Sakai PC800, Manual

Page 1: ...PC800 SHOP MANUAL 3498 64964 0 ...

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Page 3: ... result in injury or death Sakai Heavy Industries cannot foresee all possible circumstances or varying conditions to which the operator serviceman or machine may be exposed to that might lead to a potential hazard Therefore the warnings and cautions listed in this manual and those placed on the machine are not intended to be all inclusive and liability for personal injury or damage to equipment or...

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Page 5: ...opping 1 004 1 10 Maintenance 1 005 1 11 Transporting the Machine 1 006 2 SPECIFICATIONS 1 SPECIFICATION DATA 2 001 2 FUEL AND LUBRICANT 2 1 Fuel 2 002 2 2 Engine Oil Vibrator Oil 2 002 3 TIGHTENING TORQUE CHART 2 003 3 INSPECTION AND MAINTENANCE 1 INSPECTION AND MAINTENANCE 1 1 Engine 3 001 1 2 Compactor Body 3 001 1 3 V belt 3 001 1 4 Vibrator 3 003 1 5 Air Cleaner 3 003 4 PARTS CATALOGUE 1 GUID...

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Page 7: ...SAFETY ...

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Page 9: ...machine if you fail to observe or important point to maintain of quality in maintenance works Indicates standard value to judge whether measured value is good or not Items that indicate the weight of a part or equipment and require attention in wire selection and operating posture for slinging operation N m In the assembly operation tightening torque in locations that require particular attention ...

Page 10: ... guidance of a skilled electrician and according to electrical engineering rules and regulations Work on the frame brakes hydraulic and steering systems must be performed by skilled personnel with special knowledge and training for such work 1 4 Safety Practices and Policies Keep the manuals in the container provided on the machine Manuals must always be available at the site where the machine is ...

Page 11: ... and maintenance or maintenance schedule in the Operator s Manual Check that all instructions and safety stickers are in place and readable Never fill the fuel tank with the engine running or while near an open flame or while smoking Always clean up any spilled fuel Check for any warning tags placed on the machine do not operate the machine until all repairs have been made and warning tags have be...

Page 12: ...solid rock Otherwise this may cause damage to the machine as too much stress is applied to the machine body Do not get your hands off the handle while operating When operating the compactor on a slope operate it within a gradient of 1 4 approx 14 degrees When operating the compactor on a ground surface with a large roughness and a large level difference or on a steep slope take care that you will ...

Page 13: ...us burns Wait until the machine has cooled down Use care when attaching and securing lifting tackle to individual parts and large assemblies being removed or repositioned for repair purposes to avoid the risk of accident Use lifting devices that are in perfect condition and of sufficient lifting capacity Never stand under suspended loads Always use the proper tools and workshop equipment in good c...

Page 14: ...wires must be repaired or replaced immediately Do not weld flame cut or perform grinding on the machine unless expressly authorized as there may be a risk of fire or explosion Disconnect the battery when welding on the machine Clean the machine and its surrounding from dust or other flammable substances and make sure the area is adequately ventilated before beginning welding flame cutting or grind...

Page 15: ...SPECIFICATIONS ...

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Page 17: ... 19 5 in Speed 25 to 30 m min 82 to 98 ft min Vibration performance Frequency 97 0 Hz Centrifugal force 16 2 kN 3 640 lbs Engine Name HONDA GX160 Gasoline Engine Model Air cooled 4 cycle 25 inclined 1 cylinder Displacement 0 163 L 9 9 cu in Performance Continuos rated output 2 9 kW 3 9 HP at 3 600 min 1 Max output Max torque 11 0 N m 8 1 lbf ft at 2 500 min 1 Air cleaner Dry type Starting system R...

Page 18: ... for automobile Fuel tank capacity 3 6 liters 2 2 Engine Oil Vibrator Oil Season Ambient temperature Viscosity rating API SE or higher grade Summer 25 C and above SAE 30 Spring Autumn 10 C to 25 C SAE 20 or 30 Winter 10 C to 10 C SAE 20 All year round Regardless of temperature SAE 10W 30 ...

Page 19: ...43 253 20 2 5 294 217 392 289 539 398 539 398 22 2 5 441 325 539 398 686 506 686 506 24 3 0 539 398 637 470 883 651 883 651 27 3 0 785 579 981 724 1324 977 1324 977 30 3 5 1079 796 1324 977 1765 1302 1765 1302 Metric fine screw 10 1 25 39 29 49 36 69 51 69 51 12 1 25 69 51 88 65 118 87 118 87 14 1 5 108 80 137 101 186 137 186 137 16 1 5 167 123 206 152 284 209 284 209 18 1 5 245 181 294 217 392 28...

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Page 21: ...INSPECTION AND MAINTENANCE ...

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Page 23: ...nd the engine the belt cover the cushion rubber the control handle and the sling hook 1 3 V belt CAUTION Never attempt to check the V belt with the engine running Severe injury can occur if hand get s caught between the V belt and clutch Check the V belt for its tension Adjust the tension so that it deflects 10 mm 0 4 in to 15 mm 0 6 in with a pressure applied with your thumb to a center point bet...

Page 24: ...h secure the engine 3 Remove the belt cover 4 Remove the V belt 5 Remove the plates on the inside belt cover 6 Loosen 4 bolts a little bit which secure the inside belt cover 7 Insert the plates to the bottom of the engine 8 Re tighten 4 bolts of two places 9 Set the V belts PC800 03002 PC800 03002 PC800 03003 Plate PC800 03003 Plate ...

