Sakai SW300, Operating & Maintenance Instructions

Page 1: ...horoughly and understand the whole information contained before trying to operate inspect and service your machine OPERATING MAINTENANCE INSTRUCTIONS MODEL SW300 SW320 SW330 From SW300 VSW22 20101 SW320 VSWf23 20101 SW330 VSW24 20101 SAKAI ...

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Page 3: ...12 Safety Decals 16 2 OPERATION 2 1 Instruments and Controls 18 2 1 1 Operator s station 18 2 1 2 Gauges indicator lamps and warning lamps 19 2 1 3 Switches 21 2 1 4 Operating levers and pedals 24 2 1 5 Fuse box 25 2 2 Handling and Adjustments 25 2 2 1 Seat adjustment 25 2 2 2 Scraper adjustment and replacement 26 2 2 3 Disengaging the brake when towing 26 2 3 Operation 27 2 3 1 Before starting in...

Page 4: ...machine Keep this handbook at hand whenever you do your work The main subjects of this manual are 1 Basic precautions for safety 2 Operation 3 Daily maintenance and 4 Specifications For operation and maintenance of the engine refer to the Engine Instruction Manual furnished separately Descriptions in this manual can differ from the machine instructions of your machine due to the results of the inv...

Page 5: ... 12 1 Fuel oil and grease 41 2 12 2 Coolant 42 2 12 3 Battery 43 2 13 When the Cold Season is Over 43 2 14 For a Long Storage Period 44 2 15 During the Storage Period 44 2 16 When the Battery Has Discharged 45 2 16 1 Connection and disconnection of booster cables 46 3 PERIODICAL MAINTENANCE 3 1 Precautions 47 3 2 Walk Around Checking 51 3 3 Periodical Maintenance Points 52 3 4 Maintenance Procedur...

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Page 7: ...rts or making inquiries about your machine the following information is requested 1 Machine model Indicated on the dashboard in the operator s station MODEL_ CHASSIS NO _ _ SAKAI HEAVY INDUST IES TD 2 Machine serial number SW300 VSW22 CXXXJ SW320 VSW23 CXXXJ SW330 VSW24 CXXXJ 3 Engine serial number 1 ...

Page 8: ... this manual you must assume responsibility for your own personal safety In this manual and on the machine you will find safety notices Each safety notice starts with a signal word as shown below A DANGER Denotes that there is an extreme hazard If you fail to take proper precautions it is highly likely that you could be killed or seriously injured The color of the symbol A is red A WARNING Denotes...

Page 9: ...l thoroughly Incorrect operation can kill or cause injury It is your responsibility to operate the machine safely Non approved modifications can pose safety related problems Before making any modifications consult your distributor For an injury or damage to the machine caused by non approved modifications Sakai accepts no responsibility Basic precautions for safe operation of your machine are disc...

Page 10: ...the controls or protruded portions of the machine Do not wear oily clothing According to the type of jobs wear safety goggles or mask W i51l F Know the work area in advance Know the terrain geology and conditions of the road surface at the worksite Start working after securing safety such as stationing a guardsman or putting up barriers where there is a risk of falling of the machine or collapse o...

Page 11: ...to remove the filler caps drain the oil or replace the filters you can get burned Perform this work in accordance with the correct procedures with the machine cooled down To remove the radiator cap slowly loosen the cap to relieve the pressure with the engine shut down and the coolant cooled down For the radiator cap with a lever lift the lever to release the trapped pressure When removing the fil...

Page 12: ...esis If swallowed do not try to vomit Get medical help immediately 1 2 Preparation for Safe Operation Clean the step operator s station and floor board Do not place parts tools or unnecessary articles on the step operator s station and floor board Keep the step floor board controls and handholds free from muds oil ice or water as they can cause slippage Repair them if found to be damaged Tighten l...

Page 13: ... sure that the brake pedal can be fully depressed without difficulty when you twist your body for reverse run Secure good visibility with canopy Keep the windowpane clean Lock the windows and doors no matter whether they are open or closed Do not leave the doors half closed Secure forward and backward visibilities Adjust the rear view mirrors and under mirrors for good visibility If dirty clean th...

Page 14: ...for several minutes until it is at operating temperature Have a trial run Make a test run in a safe place to check that there are no abnormal signs If found to be abnormal rectify the fault before traveling again Listen for unusual sounds and check for abnormal temperature rise If abnormal park the machine in a safe location and find the source of trouble before operating 1 5 During Operation No o...

