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11

SALICRU

5.  Rectifier block diagram 

and description.

5.1.  Structural block diagram.

AC

 in

pu

t

Input 

filter

Input 

transformer

Non-return 

diode

Battery

Communications

Control / 

Display

DC

 

ou

tp

ut

AC / DC converter 

(Rectifier)

Output 

filter

LC filter

Battery protection

Rectifier 

output prot.

Output 

switch

Input prot. 

switch

Fig. 4. 

Block diagram.

5.2.  Description.

The 

DC Power-L 12-pulse 

family of rectifiers has been designed 

to offer a variety of fully configurable output voltages ranging 
from 24Vdc to 220Vdc and currents up to 800A.
The DC Power-L is a low-frequency full-wave thyristor-controlled 
rectifier that converts AC input voltage into stabilised DC voltage. 
The DC Power-L rectifier cabinet is built with all of the necessary 
elements around the central core of the system.

5.2.1.  General.

As thyristor-controlled rectification is a technology of great ro-
bustness and reliability, we have opted for a system with natural 
cooling, thus reducing the need to replace components prone to 
ageing such as fans and creating a system with superior reliability.
The main function of the system is to supply the output load and, 
at the same time, keep the system’s backup battery charged and 
in optimum condition so that it can supply power to the load in the 
event of input mains failure or output overloads.

5.2.2.  AC input.

For greater versatility, the system can be either single-phase or 
three-phase.
Regardless of the topology of the mains, protection elements are 
installed against voltage peaks that could come from the mains.

5.2.3.  Input filter.

The system includes all necessary filters to ensure compliance 
with the electromagnetic compatibility standards required for CE 
marking. Being a thyristor-controlled rectification system that 
generates high input mains distortion, it is possible to have a 
device-integrated harmonic filter at the input to reduce reinjec-
tion to levels below 10%.

5.2.4.  Transformer.

The system is equipped with a low-frequency input transformer 
through which an isolated voltage is obtained. This voltage is 
chosen according to the desired output voltage and is the one that 
is rectified by the thyristors to obtain the stabilised direct voltage.

5.2.5.  Jumper rectifier.

Formed by six thyristors in full-wave three-phase jumper struc-
ture in six-pulse devices or double in 12-pulse devices.
In single-phase devices the jumper consists of four elements. It is 
a highly robust low-frequency rectification structure and the part 
responsible for rectifying the output voltage to the desired value. 
It is equipped with RC networks for protection against transients 
and a temperature monitoring system for alarm and shutdown of 
the system as self-protection for the device.

Summary of Contents for DC POWER-L Series

Page 1: ...P DOWN LIGHT DIMMERS ILUEST POWER SOURCES STATIC INVERTERS PHOTOVOLTAIC INVERTERS LINE VOLTAGE STABILISERS MANUAL EE671774 1 DC POWER SUPPLY DEVICE THYRISTOR CONTROLLED CHARGER RECTIFIER 12 PULSE DC P...

Page 2: ...2 USER MANUAL...

Page 3: ...eception and unpacking 6 2 Packing list and contents 6 3 Storage 7 Installation 7 1 Look after your safety 7 2 Considerations to take into account 7 3 Earth connection terminal or strip 7 4 Connection...

Page 4: ...fied per sonnel Although no effort has been spared to ensure that the information in this user manual is complete and accurate we accept no liability for any errors or omissions that may exist The ima...

Page 5: ...e device is installed and operating it is recom mended to keep the documentation pendrive in a safe and easy to access location for future reference If a system differs from that shown in the figures...

Page 6: ...plies d c output Part 7 Safety requirements Reference standard IEC EN 60950 1 Information technology equipment Safety Part 1 General requirements IEC EN 61204 3 Low voltage power supply devices d c ou...

Page 7: ...o earth the protection will always be single pole so as not to disconnect the pole from earth The entry of connection cables is through the base of the cab inet Optionally and on request cable entry c...

Page 8: ...ker Q2 Battery circuit breaker Q3 Input terminals R S T Battery terminals Output terminals Cable input gland Earth Terminal Alarm interface X32 see Table 2 Interface Aux Contacts X34 refer to Table 3...

Page 9: ...ck format with a 623 x 803 mm base The dimensions of the rectifier and battery cabinets are the same and the only external difference is the control panel on the device The device can operate with PbC...

