background image

  

ENGLISH

  

 

8

 

3.3

 

SHORT

 

TERM

 

STORAGE

 

Leave

 

piping

 

connection

 

caps

 

fastened

 

to

 

keep

 

dirt

 

and

 

foreign

 

material

 

out

 

of

 

pump

 

casing

 

during

 

storage.

 

 

If

 

the

 

pump

 

will

 

not

 

be

 

used

 

immediately

 

after

 

delivery,

 

it

 

must

 

be

 

stored

 

in

 

a

 

temperate,

 

dry,

 

ventilated

 

location

 

and

 

away

 

from

 

vibrations.

 

Turn

 

the

 

pump

 

shaft

 

at

 

intervals

 

(every

 

month)

 

to

 

avoid

 

brinelling

 

of

 

the

 

bearings

 

and

 

the

 

seal

 

faces

 

from

 

sticking.

 

Close

 

protective

 

packing

 

when

 

done.

 

If

 

stored

 

as

 

described

 

above,

 

the

 

pump

 

can

 

be

 

stored

 

up

 

to

 

6

 

months.

 

Consult

 

SALMSON

 

for

 

preservative

 

procedure

 

when

 

a

 

longer

 

storage

 

period

 

is

 

required.

 

 

3.4

 

HANDLING

 

Depending

 

on

 

their

 

design

 

some

 

pumps

 

can

 

fall

 

over

 

before

 

they

 

are

 

definitively

 

fastened

 

to

 

the

 

floor.

 

Take

 

all

 

necessary

 

actions

 

to

 

ensure

 

that

 

no

one

 

can

 

be

 

crushed

 

while

 

the

 

equipment

 

is

 

moved.

 

A

 

crane

 

must

 

be

 

used

 

to

 

lift

 

all

 

equipment

 

exceeding

 

25Kg.

 

Palettes,

 

crates

 

or

 

boxes

 

can

 

be

 

moved

 

or

 

unloaded

 

by

 

using

 

a

 

fork

lift

 

truck

 

or

 

a

 

hoist

 

depending

 

on

 

lifting

 

devices

 

available

 

on

 

site.

 

Only

 

suitable

 

lifting

 

gear

 

and

 

load

 

carrying

 

equipment

 

with

 

valid

 

test

 

certificates

 

and

 

adequate

 

lifting

 

capacity

 

for

 

the

 

loads

 

involved

 

should

 

be

 

used

 

to

 

lift

 

and

 

carry

 

the

 

goods.

 

Only

 

authorized

 

personal

 

should

 

proceed

 

to

 

pump

 

transportation

 

and

 

they

 

must

 

respect

 

local

 

regulations.

 

Weight

 

of

 

goods

 

is

 

indicated

 

on

 

the

 

delivery

 

note.

 

Only

 

use

 

suitable

 

lifting

 

points

 

that

 

are

 

indicated

 

on

 

the

 

equipment

 

and

 

respect

 

hereafter

 

lifting

 

and

 

transportation

  

sketches.

 

Pumps

 

should

 

never

 

be

 

lifted

 

directly

 

with

 

slings.

 

Hooks

 

must

 

be

 

used

 

and

 

placed

 

in

 

dedicated

 

lifting

 

holes.

 

Chose

 

proper

 

sling

 

length

 

or

 

use

 

a

 

lifting

 

beam.

 

 

Lifting

 

a

 

close

coupled

 

or

 

a

 

biblock

 

pump

 

:

 

 

Lifting

 

a

 

pumpset

 

with

 

folded

 

base

 

:

     

Lifting

 

a

 

pumpset

 

with

 

cast

 

iron

 

base

 

:

 

 

 

Lifting

 

a

 

bareshaft

 

pump

 

:

 

 

 

4

 

INTENDED

 

USE

 

S

 

pumps

 

are

 

designed

 

to

 

handle

 

non

 

viscous

 

fluids

 

with

 

particles

 

content.

 

The

 

specific

 

casing

 

design

 

ensures

 

a

 

quick

 

and

 

reliable

 

selfpriming.

 

Pump

 

design

 

allows

 

a

 

long

 

lifetime

 

use,

 

even

 

when

 

run

 

in

 

the

 

harshest

 

duty

 

conditions.

 

Various

 

materials,

 

different

 

types

 

of

 

shaft

 

sealings

 

and

 

many

 

motor

 

configurations

 

are

 

available

 

to

 

match

 

major

 

industrial

 

and

 

OEM

 

needs.