Page 15: ...nd it In case of danger stop and sound the horn and proceed when the area is clear of personnel or obstructions When changing the direction of travel secure the safety on the path in the travel direction Keep everyone away from the pinch points When making turns do not allow anyone to come close to the pinch point At night carefully drive the machine Nighttime driving tends to frustrate the sense ...

Page 16: ...necessary to do so go down straight along the slope to the flat ground move sideways and go up straight to the destination x When parking Select level and hard ground lof necessary to park on a slope block the front of the drums on the downside of the slope When required to park on the public road provide necessary markings such as flag barriers and illumination However be sure they do not obstruc...

Page 17: ...th overall height and gross weight of the trailer with the roller loaded 1 8 Handling the Battery When handling the battery Battery electrolyte contains sulphuric acid It will destroy clothing and skin If it touches your clothing or skin flush with large quantities of water In case of eye contact flush with clean water and seek medical help If swallowed drink large amount of water milk beaten egg ...

Page 18: ...ive terminal For disconnection start with the negative one 1 Do not allow a tool to bridge between the positive I terminal and machine body This can generate dangerous sparks Do not connect the booster cable to wrong terminal NEVER connect the positive terminal to the negative Final connection to the engine block of the disabled machine can cause sparks The connecting point sbould be as far as pos...

Page 19: ... intended use only 1 Change safety related parts at regular intervals Replace fuel hose and high pressure hydraulic hoses regularly to prevent fire Replace high pressure hoses of the power steering system every two years Change these parts at regular intervals even i f found to be normal They will deteriorate Change any hose found to as time goes on be abnormal even if it is within its recommended...

Page 20: ... away During service do not allow persons not concerned to enter the work area particularly when grinding or welding operation is performed or heavy hammers are being used Keep your machine clean Spilled oil grease or scattered debris are dangerous Always keep your machine clean Moisture that penetrates into the electrical system can cause malfunctions Do not use water to clean sensors connectors ...

Page 21: ...s After the machine has been operated for some time the coolant engine oil and hydraulic fluid will become hot Removing the radiator cap or draining the coolant or oil can burn you Perform this work in accordance with correct procedures after the systems have cooled down Use care when inspecting or servicing fan or belts in motion Secure loose clothing and keep articles away that could get caught ...

Page 22: ...bring an open flame close 10 it zgz r i 3998 16505 0 DANGER Ro II Over Pre ven t i on 00 not work in the vicinity of overhtlnglng banks 01 on grtldes steep enough 10 clluse the R1l1chlne to sl ide or roll over Reduce speed prior 10 D1l1klng lurns PlIY pllrticulllr lIllention when operllting 011 uneven sur feces es lhe much ino 1II0Y become uns Ie ble J9t I l 3998 16491 1 WARNING Relld the operllto...

Page 23: ...I A WARNING Negligence of these instructions can lead to accidents 1 BASIC PRECAUTiONS FOR SAFETY Z Back side Opposite side 8 6 5 ...

Page 24: ... 1 Operator s station 3 9 8 11 4 2 0 v 3 CD Steering wheel 2 Horn switch Forward Reverse lever F R lever with vibrator switch Lamp switch Combination meter Parking brake switch j Vibrator switch Throttle lever Starter switch Sprinkler switch j Brake pedal 18 ...

Page 25: ... RPM The hour meter shows total operating hours The service interval recommendation in lID this manual should be based upon the hour meter readings jP0 B iX 0 Qj fl 1 Tachometer Hour meter ITemperature gauge I gJ e Indicates the coolant temperature Zone close to symbol H indicates overheating In case of overheating run the 0 engine at idling for about ten minutes before shutting it down Then deter...

Page 26: ... lamp Goes on when vibrator operates Flood lamp indicator lamp J Goes on when flood lamps are lighted Indicator lamps W l J I 100 Light up when corresponding systems have been operated Warning lamps If I 00 Go on when the starter switch is turned to the ON position and go off when the engine has started If any of them lights up while the engine is running this indicates a faulty condition Stop the...

Page 27: ...position ON The charging circuit and lamp circuit are charged with electricity Let the key stay in this position after the engine has started START The engine is cranked and gets started The moment the engine has started release the key It will automatically return to the ON position I Lamp switch I Switches on and off the head lamps OFF All lamps are switched off J ON Each gauge lamp and the head...

