1 20 for details Maximum Freq Decel Time Decel Rate Values Default 20 0 Secs Min Max 0 1 600 0 Secs Display 0 1 Secs ...

Page 53: ...tion and deceleration time when a jog command is issued Values Default 10 0 Secs Min Max 0 1 600 0 Secs Display 0 1 Secs A409 Internal Freq Related Parameter s P108 Provides the frequency command to the drive when P108 Speed Reference is set to 1 Internal Freq When enabled this parameter will change the frequency command in real time using the integral keypad Up Arrow or Down Arrow when in program...

Page 54: ...10 Preset Freq 0 set P108 Speed Reference to option 4 Preset Freq 0 3 Input State of Digital In 1 I O Terminal 05 Input State of Digital In 2 I O Terminal 06 Frequency Source Accel Decel Parameter Used 2 0 0 A410 Preset Freq 0 Accel Time 1 Decel Time 1 1 0 A411 Preset Freq 1 Accel Time 1 Decel Time 1 0 1 A412 Preset Freq 2 Accel Time 2 Decel Time 2 1 1 A413 Preset Freq 3 Accel Time 2 Decel Time 2 ...

Page 55: ...al skip frequency See the diagram below A setting of 0 0 disables this parameter Values Default 0 0Hz Min Max 0 0 30 0 Hz Display 0 1 Hz A424 DC Brake Time Related Parameter s P107 A425 Sets the length of time that DC brake current is injected into the motor Refer to parameter A425 DC Brake Level Values Default 0 0 Secs Min Max 0 0 99 9 Secs A setting of 99 9 Continuous Display 0 1 Secs ...

Page 56: ... external dynamic braking This parameter applies only to Frame C drives Setting Min Max 0 Disabled 1 Normal RA Res 5 Duty Cycle Refer to Table B C on page B 2 2 No Protection 100 Duty Cycle 3 Duty Cycle Limited 1 99 of Duty Cycle see A428 The drive is able to provide full braking indefinitely Braking power is limited by the external DB resistor When this parameter is set to 1 Normal RA Res and an ...

Page 57: ...TTENTION Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines Options 0 Disabled Default 1 Enabled A434 Reverse Disable Related Parameter s d006 Stop drive before changing this parameter Enables disables ...

Page 58: ...Slip Hertz FLA Related Parameter s P103 Compensates for the inherent slip in an induction motor This frequency is added to the commanded output frequency based on motor current Values Default 2 0 Hz Min Max 0 0 10 0 Hz Display 0 1 Hz A438 Process Time Lo Related Parameter s d010 P104 Scales the time value when the drive is running at P104 Minimum Freq When set to a value other than zero d010 Proce...

Page 59: ...r when the bus voltage rises Refer to the Attention statement on page P 3 for important information on bus regulation Values 0 Disabled 1 Enabled Default A442 Current Limit Maximum output current allowed before current limiting occurs Values Default Drive Rated Amps x 1 5 Min Max 0 1 Drive Rated Amps x 1 8 Display 0 1 Amps A444 Motor OL Select Related Parameter s P102 P103 Drive provides Class 10 ...

Page 60: ...sed on the PWM frequency setting Important Ignoring derating guidelines can cause reduced drive performance Values Default 4 0 kHz Min Max 2 0 10 0 kHz Display 0 1 kHz A448 SW Current Trip Related Parameter s P103 Enables disables a software instantaneous within 100 ms current trip Values Default 0 0 Disabled Min Max 0 0 Drive Rated Amps 2 Display 0 1 Amps ...

Page 61: ...Delay to a value other than 0 Clear an OverVoltage UnderVoltage or Heatsink OvrTmp fault without restarting the drive 1 Set A451 Auto Rstrt Tries to a value other than 0 2 Set A452 Auto Rstrt Delay to 0 ATTENTION Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and int...

Page 62: ...defines the Volts per Hz curve 1 1 Drive may add additional voltage unless option 5 is selected Options 1 30 0 VT 2 35 0 VT Variable Torque 3 40 0 VT 4 45 0 VT 5 0 0 no IR 6 0 0 Constant Torque 7 2 5 CT Default for 3 7 5 5 7 5 11 0 kW 5 0 7 5 10 0 15 0 HP Drives 8 5 0 CT Default 9 7 5 CT 10 10 0 CT 11 12 5 CT 12 15 0 CT 13 17 5 CT 14 20 0 CT ...

