Saika METARIDDER MC Series, User Manual

Page 1: ...User s Manual Metal Detector METARIDDER MC Series Saika Technological Institute Foundation MC E 01 201805...

Page 2: ...Introduction Thank you for purchasing METARIDDER MC Series hereinafter referred to as the machine Read this manual before and during the operation to use the machine properly...

Page 3: ...1 Running Stopping 2 2 2 1 1 Running 2 2 2 1 2 Stopping 2 3 3 Maintenance 3 1 Routine Inspection 3 2 3 2 Routine Cleaning 3 3 3 2 1 Routine Cleaning 3 3 3 2 2 Points of Cleaning 3 4 3 3 Sensor Sensit...

Page 4: ...pply as well If a power plug is provided pull out the plug from the outlet Contact SAIKA or the place of purchase for assistance Always use the machine at the rated voltage Using the machine at an imp...

Page 5: ...in the specifications may not be possible 4 Always clean the machine before changing the materials to be loaded Materials remaining in the machine may contaminate the material to be loaded next Flushi...

Page 6: ...ill not be held responsible for secondary accidents and or troubles other than those caused directly by the machine Warning Labels Rear side of frame Transformer housing Optional box Maintenance door...

Page 7: ...ARNING 1 4 Pinching fingers When opening and closing the rear side of the frame and the maintenance door use thorough caution 2 3 5 Electric shock Be extra careful not to suffer an electric shock 6 El...

Page 8: ...sing the Machine 1 1 Detection Principle and Features 1 2 1 1 1 Detection Principle 1 2 1 1 2 Features 1 3 1 2 Names and Functions of Parts 1 4 1 2 1 Names and Functions of Various Sections of the Mac...

Page 9: ...e magnetic field A generated by the sensor an eddy current runs on the metal surface and the magnetic field B will be generated to cancel the magnetic field A The machine detects the disturbance cause...

Page 10: ...The MC series is designed to be more compact than the conventional PLN series With the optional attachment the MC series becomes compatible with the PLN series With the anti static structure standard...

Page 11: ...1 4 Metal Detector METARIDDER 1 2 Names and Functions of Parts 1 2 1 Names and Functions of Various Sections of the Machine 4 5 7 3 2 1 6 9 10 8 11 12 13 14 15...

Page 12: ...r operation 9 Louver optional A louver for ventilation Available in combination with the cooling fan 10 Discharge damper Transfers detected metal pieces and the material pellets to the discharge chute...

Page 13: ...etection sensitivity Near the sensor wall the distance to the sensor coil is small The detection response is the largest highest detection sensitivity Important The detection sensitivity of the machin...

Page 14: ...2 1 Metal Detector METARIDDER 2 Basic Operations 2 1 Running Stopping 2 2 2 1 1 Running 2 2 2 1 2 Stopping 2 3...

Page 15: ...achine is stabilized in approx 60 seconds after the start up Supply the material after elapse of at least 60 seconds When the sensor normally detects a metal piece foreign object the machine executes...

Page 16: ...in operation See Table 2 No 8 in Section 1 2 1 Names and Functions of Various Sections of the Machine 2 The Operation Switch illumination goes OFF and the machine stops Home Discharge position Detecti...

Page 17: ...tor METARIDDER 3 Maintenance 3 1 Routine Inspection 3 2 3 2 Routine Cleaning 3 3 3 2 1 Routine Cleaning 3 3 3 2 2 Points of Cleaning 3 4 3 3 Sensor Sensitivity threshold and Sensor Signal white noise...

Page 18: ...tor is activated discharge operation is disabled Refer to Section 4 2 2 Troubleshooting B Normal status When the circuit protector is activated Checking operation with a test piece 1 To check the dete...

Page 19: ...ed to half 3 2 Routine Cleaning 3 2 1 Routine Cleaning Pay attention to the followings in cleaning the machine WARNING Before cleaning ensure that the Operation Switch and the Main Circuit Breaker are...

Page 20: ...ellow dotted line with a vacuum cleaner or an air blowing device Important Be careful not to let materials infiltrate the machine while cleaning Sensor unit Lead tube Cooling fan Inside of cover Maint...