Page 25: ...he wing nut from the air filter and remove the filter 3 Remove the foam filter from the paper filter 4 Inspect both air filter elements and replace them if they are damaged Always replace the paper air filter element at the scheduled interval 5 Clean the air filter elements if they are to be reused Paper air filter element Tap the filter element several times on a hard surface to remove dirt Blow ...

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Page 27: ...PARTS CATALOGUE ...

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Page 29: ... The following abbreviated words are used in this parts catalogue LH Lefthand viewed from behind of vehicle RH Righthand viewed from behind of vehicle Inc Key number of parts constituting an assembly OP Option N S Parts not to be supplied by a single piece A S Parts to be supplied as an assembly composed or a kit of parts AR As required Dom For use in Japan Exp For use in countries other than Japa...

Page 30: ...UE 2 FRAME PC800 04001 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 58 59 60 61 62 63 64 65 66 67 68 69 76 77 78 31 44 45 46 47 See VIBRATOR ...

Page 31: ... 28 2170 16045 2 ワッシャ WASHER 4 29 2196 05036 1 キー SUNK KEY 1 30 4421 07000 0 クラッチ CLUTCH 1 31 2447 10031 0 Ｖベルト V BELT 2 32 1496 47060 0 カバー COVER 1 33 2107 08040 3 ボルト BOLT 1 34 2172 08012 1 コニカルワッシャ CONICAL SPRING WASHER 1 35 2100 08020 1 ボルト BOLT 1 36 2171 08020 0 スプリングワッシャ SPRING WASHER 1 37 1496 47065 0 カバー COVER 1 38 2100 08025 1 ボルト BOLT 4 39 2170 08020 1 ワッシャ WASHER 4 40 2171 08020 0 スプリング...

Page 32: ...4 004 PARTS CATALOGUE 3 VIBRATOR PC800 04002 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 ...

Page 33: ... 2107 08025 3 ボルト BOLT 6 12 2172 08012 1 コニカルワッシャ CONICAL SPRING WASHER 6 13 2100 12020 1 ボルト BOLT 1 14 2171 12030 0 スプリングワッシャ SPRING WASHER 1 15 3931 01237 0 ワッシャ WASHER 1 16 1494 47006 0 プ リ PULLEY 1 17 2196 08032 1 キー SUNK KEY 1 18 1496 47010 0 リテーナ RETAINER 1 19 2602 02369 0 オイルシール OIL SEAL 1 20 2630 01095 1 Ｏリング O RING 1 21 1591 47022 0 ベアリング BEARING 1 22 1496 47009 0 シャフト SHAFT 1 23 1496 470...

Page 34: ...4 006 PARTS CATALOGUE 4 NAME PLATE PC800 04003 1 2 3 4 5 6 7 8 9 10 11 For MMD For MMD ...

Page 35: ...8 16491 2 デカール 警告 DECAL WARNING 1 3 3998 16490 0 デカール 危険 DECAL DANGER 1 4 3998 14202 0 デカール DECAL 1 5 3998 14449 1 デカール ウォーター DECAL WATER 1 6 1483 47179 0 デカール 社名 DECAL SAKAI 1 7 1496 47062 0 デカール DECAL 1 8 1579 47510 1 デカール DECAL 1 9 1496 19002 0 デカール DECAL 1 FOR MMD 10 1496 19003 0 デカール DECAL 1 FOR MMD 11 1496 19004 0 デカール DECAL 1 ...

Page 36: ...4 008 PARTS CATALOGUE 5 SPRINKLER SYSTEM PC800 04004 1 3 4 5 6 10 11 12 14 15 16 17 18 20 21 22 24 25 26 34 35 36 37 38 41 42 45 24 22 21 23 8 7 44 43 19 13 23 9 A VIEW A ...

Page 37: ... BOLT 1 16 1496 47037 0 ワッシャ WASHER 1 17 1496 47034 0 ワッシャ WASHER 1 18 3100 50034 0 ボルト BOLT 1 19 1496 47039 0 ワッシャ WASHER 1 20 1496 47033 0 スペーサ SPACER 1 21 2898 00102 0 バンド BAND 2 22 2120 10080 0 ナット NUT 2 23 2171 10025 0 スプリングワッシャ SPRING WASHER 2 24 1496 47069 0 ボルト BOLT 2 NOZZLE 25 2100 10025 1 ボルト BOLT 2 26 2171 10025 0 スプリングワッシャ SPRING WASHER 2 34 1496 47023 0 パッキン PACKING 1 35 1496 47025 0 ...

Page 38: ...4 010 PARTS CATALOGUE 6 CARRIER OPTION PC800 04005 1 2 3 4 2 3 4 ...

Page 39: ... 011 PARTS CATALOGUE 記 号 Key No 部 品 番 号 Parts No 部 品 名 称 Parts Name 数量 Q ty 備 考 Remarks 1 1496 47063 0 シャフト SHAFT 1 2 4408 65000 0 タイヤ TIRE 2 3 2170 20030 0 ワッシャ WASHER 2 4 2157 40030 0 ワリピン SPLIT PIN 2 ...

Page 40: ...pan 2017 02 00 0 H S 0496 99006 0 30130 0 PC800 SHOP MANUAL SAKAI HEAVY INDUSTRIES LTD Head office Seiwa Bldg 4 8 Shibadaimon 1 chome Minato ku Tokyo Japan Telephone 81 3 3434 3401 Global Service Division 2500 Takayanagi Kuki shi Saitama Japan Telephone 81 480 52 1111 ...