Saito FA-30S Golden Knight Instruction Manual Download

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01 Cylinder, Left

06 Piston

07 Piston Pin

08 Piston Pin Retainer (6 Pc)

09 Piston Ring

10 Connecting Rod

14 Cylinder Screw Set

15 Crankcase

17 Rear Cover (A)

19 Breather Nipple

20 Front Ball Bearing

22 Rear Ball Bearing

23 Crankshaft

24 Pinion-Crankhshaft

25 Pinion Gear-Pin

26 Collar, Crankshaft

27 Tapered Collet & Drive Flange

28 Prop Washer & Nut

29 Prop Nut, Spinner

30 Prop Nut, Electric Starter

31 Crankcase Screw Set

32 Engine Gasket Set

33 Cam Gear Housing

35 Cam Gear, Right

36 Cam Gear Shaft

37 Teflon/Steel Washer Set

38 Tappet (2Pc)

39 Pushrod (2Pc)

40 Pushrod Cover Rubber Seal (Pr)

41 Rocker Arm (Pr)

42 Rocker Arm Screw Nut (2 Sets)

43 Rocker Arm Pin (2Pc)

44 Rocker Arm Bracket, Left

45 Rocker Arm Bracket, Right

46 Valve-In/Out (Pr)

47 Valve Spring, Keeper, Retainer (2 Sets)

48 Valve Retainer (4 Pc)

49 Rocker Arm Cover (Pr)

68 Check Valve-In/Out (Pr)

69 Intake Manifold, Left

74 Muffler, Right

75 Muffler Manifold, Standard

79 Muffler Gasket (5 Pc)

80 Muffler Nut (2 Pc)

821 Carburetor-Complete, Left

822 Carburetor-Complete, Right

831 Carburetor Body Assembly, Left

84 Spray Bar Assembly

85 High Speed Needle Valve

86 High Speed Needle Valve Extension

87 Throttle Barrel Assembly

88 Throttle Lever

89 Idle Needle Valve

90 Carburetor Screw & Spring Set

91 Carburetor Gasket Set

92 Choke Valve Assembly

93 Intake Velocity Stack

95 Engine Mount

96 Tool Set

97 Instruction Manual

102 Fuel Pump System

109 F-1 Fuel Filter

110 Anti-Loosening Nut

111 Flexible Exhaust Pipe

112 Tuned Silencer

114 Engine Bed

116 M3 Nut for Spinner

117 M4 Nut for Spinner

118 M5 Nut for Spinner

122 Spray bar with internal p-2/External p-5"O"ring

135 Prop Washer/Nut/Anti-loosening Nut

136 Intake Manifold

137 Prop Washer

145 Spray bar with internal p-2"O"ring

PART

FA-65

6501C

6506A

6507

6508

6509

6510C

6514

6515A

6517A

6519

6520A

6522A

6523B

−
−
−

6527

5628

−

5030A

5031

6532B

6533B

6535A

5036A

5037

5038

6539

6540

5041

5042

5043

−
−

6546

6547

5048

5049A

−

6569

6574

8075

−

8080A

50821C

−

50831A

−

10085

5086

5087A

5088B

5089

5090A

6591B

5092

−

6595

6596A

MAN1

−

50109

56110

65111

65112A

−

50116

65117

65118

65122A

56135

−
−
−

FA-65GK

65GK01C

6506A

6507

6508

6509

6510C

6514

65GK15A

80GK17A

6519

6520A

6522A

6523B

−
−
−

6527

5628

−

5030A

5031

6532B

65GK33B

6535A

5036A

5037

5038

6539

6540

5041

5042

5043

−
−

6546

6547

5048

50GK49

−

6569

6574

8075

−

8080A

50821C

−

50831A

−

10085

5086

5087A

5088B

5089

5090A

6591B

5092

50GK93

6595

6596A

MAN1

−

50109

56110

65111

65112A

−

50116

65117

65118

65122A

56135

−
−
−

FA-72

8001C

8006B

91S07

8008A

8009

7210A

6514

7215

7217A

6519

6520A

6522A

7223

−
−
−

7227

5628

−

5030A

7231B

7232A

7233

6535A

7236A

5037

5038

7239A

7240

5041

5042

5043

−
−

6546

6547

5048

5049A

−

7269

6574

8075

−

8080A

72821B

−

72831

−

10085

5086

7287

5088B

130T89

7290

8091B

5092

−

5095

6596A

MAN1

−

50109

56110

65111

65112A

50114

−

65117

65118

72122A

56135

−
−
−

FA-72GK

80GK01C

8006B

91S07

8008A

8009

7210A

6514

72GK15

7217A

6519

6520A

6522A

7223

−
−
−

7227

5628

−

5030A

7231B

7232A

72GK33

6535A

7236A

5037

5038

7239A

7240

5041

5042

5043

−
−

6546

6547

5048

50GK49

−

7269

6574

8075

−

8080A

72821B