Page 10: ...ltage 110 Rated output voltage with positive to earth 110 Rated output voltage with negative to earth L Device series standard version only single phase devices with 5 ripple and no Schuko socket LP D...

Page 11: ...n the event of input mains failure or output overloads 5 2 2 AC input For greater versatility the system can be either single phase or three phase Regardless of the topology of the mains protection el...

Page 12: ...erride con trol the control is transferred to another current PID when one of the current limits is exceeded batteries or rectifier A selective control enables automatic switching between the two curr...

Page 13: ...event of input wave voltage and frequency variations The output current of each charger is equal to the current de manded by 100 of the loads plus the maximum charging cur rent of the battery accordi...

Page 14: ...tions Each automatic deactivation automatically recalculates the next periodic trip Table 5 Activation and deactivation of fast charging Exceptional charging Automatic Manual Periodic Activation No Vi...

Page 15: ...if re quested in the order cardboard box expanded polystyrene EPS corners polyethylene cover and polyester strapping All of these materials are recyclable so any disposal must be carried out in accord...

Page 16: ...6 3 Storage The device should be stored in a dry ventilated room and pro tected from rain dust and water or chemical splashes It is advisable to keep devices and batteries in their original pack agin...

Page 17: ...up operations The surface on which the system is to be installed must be properly prepared to support its weight and level to prevent the metal structure from having to withstand unnecessary and harmf...

Page 18: ...e accumulator bank with the resultant risk It should never be forgotten that the DC Power L with batteries is a generator of electrical power regardless of whether the batteries are installed in the s...

Page 19: ...phase or three phase AC power supply network All of the protections or disconnectors of the system must be in the Off position and in particular that of the the batteries of the device Q3 and its cou...

Page 20: ...bles red for positive and black for negative and the polarity indicated on the labelling of the device Connect the load or loads to the earth terminal or strip It is recommended to distribute the outp...

Page 21: ...tically or manually Exceptional charging Exceptional charging is forced manually at the will of the operator via the control panel 8 1 Startup procedure Set battery circuit breaker Q3 to On In systems...

Page 22: ...main screen of the system which appears when the device starts up It is also the screen that appears when is pressed to exit any of the other menus or sub menus of the control panel with LCD The first...

Page 23: ...Screen 2 1 This is the gateway to the device s switching menu Screen 2 2 Manual and forced activation of fast charging 9 3 4 User Parameters menu To access this menu from the home screen press the fo...

Page 24: ...MP C MIN T COMP C QUICK CHARGING MAX T min PERIODIC CHARGING INTERVAL Days BATT FLOAT CHARGE TIME h LOW BATTERY VOLTAGE x x x x V OUTPUT VOLTAGE LOW V INSULATION ALARM Kohm INSULATION MEASUREMENT S N...

Page 25: ...auxiliary contact closed Urgent 5 Current leakage alarm Isol res approx 5 K Isol res approx 5 K Not urgent 5 Electrolyte level low alarm Electrolyte low level Electrolyte normal level Not urgent 1 Ch...

Page 26: ...C input failure Phase rotation error RELE 2 EMERGENCY fault Output overvoltage Output undervoltage High battery voltage Low battery voltage Battery fuse blown Rectifier fuse blown Input switch open Ou...

Page 27: ...lower than the nominal setting of the device Screen 6 6 Use this screen to set the rectifier s overload alarm threshold Screen 6 7 Use this screen to activate or deactivate the rectifier output isola...

Page 28: ...itors The service life of the capacitors in the DC bus and those used for input and output filtering depends on use and environmental conditions Preventative replacement by authorised technical person...

Page 29: ...Batteries in system cabinet Fuses Batteries in external cabinet Fuses General output switch Disconnector Soft start Yes COMMUNICATION AND ALARMS Slot Yes one pre connected as standard SNMP Remote mai...

Page 30: ...y depending on their temperature they can function as insulators or conductors It is a one way device because it only transmits the current in a single direction It is generally used to control electr...

Page 31: ...31 SALICRU...

Page 32: ...R EGYPT PHILIPPINES NETHERLANDS INDONESIA IRELAND JORDAN KUWAIT MALAYSIA PERU POLAND CZECH REPUBLIC RUSSIA SWEDEN SWITZERLAND THAILAND TUNISIA UAE URUGUAY VENEZUELA VIETNAM REST OF THE WORLD Product r...

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