Page 28: ...he button again instead of pulling it When dismounting from the machine press the button to apply the brake without fail I A CAUTION Never pull the switch UP If the engine is shut down with the parking brake switch pushed down the parking brake remains applied I Horn switch I 1 Pressing the button at the center of the steering wheel makes the horn sound l I Released I j I I 1 _ 1 Applied t Sprinkl...

Page 29: ...on allows you to select the vibration with the switch provided on the F R lever at left and right hand sides Press either of them to work the vibrator Press again to shut off vibration Ensure that the vibration mode selector switch on the insturument panel is in the V position when operating the pushbutton switches NOTE For vibratory compaction run the engine at 2 000 min 1 rpm or higher IMPORTANT...

Page 30: ... lever brought to the neutral position through a mechanical linkage Idling I Throttle lever I I I r Shifts the engine RPM Full throttle I The engine RPM increases when moved toward the operator I Unloading button TWO I The unloader lever disengages the drive playing a role like a clutch Use this lever for towing the machine when the engine is disabled or when troubles have developed in the hydraul...

Page 31: ...position Fuses protect electrical components and wiring from burning Change any fuse which has become powder coated due to deterioration or which has a play between it and fuse holder To replace fuses take off the cover Be sure to use fuses of correct capacity 2 2 Handling and Adjustments 2 2 1 Seat adjustment Adjust the seEd for your best operating position Move the lever as shown by arrow With t...

Page 32: ...towing before disengaging the brake CD Remove the brake release bolts and washers 1 location from the machine frame With the plug removed off the hydraulic motor at 1 location install washer on the bolt and place it in the plug hole before tightening it Tightening it I alternately until you feel slight resistance causes the brake to be released I When towing is complete set the bolts and washers _...

Page 33: ...n the carrying position before putting the machine in motion Steering is impossible if the pin is in the steering lock position NOTE Removed lock pin should be installed to the round pipe at front right of the rear frame 2 Check that the F R lever is in the neutral position N Neutral Reverse NOTE The engine does not start due to an interlocking system if the F R lever is not in the neutral positio...

Page 34: ...Set the throttle lever in a position slightly higher than IDLING Idling 1 t Fullthrottle t I IJ 2 Turn the starter switch to the ON position and check that the warning lamps and parking brake indicator lamp on the monitor display are on V OFF ON s Y 3 In cold weather hold the starter switch in the HEAT position until the heater indicator lamp goes on Let the switch key to stay in this position til...

Page 35: ...r starting the engine Try not to move to operation immediately after starting but observe the following IMPORTANT Avoid increasing the engine speed abruptly before warming up run is completed CD Run the engine at around 1 200 min 1 rpm for about 5 minutes to warm it up Warming up run allows the lubricating oil to reach the vital parts of the engine and hydraulic system while gradually bringing up ...

Page 36: ...he parking brake switch to release the brake Check that indicator lamp on the monitor display goes off I Released _ I I I 1 _ I J J I APPlied_S 3 Move the F R lever in the direction to travel and the machine will begin traveling A CAUTION I Avoid abrupt operation of the F R lever Neutral NOTE The travel speed can be controlled by the throttle Reverse lever and F R lever A WARNING Pay extreme atten...

Page 37: ...e wheel to prevent unexpected moving down the grade 1 Bring the F R lever to the neutral position N and the machine will come to a halt A CAUTION Neutral the neutral position In an emergency depress For normal braking move the F R lever back to the brake pedal Reverse 2 Press the parking switch securely and check that indicator lamp Ieel I illuminates I I 1 _ I ...

Page 38: ...arter switch OFF while the machine is in motion 0 s tp 3 Remove the starter key P WARNING When dismounting from the machine apply the brake by pressing the parking switch button If necessary to park on a grade block the wheels to prevent unexpected moving down the grade Never fail to remove the starter key 2 3 7 Check after Stopping the Engine 1 Perform the walk around checks for oil and water lea...

Page 39: ...ork unless the engine is shut down or the vibrator switC 1 is shifted to the OFF position OFF Vibration is shut off Placing Vposition allows you to select the vibration with the switch provided on the F R lever at left and right hand sides Press either of them to work the vibrator Press again to shut off vibration Ensure that the vibration mode selector switch on the insturument panel is in the po...

Page 40: ...urn the sprinkler switch to the ON position Sprinkling will be performed To shut off sprinkling set the switch to the OFF position OFF l J I ON CAUTION Pay attention to the water level in the sprinkler tank If the pump operates with the tank empty this will cause a pump failure To avoid freezing fUlly drain the sprinkler tank pump sprinkler bars filter and sprinkler piping in cold weather ...