Page 63: ...Program Lock Protects parameters against change by unauthorized personnel Options 0 Unlocked Default 1 Locked A459 Testpoint Sel Used by Solcom Hapn shanghai electric field service personnel Values Default 400 Min Max 0 FFFF Display 1 Hex A461 Motor NP FLA Set to the motor nameplate rated full load amps Values Default Drive Rated Amps Min Max 0 1 Drive Rated Amps x 2 Display 0 1 Amps ...

Page 64: ... Display 3 4 Fault 2 Code d008 Display 3 4 Fault 3 Code d009 Display 3 4 Fault Clear A450 Advanced Program 3 28 Flying Start En A435 Advanced Program 3 24 Internal Freq A409 Advanced Program 3 20 Jog Accel Decel A405 Advanced Program 3 20 Jog Frequency A404 Advanced Program 3 20 Language C301 Communications 3 17 Maximum Freq P105 Basic Program 3 8 Maximum Voltage A457 Advanced Program 3 30 Minimum...

Page 65: ... page 2 3 for information on drive status indicators and controls Faults A fault is a condition that stops the drive There are two fault types Type Fault Description Auto Reset Run When this type of fault occurs and A451 Auto Rstrt Tries is set to a value greater than 0 a user configurable timer A452 Auto Rstrt Delay begins When the timer reaches zero the drive attempts to automatically reset the ...

Page 66: ...ower Set A450 Fault Clear to 1 or 2 Cycle digital input if t201 t202 Digital Inx Select is set to option 7 Clear Fault Automatically Clearing Faults Option Step Clear a Type 1 fault and restart the drive 1 Set A451 Auto Rstrt Tries to a value other than 0 2 Set A452 Auto Rstrt Delay to a value other than 0 Clear an OverVoltage UnderVoltage or Heatsink OvrTmp fault without restarting the drive 1 Se...

Page 67: ...t exceed the current set by parameter A441 Current Limit F7 Motor Overload Internal electronic overload trip 1 An excessive motor load exists Reduce load so drive output current does not exceed the current set by parameter P103 Motor OL Current 2 Verify A453 Boost Select setting F8 Heatsink OvrTmp Heatsink temperature exceeds a predefined value 1 Check for blocked or dirty heat sink fins Verify th...

Page 68: ...A448 SW Current Trip has been exceeded Check load requirements and A448 SW Current Trip setting F64 Drive Overload Drive rating of 150 for 1 minute or 200 for 3 seconds has been exceeded Reduce load or extend Accel Time F70 Power Unit Failure has been detected in the drive power section 1 Cycle power 2 Replace drive if fault cannot be cleared F71 Net Loss The communication network has faulted 1 Cy...

Page 69: ...ration Verify that A434 Reverse Disable is not prohibiting movement Improper boost setting at initial start up None Set A453 Boost Select to option 2 35 0 VT Drive is Faulted Flashing red status light Clear fault Press Stop Cycle power Set A450 Fault Clear to option 1 Clear Faults Cycle digital input if t201 t202 Digital Inx Sel is set to option 7 Clear Fault Drive does not Start from Integral Key...

Page 70: ...red None Wire inputs correctly and or install jumper Incorrect Sink Source DIP switch setting None Set switch to match wiring scheme Drive does not respond to changes in speed command Cause s Indication Corrective Action No value is coming from the source of the command The drive Run indicator is lit and output is 0 Hz Check d012 Control Source for correct source If the source is an analog input c...

Page 71: ...operation is unstable Cause s Indication Corrective Action Motor data was incorrectly entered None 1 Correctly enter motor nameplate data into P101 P102 and P103 2 Enable A436 Compensation 3 Use A453 Boost Select to reduce boost level Drive will not reverse motor direction Cause s Indication Corrective Action Digital input is not selected for reversing control None Check Digital Inx Sel See page 3...

Page 72: ...e chosen as the desired protection method refer to the recommended types listed below If available amp ratings do not match the tables provided the next lower fuse rating that exceeds the drive input rating should be chosen IEC BS88 British Standard Parts 1 2 1 EN60269 1 Parts 1 2 type gG or equivalent should be used UL UL Class RK1 T or J must be used 2 Circuit Breakers Refer to listings in the f...

Page 73: ... 1 4 2 HPVFE02T0D75 1 5 2 8 HPVFE02T1D5 2 2 3 12 HPVFE02T2D2 B 100 174 145 3 7 5 17 5 HPVFE02T3D7 5 5 7 5 25 HPVFE02T5D5 C 130 253 287 7 5 10 33 HPVFE02T7D5 480V 50 60Hz 3 phase 0 4 0 5 1 5 HPVFE04T0D4 A 72 185 5 143 5 0 75 1 2 5 HPVFE04T0D75 1 5 2 4 2 HPVFE04T1D5 2 2 3 6 HPVFE04T2D2 B 100 174 145 3 7 5 8 7 HPVFE04T3D7 5 5 7 5 13 HPVFE04T5D5 C 130 253 287 7 5 10 18 HPVFE04T7D5 11 15 24 HPVFE04T11 ...