−

72831

−

10085

5086

7287

5088B

130T89

7290

8091B

5092

50GK93

5095

6596A

MAN1

−

50109

56110

65111

65112A

50114

−

65117

65118

72122A

56135

−
−
−

FA-80

8001C

8006B

91S07

8008A

8009

6510C

6514

8015A

6517A

6519

91S20A

6522A

8023B

−
−
−

6527

5628

−

5030A

5031

8032B

6533B

6535A

5036A

5037

5038

6539

6540

5041

5042

5043

−
−

6546

6547

5048

5049A

−

8069A

6574

8075

−

8080A

80821C

−

80831A

−

10085

5086

8087A

5088B

5089

5090A

8091B

5092

−

6595

6596A

MAN1

−

50109

56110

65111

65112A

−
−

65117

65118

65122A

56135

−
−
−

FA-80GK

80GK01C

8006B

91S07

8008A

8009

6510C

6514

80GK15A

80GK17A

6519

91S20A

6522A

8023B

−
−
−

6527

5628

−

5030A

5031

8032B

65GK33B

6535A

5036A

5037

5038

6539

6540

5041

5042

5043

−
−

6546

6547

5048

50GK49

−

8069A

6574

8075

−

8080A

80821C

−

80831A

−

10085

5086

8087A

5088B

5089

5090A

8091B

5092

50GK93

6595

6596A

MAN1

−

50109

56110

65111

65112A

−
−

65117

65118

65122A

56135

−
−
−

FA-82a

82a01

10006

10007

6508

10009

82a10

6514

82a15

7217A

6519

91S20A

91S22A

82a23

−
−
−

7227

5628

−

5030A

7231B

82a32

7233

6535A

7236A

5037

5038

7239A

7240

5041

5042

5043

−
−

90S46

6547

5048

5049A

−

82a69

6574

8075

−

8080A

82a821

−

82a831

−

10085

−

91S87A

5088B

130T89

82a90

91S91A

−
−

5095

6596A

MAN1

−

50109

56110

65111

65112A

−
−

65117

65118

91S122B

56135

−
−
−

FA-82aGK

82aGK01

10006

10007

6508

10009

82a10

6514

82aGK15

7217A

6519

91S20A

91S22A

82a23

−
−
−

7227

5628

−

5030A

7231B

82a32

72GK33

6535A

7236A

5037

5038

7239A

7240

5041

5042

5043

−
−

91S46

6547

5048

50GK49

−

82a69

6574

8075

−

8080A

82a821

−

82a831

−

10085

−

91S87A

5088B

130T89

82a90

91S91A

−

50GK93

5095

6596A

MAN1

−

50109

56110

65111

65112A

−
−

65117

65118

91S122B

56135

−
−
−

FA-91SGK

91SGK01A

91S06

91S07

6508

91S09

6510C

6514

91SGK15

91SGK17

6519

91S20A

91S22A

91S23A

−
−
−

6527

5628

−

5030A

5031

91S32A

65GK33B

6535A

5036A

5037

5038

91S39

60T40

5041

5042

5043

−
−

91S46

6547

5048

50GK49

−

91S69

91S74

8075

−

8080A

91S821D

−

91S831B

−

10085

5086

91S87A

5088B

130T89

91S90

91S91A

5092

50GK93

6595

6596A

MAN1

−

50109

56110

65111

65112A

−
−

65117

65118

91S122B

56135

−
−
−

FA-91S

91S01A

91S06

91S07

6508

91S09

6510C

6514

91S15

91S17

6519

91S20A

91S22A

91S23A

−
−
−

6527

5628

−

5030A

5031

91S32A

6533B

6535A

5036A

5037

5038

91S39

60T40

5041

5042

5043

−
−

91S46

6547

5048

5049A

−

91S69

91S74

8075

−

8080A

91S821D

−

91S831B

−

10085

5086

91S87A

5088B

130T89

91S90

91S91A

5092

−

6595

6596A

MAN1

−

50109

56110

65111

65112A

−
−

65117

65118

91S122B

56135

−
−
−

Summary of Contents for FA-30S Golden Knight

Page 1: ...Version 2005...

Page 2: ...VERY IMPORTANT Failure to read and follow these instructions beforle you proceed to start your engine may result in engine damage and the voiding of your warranty...

Page 3: ...ning the engine be sure all spectators especially children are at least 20 feet away 3 Use the correct size and pitch of propeller for your engine refer to the Propeller Chart on page 16of this manual...

Page 4: ...eat or anything that can ignite the fuel Glow plug clips and cords are kept Your glow fuel is kept in a safe place Beware Model engines get very hot while running Do not attempt to handle them until t...