Page 41: ... valve fUlly Drain water completely by opening sprinkler pump drain valve sprinkler filter drain valve and drain cocks CD Drain the front and rear sprinkler bars by opening valve Allow the sprinkler pump to run dry for 5 to 10 seconds with the pump drain valve open to drain the pump completely Also drain the hoses pump and sprinkler nozzles 35 ...

Page 42: ...avel during asphalt mix compaction slowly shift the F R lever 2 6 2 When going downhill Use the F R lever Run slowly by the operation of the F R lever even if the travel distance is short Use the engine brake Go downhill by applying the engine brake along with the F R lever operation DANGER Travel downhill with the F R levers half tilted half stroke using caution not to allow the engine to exceed ...

Page 43: ...y muds and other extraneous matter on the drum or frozen drums 1 Remove muds and water from the machine Muds can get into the seals together with water drops on the hydraulic cylinder piston rod Damaged seals will result 2 Park the machine on a hard and dry surface H such a place is not available cover the ground with hard plates 3 Low temperature will cause a significant reduction of battery effi...

Page 44: ... facing in the wrong direction allow it to dismount from the ramps and correct the direction For loading and unloading use ramps or a proper loading stand 2 9 1 Use of a trailer equipped with a winch A WARNING Unloading by pressing unload button causes the power to be disconnected Therefore never attempt to place your body in front or back of the machine 1 Engage the trailer brake and choCk its wh...

Page 45: ...d start the engine once Unload button will reset auto matically 8 Locate the machine correctly on the trailer 2 9 2 Sel f propelling 1 Engage the trailer brake and chock its wheels Fix the ramps so that the machine and trailer are completely aligned The angle between the ramps and ground must be less than 15 degrees Leave a proper space between the ramps according to the width of the roller drum B...

Page 46: ...ork fold the awning 1 Apply parking brake of the trailer and chock its wheels to prevent unexpected movement 2 Put wire ropes securely on the hook and lifting points as shown 3 If wire ropes make contact with other parts of the machine put pieces of cloth or wooden blocks at the contact points Carefully perform lifting 4 When lUling keep the machine properly ballanced 5 Locate the machine correctl...

Page 47: ...e front and rear towing hook holes Particularly pay attention to sidewise skidding 2 11 Transportation A WARNING To decide the transporting route check the width of the road height and weight including the roller of the trailer Obey relevant regulations 2 12 Operation in Cold Weather In cold weather take the following measures to prevent troubles such as starting difficulty and coolant freeze up 2...

Page 48: ... ratio according the lowest temperature in the job location gal Ambient temperature 33 C 27 4 F 26 C 14 8 F 20 C 4 F 16 C 3 2 F 11 C 12 2 F Amount of anti freeze 3 45L 0 9 3 1 L 0 8 2 8L 0 7 2 4L 0 6 2L 0 5 Amount of coolant 3 45L 0 9 3 8L 1 0 4 1L 1 1 4 5L 1 2 4 9L 1 3 Ratio 50 45 40 35 30 The rollers use a long life coolant 35 solution Change the coolant at lease every two years IMPORTANT Use of...

Page 49: ...d give attention to heat insulation at night for the next day s operation For the level of charge check the specific gravity of electrolyte and use the following table of conversion Temperature 10 C 20 C O C 20 C 40F 68 F 32 F 14 F Level of charge 100 1 28 1 29 1 30 1 31 1 27 90 1 26 1 28 1 29 1 24 1 25 1 26 1 27 80 1 24 1 25 1 26 75 1 23 2 13 When the Cold Season is Over When winter is over and t...

Page 50: ...ure is expected to go down below QOC add antifreeze to the coolant 6 Completely drain the sprinkler water 7 Place the F R lever in the neutral position N turn the vibrator and sprinkler switches off and apply the parking brake 8 Chock the machine 9 Remove the starter switch key 2 15 During the Storage Period A WARNING If necessary to operate the machine for anti corrosive purpose in closed area en...

Page 51: ...t with your clothing or skin flush with sufficient amount of water In case the electrolyte has gotten into your eyes flush with water and get medical help To disconnect the battery cables start with the negative terminal earth When connecting start with the positive terminal Do not allow a metallic item to bridge between the positive terminal and machine body This can generate sparks causing an ex...