Page 74: ...rrent 200 hardware limit 300 instantaneous fault Over Voltage 100 120V AC Input Trip occurs at 405V DC bus voltage equivalent to 150V AC incoming line 200 240V AC Input Trip occurs at 405V DC bus voltage equivalent to 290V AC incoming line 380 460V AC Input Trip occurs at 810V DC bus voltage equivalent to 575V AC incoming line Under Voltage 100 120V AC Input Trip occurs at 210V DC bus voltage equi...

Page 75: ...quency Accuracy Digital Input Analog Input Within 0 05 of set output frequency Within 0 5 of maximum output frequency Speed Regulation Open Loop with Slip Compensation 2 of base speed across a 40 1 speed range Stop Modes Multiple programmable stop modes including Ramp Coast DC Brake Ramp to Hold and S Curve Acceleration Deceleration Two independently programmable acceleration and deceleration time...

Page 76: ... 1 0 1 1 1 5 17 28 50 76 200 240V 1 Phase 0 2 0 25 0 4 0 5 0 75 1 0 1 5 2 0 2 2 3 0 14 25 43 82 109 200 240V 3 Phase 0 2 0 25 0 4 0 5 0 75 1 0 1 5 2 0 2 2 3 0 3 7 5 0 5 5 7 5 7 5 10 16 26 44 84 115 159 239 329 380 480V 3 Phase 0 4 0 5 0 75 1 0 1 5 2 0 2 2 3 0 3 7 5 0 5 5 7 5 7 5 10 11 15 24 41 74 92 135 190 294 378 ...

Page 77: ...T0D4 0 75 1 4 2 HPVFE02T0D75 1 5 2 8 HPVFE02T1D5 2 2 3 12 HPVFE02T2D2 B 100 174 145 3 7 5 17 5 HPVFE02T3D7 5 5 7 5 25 HPVFE02T5D5 C 130 253 287 7 5 10 33 HPVFE02T7D5 480V 50 60Hz 3 phase 0 4 0 5 1 5 HPVFE04T0D4 A 72 185 5 143 5 0 75 1 2 5 HPVFE04T0D75 1 5 2 4 2 HPVFE04T1D5 2 2 3 6 HPVFE04T2D2 B 100 174 145 3 7 5 8 7 HPVFE04T3D7 5 5 7 5 13 HPVFE04T5D5 C 130 253 287 7 5 10 18 HPVFE04T7D5 11 15 24 HP...

Page 78: ...Hapn resistors is always recommended The resistors listed have been carefully selected for optimizing performance in a varity of applications Alternative resistors may be used however care must be taken when making a selection 3 11kW Requires two resistors wired in parallel Table B D EMC Line Filters Drive Ratings Build in Filter 240V 50 60 Hz 3 Phase 0 2 0 25 0 4 0 5 0 75 1 1 5 2 2 2 3 480V 50 60...

Page 79: ...AC 3 Phase A 0 2 0 25 0 4 0 5 0 2 0 25 0 4 0 5 0 75 1 0 0 2 0 25 0 4 0 5 0 75 1 0 1 5 2 0 0 4 0 5 0 75 1 0 1 5 2 0 B 0 75 1 0 1 1 1 5 1 5 2 0 2 2 3 0 2 2 3 0 3 7 5 0 2 2 3 0 3 7 5 0 C 5 5 7 5 7 5 10 0 5 5 7 5 7 5 10 0 11 0 15 0 Figure B 1 HPVFE Drives Dimensions Dimensions are in millimeters and inches Weights are in kilograms and pounds A B ...

Page 80: ...79 C Figure B 2 Dynamic Brake Modules Dimensions are in millimeters and inches Figure B 3 Recommended External Brake Resistor Circuitry ...

Page 81: ...to allow simple networking HPVFE drives can be multi dropped on an RS485 network using Modbus protocol in RTU mode For information regarding DeviceNet or other communication protocols refer to the appropriate user manual Network Wiring Network wiring consists of a shielded 2 conductor cable that is daisy chained from node to node Figure C 1 Network Wiring Diagram HPVFE HPVFE HPVFE ...