 

S

 

pumps

 

can

 

be

 

used

 

in

 

most

 

demanding

 

process

 

lines

 

or

 

on

 

building

 

sites,

 

in

 

every

 

kind

 

of

 

industries

 

for

 

handling

 

of

 

effluents,

 

condensates,

 

sludge,

 

 

 

5

 

DESCRIPTION

 

5.1

 

TYPE

 

KEY

 

Pump

 

description

 

is

 

engraved

 

on

 

pump

 

name

 

plate.

 

It

 

gives

 

a

 

general

 

description

 

of

 

pump

 

design.

 

The

 

nameplate

 

is

 

attached

 

to

 

pump

 

casing.

 

 

Product

 

information

 

according

 

description

 

:

 

EXAMPLE

 

:

  

S

 

40

 

F

 

A

 

R

 

 

21

 

 

T

 

11

 

/

 

2

 

K

 

 

3B

 

1

 

2

 

3

 

4

 

5

 

6

 

7

 

8

 

9

 

10

 

S

 

:

     

Pump

 

product

 

line

 

:

 

S

 

1

 

:

 

(40)

     

Pump

 

size

 

2

 

:

 

(F)

  

Materials

 

(see

 

detail

 

of

 

pump

 

parts

 

in

 

chapter

 

«

 

5.2.1

 

Materials»)

 

 

F

 

:

 

Cast

 

iron

 

 

E

 

:

 

Cast

 

iron

 

casing

 

and

 

stainless

 

steel

 

impeller

 

 

Z

 

:

 

Cast

 

iron

 

casing

 

and

 

stainless

 

steel

 

or

 

bronze

 

impeller

 

+

 

zinc

 

anode

 

 

B

 

:

 

Bronze

 

 

X

 

:

 

Stainless

 

steel

 

 

3

 

:

 

(A)

  

Shaft

 

sealing

 

See

 

details

 

in

 

chapter

 

«

 

5.2.1

 

Materials

 

»

 

 

4

 

:

 

(R)

  

Hydraulic

 

variants

 

R

 

Threaded

 

ports

  

With

 

self

 

regulated

 

greasing

 

cartridge

 

S

 

Flanged

 

ports

 

With

 

self

 

regulated

 

greasing

 

cartridge

 

T

 

Threaded

 

ports

  

Without

 

self

 

regulated

 

greasing

 

cartridge

 

U

 

Flanged

 

ports

 

Without

 

self

 

regulated

 

greasing

 

cartridge

 

C

 

Threaded

 

ports

  

With

 

self

 

regulated

 

greasing

 

cartridge

 

+

 

cutting

 

device

 

D

 

Flanged

 

ports

 

With

 

self

 

regulated

 

greasing

 

cartridge

 

+

 

cutting

 

device

 

F

 

Threaded

 

ports

  

With

 

external

 

Flushing

 

G

 

Flanged

 

ports

 

With

 

external

 

Flushing

 

 

 

 

 

 

 

Summary of Contents for S series

Page 1: ...S INSTALLATION ET MISE EN SERVICE INSTALLATION AND OPERATING INSTRUCTIONS N M S n 4071640 Ed 5 10 13 FRAN AIS ENGLISH...

Page 2: ...S INSTALLATION ET MISE EN SERVICE N M S n 4071640 Ed 5 10 13 FRAN AIS...

Page 3: ...2 9 2 Temp ratures du fluide 6 2 9 3 Risque d accumulation de m langes explosifs 7 2 9 4 Risque de fuites 7 2 9 5 Groupe complet 7 2 9 6 Groupe livr sans moteur sans instrumentation 7 2 9 7 Protecteu...

Page 4: ...r les effectuer apr s d marrage 16 8 5 Mise hors service 16 8 6 Temps d amor age 16 9 Maintenance 17 9 1 G n ralit s 17 9 2 Programme d entretien et inspections p riodiques 17 9 2 1 Lubrification 17 9...

Page 5: ...ique m canique chimique thermique etc Dommages mat riels Perte de la protection anti d flagrante Risque de pollution de l environnement 2 4 CONSIGNES DE S CURIT 2 4 1 CONSIGNES DE SECURITE POUR L UTIL...

Page 6: ...r e sans moteur certificat CE d incorporation fourni avec la pompe il est de la responsabilit de l int grateur de respecter toutes les r gles en vigueur pour pouvoir certifier son quipement CE La cert...

Page 7: ...tection du moteur lectrique 2 9 6 GROUPE LIVR SANS MOTEUR SANS INSTRUMENTATION Lorsqu un groupe moto pompe fait l objet d une livraison partielle moteur accouplement carter ou capteur non fourni un ce...