Page 5: ...Propellers should be balanced prior to use 3 Glow Plug Battery Your glow plug may be properly heated by several different sources The Hangar 9 Power Panel HAN106 when accompanied by a 12 volt Sealed...

Page 6: ...e Support Equipment section on page 3 of this manual for break in purposes is perfectly acceptable 2 Use the proper glow plugs Your engine includes the Saito SS SAIP 400S or HAN3011 super glow plugs w...

Page 7: ...the heat source glow plug clip locking socket Open the throttle fully Rotate the propeller in a counter clockwise direction 5 to 6 times while plugging the end of the muffler with your finger to draw...

Page 8: ...t using a high quality motor mount such as those available from Saito specifically or for Saito engines The idle needle valve 89 or air bleed needle valve for the Saito 30S H GK engines may now be ref...

Page 9: ...be made through the positioning of the throttle adjustment screw if applicable If not adjust the idle setting via the throttle trim of your transmitter Carburetor Adjustments for Air Bleed Carburetor...

Page 10: ...engine with a lean mixture Regularly check all screws and nuts on both the engine and muffler After 1 to 2 hours of operation valve adjustment may be necessary Adjust the valves as shown in the Engine...

Page 11: ...ntenance procedures please contact the Saito Service Center at 217 355 9511 Our technicians will be happy to advise you on maintenance issues Valve Tappet Gap Adjustment After approximately one hour o...

Page 12: ...o your Saito engine the following recommendations are made 1 Use a high quality fuel containing 20 lubricants 2 Use recommended glow plugs 3 Use the proper propeller size and balance the propeller pri...

Page 13: ...day s modern glow engines from starting To that end make sure you re using good quality fresh fuel there are good glow plugs installed and the starting battery is charged and in good condition Should...

Page 14: ...ct battery remove the glow plugs and rotate the propeller several times to clear the cylinder Disconnect battery and rotate propeller several times to clear cylinder Close high speed needle valve I z...

Page 15: ...5014 30SH15 30SH17 30S19 30S20A 30S22 30S23 30S24 5025 30S27 30S28 30S30 30S31 30S32A 30SH33 30S35 30S36 30S37 30S38 30S39 30S40 60T41 5042 30S43 30S46 30S47 5048 30SH49 30S74 30S75 30S80 30S821 30S83...

Page 16: ...28 5030A 7231B 7232A 7233 6535A 7236A 5037 5038 7239A 7240 5041 5042 5043 6546 6547 5048 5049A 7269 6574D 8075C 8080A 72821B 72831 10085 5086 7287 5088B 130T89 7290 8091B 5092 5095 6596A MAN1 50109 56...

Page 17: ...1A 120S06 120S07 120S08 120S09 120S10C 120S14 120S15B 120S17A 6519 120S20A 120S22 120S23B 120S27A 170R328 120S29 120S30 5031 120S32B 120S33 120S35 5036A 120S37 120S38 120S39 120S40 120S41 120S42 120S4...

Page 18: ...4 6 13 6 13 8 14 6 15 4 11 9 11 10 12 8 12 9 FA 80 80GK 2 000 11 500rpm 12 8 13 6 13 8 14 6 13 6 13 8 14 6 15 4 11 9 11 10 12 8 12 9 FA 82a 82aGK 2 000 12 000rpm 12 8 13 7 13 8 14 6 14 8 13 7 13 8 14...

Page 19: ...2 0 23 4 24 8 24 8 27 0 27 0 29 0 28 2 29 0 32 0 34 0 36 0 Stroke mm 16 0 17 4 19 0 19 0 22 0 20 6 22 8 20 4 24 0 26 0 24 8 27 6 28 6 Weight g 260 300 435 410 550 470 540 462 520 550 900 890 880 K ISO...

Page 20: ...1 1 1 set 1 1 1 1 1 1 1 1 1 each 1 set 1 set 1 set 1 1 1 1 set 2 39 40 41 42 43 44 45 46 47 48 49 68 69 74 75 77 80 89 821 831 84 85 87 91 93 102 110 Pushrod Pushrod cover rubber seal Rocker arm Rock...

Page 21: ...g conditions dust insufficient cooling improper mounting improper propeller size or lack of balancing etc Damage due to improper disassembly Modifications of any kind I f your engine needs repair plea...

Page 22: ...ost you will be provided with an estimate advising you of your options Any return freight for non warranty repairs will be billed to the consumer Please advise us of the payment method you prefer to u...

Page 23: ...opy keep original for your files within 10days of purchase to Horizon Service Center Attn Saito Warranty Dept 4105 Fieldstone Road Champaign 1L 61822 Engine Type Date of Purchase Owner s Name Street A...

Page 24: ...J a n1 1 2 0 0 5...

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Saito FA-30S Golden Knight, Instruction Manual

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