Page 82: ...the drive to operate on a network Parameter Details Reference P106 Start Source Set to 5 RS485 DSI Port if Start is controlled from the network Page 3 9 P108 Speed Reference Set to 5 RS485 DSI Port if the Speed Reference is controlled from the network Page 3 11 C302 Comm Data Rate Sets the data rate for the RS485 DSI Port All nodes on the network must be set to the same data rate Page 3 17 C303 Co...

Page 83: ...lts 0 Not Clear Faults 5 4 00 No Command 01 Forward Command 10 Reverse Command 11 No Command 6 Controls the C form relay when the value of parameter t221 is set to 13 1 On 0 Off 7 1 MOP Increment 0 Not Increment 9 8 00 No Command 01 Accel Rate 1 Enable 10 Accel Rate 2 Enable 11 Hold Accel Rate Selected 11 10 00 No Command 01 Decel Rate 1 Enable 10 Decel Rate 2 Enable 11 Hold Decel Rate Selected 14...

Page 84: ...z and 543 equals 54 3 Hz Reading 03 Logic Status Data The HPVFE Logic Status data can be read via the network by sending Function Code 03 reads to register address 8448 Logic Status Logic Command Address Decimal Bit s Description 8448 0 1 Ready 0 Not Ready 1 1 Active Running 0 Not Active 2 1 Cmd Forward 0 Cmd Reverse 3 1 Rotating Forward 0 Rotating Reverse 4 1 Accelerating 0 Not Accelerating 5 1 D...

Page 85: ... can be read via the network by sending Function Code 03 reads to register address 8449 Drive Error Codes Logic Command Address Decimal Bit s Description 8449 0 No Fault 2 Auxiliary Input 3 Power Loss 4 Undervoltage 5 Overvoltage 6 Motor Stalled 7 Motor Overload 8 Heatsink Overtemperature 12 HW Overcurrent 300 13 Ground Fault 29 Analog Input Loss 33 Auto Restart Tries 38 Phase U to Ground Short 39...

Page 86: ...ters the Modbus register address equals the parameter number For example a decimal 1 is used to address Parameter d001 Output Freq and decimal 39 is used to address Parameter P109 Accel Time 1 Additional Information Refer to http www hapn com for additional information ...

Page 87: ...drive If a single peripheral is used it must be connected to the Master port M on the splitter and configured for Auto default or Master Parameter 9 Device Type on the DSI keypads and Parameter 1 Adapter Cfg on the Serial Converter are used to select the type Auto Master Slave If two peripherals will be powered up at the same time one must be configured as the Master and connected to the Master po...

Page 88: ...85 Network Customer supplied RJ45 male to RJ45 male cables with wires connected at pins 4 and 5 only Both the Master M and Slave S ports on the the RJ45 Splitter Cable operate as standard RS 485 ports in this configuration ...

Page 89: ...1 D Dimensions Drive B 6 Minimum Clearances 1 2 Display 2 3 Display Group Parameters 3 3 Distribution Systems Ungrounded 1 3 Drive Frame Size P 2 B 6 Drive Grounding 1 5 Drive Overload Fault 4 4 Drive Ratings P 4 A 1 DriveExecutive 3 1 DriveExplorer 3 1 E Earthing see Grounding EMC RFI Grounding Filter 1 6 Interference 1 21 Enclosure Rating Changing 1 2 ESD Static Discharge P 3 F Faults Auto Rstrt...

Page 90: ...Parameter Descriptions 3 1 Types 3 1 Viewing and Editing 2 4 Parameter Checksum Fault 4 4 Parameter Cross Reference by Name 3 31 Parameters Advanced Program Group 3 19 Communications Group 3 17 Display Group 3 3 Program Group 3 8 Terminal Block Group 3 13 PE Ground 1 5 Phase Short Fault 4 4 Phase to Ground Fault 4 4 Potentiometer Wiring 1 15 Power Cables Wiring 1 9 Power Conditioning Input 1 4 Pow...

Page 91: ...AC 1 3 SW OverCurrent Fault 4 4 System Grounding 1 5 T Terminal Block I O 1 13 Power 1 12 Terminal Block Group Parameters 3 13 Three Wire Control 1 15 1 18 Two Wire Control 1 15 1 18 U UnderVoltage Fault 4 3 Ungrounded Supply 1 3 Unshielded Power Cables 1 9 W Watts Loss A 5 Wiring 1 1 Block Diagram 1 14 I O 1 13 I O Examples 1 15 1 18 Potentiometer 1 15 Power 1 9 PTC Example 1 15 ...

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