Page 52: ...le from the booster supply 4 Disconnect the positive booster cable from the machine A WARNING Do not allow the positive terminal to make contact with the negative terminal when connecting the booster cables Wear safety goggles when jump staring the engine Do not allow the machine to make careless contact with the booster supply Do not make wrong connections Connect the negative cable to the engine...

Page 53: ...after operation 6 For a long term storage fill the fuel tank lubricate necessary points and run the machine for more than 20 minutes once a month 7 In freezing weather add antifreeze to the coolant according to the ambient temperature 8 For the hydraulic pump and motor have them serviced at authorized service shops 9 Turn the starter switch OFF when performing services such as repairing broken wir...

Page 54: ...ears 5 Engine related Seals rubber parts Packing and others 4 years Drive parts V belt 2 years 6 Cooling system Piping parts Radiator hose 2 years 7 Control related parts Cable Cable 4 years A CAUTION With a new machine change the engine oil and change the engine oil filter elements after 50 hours of operation for the first time only See P 56 When trouble occurs in the location indicated by the in...

Page 55: ...3 PERIODICAL MAINTENANCE 49 ...

Page 56: ... 09 3 JN v N31NI v W 1 v JIQOIl 3J of I ...

Page 57: ...ydraulic system coupling Oil leakage Oil leakage ni L I Il 111 1 I III 1 1 I I 11 I III II W I __ III I l l Clogging Hydraulic system coupling Hydraulic system coupling Oil leakage Vibrating drum Looseness bolts Condition of shockmounts Engine Oil level Oil leakage Engine fan belt Looseness Radiator Coolant leakage Coolant level Fan cleanliness Fuel tank Fuel level Brake I T I Function __fri r H J...

Page 58: ... 3 PERIODICAL MAINTENANCE 3 3 Periodical Maintenance Points 1 ...

Page 59: ...element 1 hours Engine oil pan Change oil Engien oil 1 Every 500 hours CD Fuel pump Clean filter 1 Fuel filter Replace element 1 j Radiator Clean fins 1 Tilt pin Apply grease Grease 2 Hydraulic tank Change element wash inside Hydraulic oil 1 Suction filter Clean or replace element 1 Line filter Replace element 1 Every 1000 Wheel motor Brake maintenance or change 2 hours Vibrator shaft Change oil G...

Page 60: ...CAUTION For refueling park the machine on a level and solid surface o Fuel gauge TI Radiator I With the cap removed check to see if the coolant level is near the port Add as necessary Use soft water for coolant Check to see if the coolant lever in the reserve bottle is between low and high marks immediately after running the engine at idling for 2 to 3 minutes If the level is lower than specified ...

Page 61: ...I 1 The color of the indicator at upper part of the battery indicates the state of the battery 2 Retighten any loose terminal Apply grease or vaseline to the terminals to retard rusting 00 Hydraulic tank I Check the oil level with the sight glass on the side of tank The level is proper if it is between Hand L marks If necessary add the hydraulic fluid from the fill port 00 Engine oil pan I Shut do...

Page 62: ...gs at two locations 3 Every 250 hours Engine oil filter I iJ Engine oil pan I See the separate engine manual 1 After completion of operation and while the oil is warm drain the oil with the drain plug removed A WARNING When draining a hot oil use care not to get burned Drain plug ...

Page 63: ... filter NOTE For a new machine change oil filter element at 50 operating hours for the initial time only Eng ne oil fill hole 3 Every 500 hours gU Fuel pump I See the separate engine manual Clean the filter Fuel filter I See the separate engine manual Change the filter cartridge S Radiator I Clean the cooling fins 00 Tilt pin I Grease the fittings rj 57 ...

Page 64: ...run the engien at idling for 2 to 5 minutes When the hydraulic oil has become free from air bubbles stop the engine and recheck the oil level 00 Suction filter I Take off the hydraulic tank cover Take out and clean the strainer change the strainer if necessary 00 Line filter I Remove the filter case by turning counter clockwise as viewed from the bottom and change the element 58 ...

Page 65: ...slj j 0 aJ e cove A CAUTION Unless bolts are loosened uniformly the last bolt to be loosened can be broken 2 Brake spring Taking off the brake cover 002 causes the brake spring 011 to appear which is to be removed 3 Preparation for brake piston removal After removing the O ring 053 and hex socket plugs 063 064 with O ring for the forced brake releasing port from the brake cover 002 place the brake...