Page 21: ...harge damper Clean the inside and outside of the damper with a vacuum cleaner and a rag Inside the frame Clean the inside of the frame ceiling and walls with a vacuum cleaner and a rag Around the disc...

Page 22: ...st piece to check if it is detected and discharged 1 The test piece is optionally available Sensor signal Small Sensor signal Large Sensor sensitivity High Sensor sensitivity Low SENS adjusting dial L...

Page 23: ...4 1 Metal Detector METARIDDER 4 Errors and Troubleshooting 4 1 Errors 4 2 4 2 Troubleshooting 4 2 4 2 1 Troubleshooting 4 2 4 2 2 Troubleshooting for other errors 4 2...

Page 24: ...ion explains how to address errors If the troubleshooting method described in this section does not work contact SAIKA 4 2 1 Troubleshooting The internal buzzer sounds Sensor error has occurred If a s...

Page 25: ...otector is activated in order to protect the solenoid Normal status When the circuit protector is activated Table 5 Troubleshooting for discharge damper discharge failure C Metal pieces cannot be dete...

Page 26: ...aterial fed to the machine In using the machine with the specified sensitivity reduce the amount of material fed to the machine to reduce the number of detection responses The optimum amount to be loa...

Page 27: ...of the material little by little to find the optimum amount Adjust the amount of material so that the material passes closer to the center of the sensor Because the sensitivity is the lowest at the c...

Page 28: ...5 1 Metal Detector METARIDDER 5 Specifications This chapter describes the specifications for the machine 5 1 Specifications 5 2 5 2 Dimensions 5 3...

Page 29: ...limination mechanism Solenoid driven damper Operating conditions 5 C to 40 C High temperature type 5 C to 45 C Without dew formation Power supply 100 VAC 50 60 Hz Primary power supply voltage can be c...

Page 30: ...5 3 Metal Detector METARIDDER 5 2 Dimensions Standard model Center of hopper 173 Door opened...

Page 31: ...5 4 Metal Detector METARIDDER With optional machine Test piece loading port Model series Caliber A Caliber A Connection pipe example series series series 173 Door opened 200 Door opened...

Page 32: ...6 1 Metal Detector METARIDDER 6 Warranty and Customer Support 6 1 Warranty Information 6 2 6 2 Inquiries Consultations on the Product 6 2...

Page 33: ...t used under improper conditions Failures caused by an accident or act of God Damage caused by the customer s willful negligence such as dropping the product When a detection accuracy specifications e...

Page 34: ...COP 1e Metal Detector METARIDDER A Options...

Page 35: ...function While the maintenance door is open automatically stops the operation of discharge dampers 2 Names and Functions On the lower side of each maintenance door safety switch is equipped with Fig C...

Page 36: ...he light option is used the buzzer sounds and the light option red lights up When a door is closed warning is released and all operation about this warning is cleared 2016 09 V1 0 Maintenance door is...

Page 37: ...The number of metal detections is displayed on the counter 2 Names and Functions A Counter is on the Control box Door It displays the number of metal detection How to Reset of the counter Push the but...

Page 38: ...n the Upper Hopper 2 Specifications The Motor is driven to swing the Stirring Plate through the Link The swing width changes with the sensor aperture 3 Equipment Outline 3 1 Name and Function 3 2 Unit...

Page 39: ...ollowing User s Manual MC series Maintenance User s Manual MHD series Maintenance About this Unit Check Check visually whether the stirring plate is moving Clean When the Power is off With a vacuum cl...

Page 40: ...1 3 Metal Detector METARIDDER 1ch 1 Holes for setting protector unit 2 Dimensions in are for Sensor ID 30 42 type of MHD When it use Anti Wear Processing the Stirring plate is subjected to the treatme...

Page 41: ...tting protector unit Unit type for 15 20 of Sensor Note1 Unit type for 30 40 of Sensor Note1 Note1 The Unit type to be attached differs depending on the sensor diameter When it use Anti Wear Processin...

Page 42: ...S001 5 Metal Detector METARIDDER 4ch 1 Holes for setting protector unit 2 Dimensions in are for Sensor ID 40 type When it use Anti Wear Processing the Stirring plate is subjected to the treatment...