Page 66: ...0X25L Pitch 1 5 High strength washer For M10 OD 19 23 Thickness 2 5 3 5 A CAUTION For protection of O ring be sure to use washer 5 Brake piston removal When bolts are completely tightened loosen it once again and insert a block between the brake housing and brake cover 002 to lift the brake piston 003 further Repeat adding the block to increase thickness until the brake piston 003 becomes removabl...

Page 67: ... Item Quantity Brake shim AIR Separate plate 15 Friction plate 14 A CAUTION Use care not lose steel ball and brake shaft spring CV Reassembly 1 Brake disk Install brake shaft 004 Install separate plate 013 and friction plate 012 alternately Use care to keep proper quantity and order of installation Separate plate Brake shaft A CAUTION Install the brake shaft all the way to the back end Proper cond...

Page 68: ...se before disassembling However if the brake piston 003 stroke has exceeded the specified range See Inspection after replacement later herein it is necessary to add or remove shim 014 Break down of the brake shim package DCM0280 Dwg No 1745162 S Shim thickness 0 8 x 1 0 4 x 1 0 2 x 1 0 1 X 1 The Brake shim package shipped for service use contains number of shims shown in this chart above 62 ...

Page 69: ...side to the periphery to prevent steel ball 022 from falling off Steel ball Brake shaft spring A CAUTION When assembling with cam motor positioned horizontally make sure that the brake shaft has positively reached all the way to the back The depth from the face of brake housing spline to the brake shaft is proper if it falls within the range shown below DCM0280 L in the sketch to the right I 1 2 2...

Page 70: ...e 5 Brake spring Place brake spring 011 on brake piston 003 and cover them with brake cover 002 to which a ring 053 has been installed r A CAUTION Coat the O rings with mineral oil gel and use care to avoid incurring scar or any other damage Brake cover Y In ___ 1 III j I _ 6 Brake cover Tighten the brake cover 002 with hex socket bolts 042 Tighten 8 bolts uniformly A CAUTION Unless bolts are tigh...

Page 71: ...t all the way but leave it floating off the seat thereof DCM0280 Bolt M10X25L Pitch 1 5 With the brake releasing pilot port opened to atmosphere brake being locked measure the height of bolt head from brake cover by means of depth slide calipers L1 2 Checking the brake stroke Measure the height of bolt head by means of depth slide calipers while complete releasing pressure being applied to the bra...

Page 72: ...age will take place after initial commissioning due to running in effect It has been set on the higher side for new disk by taking it into account Replacement standard In any of the following cases replace friction plate and separate plate totally 1 When braking force drops below hydraulic motor drive force Despite that brake is actuated hydraulic motor rotates when HST drive is actuated 2 When fr...

Page 73: ... M10X25L Pitch 1 5 Leaving the brake releasing pilot port open to the atmosphere with the brake locked measure the distance from brake cover to bolt head by means of depth slide calipers L1 3 Checking the brake stroke Measure the height of bolt head with the complete releasing pressure applied to the brake releasing pilot port With the brake released L2 Length of brake stroke L2 L1 In case the bra...

Page 74: ...ng KG1A105 1A G105 052 1 a ring 1 KG1A155 1A G155 053 a ring 1 KA1B164 AS568 164 For reference only 002 1 Brake cover 1723016 01 003 Brake piston 1 1723017 01 004 1 Brake shaft 1733583 011 Brake spring 1 1733584 021 Brake shaft spring 1 1745653 022 1 HKW04 042 Steel ball ep12 7 Hex socket bolt 8 AAM0602001 M6X20 12 9T 063 Hex socket plug 1 HP11020 2 064 O ring 1 KP1B011 1B P11 NOTE Items in parent...

Page 75: ... bolts for looseness 7 As required Fuel tank I 1 With the drain plug removed remove the water and sediment from the bottom of the tank 2 If sedimentation is substantial clean the interior of the tank 3 When the necessary work and refueling are complete tighten the filler cap positively NOTE When removing the water and sediment from the tank filled with the fuel the fuel will gush out if the drain ...

Page 76: ...cated under the driver s seat by turning 90 degrees counter clockwise Open the drain cap on the lower right of the driver s station Drain the sediment from the tank with water fed from the fill hole When draining is complete close the drain cap_ Open the switchover valve by turning 90 degrees clockwise t NOTE Close the selector valve when splinkling operation is complete water is drained and the m...

Page 77: ...i Scraper I When the gap between the drum and blade has grown large adjust the scraper properly See page 26 for adjustment To clear muds accumulated between the drum and scraper blade raise the blade A WARNING Be careful not to pinch your fingers between the drum and blade 1 Air cleaner I 1 Unclip and remove the cover Withdraw the element 2 Blow compressed air from inside of the element jto clean ...

Page 78: ...id of different brands 4 When replacing oil drain it completely and clean the container with flushing oil before filling new oil 2 Capacity Compartment Type of fluid Capacity in liters gal SW300 SW320 SW330 Fuel tank Diesel oil 50 13 2 f f Engine oil pan Engine oil 7 1 8 f f HydraUlic tank Hydraulic oil 42 11 1 f f Vibrator Gear oil 2 7 0 7 4 3 1 1 5 1 1 3 Radiator Coolant 6 4 1 7 f f Sprinkler ta...

Page 79: ...el oil ASTM D975 2D 4 Recommended lubricants Oil company Engine oil API CC Gear oil API GL4 Hydraulic oil VG46 Grease NLGI II CALTEX RPM DELO 300 oil Universal Thuban 90 Rando Oil HD46 Martifack EP2 BP BP Vanellus C3 30 BP Gear Oil EP90 BP Energol HLP 46 BP Energrease LS EP 2 ESSO Esso Lube D3 30 Esso Gear Oil GP90 Nuto H46 Beacon EP2 MOBIL Mobil Delvac 1330 Mobil Pegasus Gear Oil 90 Nuto Oil 25 B...

Page 80: ...LB Red stripe Red stripe Red stripe White stripe Red stripe Red stripe Black stripe Black Brown Green Blue Red Yellow White BR BrW GW LW R Red RY Yellow YW WG Red stripe White stripe White stripe White stripe Yellow slripe Y White stripe Green stirpe Black Green Blue Red Yellow Brown BW Green GY RB G LY W White YB BrY Whiteslripe Yellow stripe Yellow stripe Black stripe Black stripe Yellow stripe ...

Page 81: ... the battery unused for long without attention or its power excessively at a time can cause damage to the plates leading to a shortened IUe For long term storage charge it fully tighten the caps securely store in a cool and dry place and check the level of charge at least once a month Maintain the level of charge above 75 In cold weather it is desirable to start the engine with the battaru charged...

Page 82: ...dth 700 x 1 000 mm 28 x 39 Performance forward reverse 0 12 km h 0 7 5 mile h Vibrating power Frequency Centrifugal force Gradability Rolling width Minimum turning radius 66 7Hz 4 000 vpm 27 5kN 2 800 kgf 6 175 Ibs 24 degrees 1 000 mm 39 3 7 m 146 Engine Model KUBOTA 01703 Diesel Engine Total displacement 1 647 liters 1 647 cc 100 5 cu in Rated output 25 4kW 34 5 PS 2 800 min 34 0 HP 2 800 rpm Max...

Page 83: ...a x width 700 x 1 200 mm 28 x 47 Performance forward reverse 0 12 km h 0 7 5 mile h Vibrating power Frequency Centrifugal force Gradability Rolling width Minimum turning radius 66 7Hz 4 000 vpm 31 4kN 3 200 kgf 7 055Ibs 22 degrees 1 200 mm 47 3 8 m 150 Engine Model KUBOTA 01703 Diesel Engine Total displacement 1 647 liters 1 647 cc 100 5 cu in Rated output 25 4kW 34 5 PS 2 800 mjn l 34 0 HP 2 800 ...

Page 84: ...28 x 51 Performance forward reverse 0 12 km h 0 7 5 mile h Vibrating power Frequency Centrifugal force Gradability Rolling width Minimum turning radius 66 7Hz 4 000 vpm 31 4kN 3 200 kgf 7 055 Ibs 21 degrees 1 300 mm 51 3 8 m 150 Engine Model KUBOTA 01703 Diesel Engine Total displacement 1 647 liters 1 647 cc 100 5 cu in Rated output 25 4kw 34 5 PS 2 800 min 34 0 HP 2 800 rpm Max torque 108N m 11 0...

Page 85: ...SAKAI HEAVY INDUSTRIES LTD Head Office 1 4 8 Shiba Daimon Minato ku Telephone Tokyo 03 Tokyo Japan 3431 9971 Facsimile 03 3436 6212 Printed in Japan 2001 06 140 CD ...

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