Page 8: ...Prendre les pr cautions n cessaires pour viter tout risque d crasement pendant le d placement des quipements Utiliser un moyen de levage m canique pour soulever tout mat riel dont le poids d passe 25...

Page 9: ...T4 3 A ZONE 2 CAT 3 II 3G T x B ZONE 2 CAT 3 II 3G EEx d IIB T4 C ZONE 2 CAT 3 II 3G EEx d IIC T4 D ZONE 2 CAT 3 II 3G EEx de IIB T4 E ZONE 2 CAT 3 II 3G EEx de IIC T4 11 X Construction sp ciale Si vo...

Page 10: ...2400 S91 S121 S161 S201 2000 S180 S230 1600 S170 S220 1200 Nombre de d marrages par heure Attendre l arr t complet du moteur avant de lancer un nouveau d marrage sous peine d endommager moteur et pom...

Page 11: ...0 88 81 98 S105 1450 83 67 73 S108 2900 86 84 84 S120 1450 78 74 78 S150 1450 84 74 89 S160 1450 81 75 80 S170 950 83 76 77 Niveau sonore indicatif exprim en dBA LpA 1 m 5 2 5 POSITION DES BRIDES L ax...

Page 12: ...e se visse directement sur le fond porte grain 7 MONTAGE ET RACCORDEMENT ELECTRIQUE 7 1 IMPLANTATION Les quipements devant fonctionner en zone dangereuse classifi e ATEX doivent tre certifi s et r pon...

Page 13: ...rature anormale des paliers de la pompe et du moteur TEMPERATURE l alignement initial entre la pompe et le moteur est r alis e temp rature ambiante et moteur froid Si la pompe est utilis e sur un flu...

Page 14: ...alisation de chasse d air est identifi e ATEX Si un clapet anti retour est install au refoulement de la pompe il sera n cessaire d installer un vent ou une purge avec retour vers le r servoir ou la cu...

Page 15: ...NPSHr de la pompe vitesse minimum est toujours amplement inf rieur au NPSHd de l installation M canique La vitesse minimale ne doit pas descendre en dessous de 40 de la vitesse nominale de la pompe p...

Page 16: ...ire fonctionner la pompe dans ces conditions au del de quelques secondes Apr s l arr t complet de la pompe toutes les vannes seront ferm es Si la pompe est quip e d un quench r chauffage flushing lubr...

Page 17: ...iv s Les abords du groupe motopompe doivent tre nettoy s 9 2 PROGRAMME D ENTRETIEN ET INSPECTIONS P RIODIQUES Pour garantir le bon fonctionnement de l quipement et minimiser les risques d al as pendan...

Page 18: ...9 3 1 2 DEMONTAGE DU FOND PORTE GRAIN Version monobloc 1 D visser les vis 6570 de fixation du moteur 8020 2 D poser le fond porte grain 4211 Version palier 1 D visser les vis 6570 de fixation du porte...

Page 19: ...semi lastique Le moteur peut tre quip de paliers roulements billes lubrifi s vie 2Z comme de paliers quip s de graisseurs manuels Les graisseurs sont alors visibles au droit des paliers et les quantit...

Page 20: ...dans la boite bornes du moteur Fuite du corps de pompe de l tanch it d arbre ou de la conduite d aspiration Remplacer le joint de corps Contr ler l tanch it d arbre Contr ler l tat des joints des bri...

Page 21: ...on de votre commande 12 1 1 PLAN EN COUPE 12 1 2 NOMENCLATURE Rep re D signation 1100 Volute 1139 Bride aspiration 1221 Fond de corps Inox 1230 Trappe de visite 1381 Bride de refoulement 1915 Plaque d...

Page 22: ...age automatique certaines options ne concernent peut tre pas votre pompe Notre Service Pi ces de Rechange peut confirmer la nomenclature de la pompe gr ce au num ro de s rie disponible sur la plaque s...

Page 23: ...FRAN AIS 23...

Page 24: ...24...

Page 25: ...S INSTALLATION AND OPERATING INSTRUCTIONS N M S n 4071640 Ed 5 10 13 ENGLISH...

Page 26: ...2...

Page 27: ...ve atmosphere 6 2 9 1 Specific marking instructions for ATEX 6 2 9 2 Fluid Temperature 6 2 9 3 Build up of explosive mixture 7 2 9 4 Preventing leakage 7 2 9 5 Complete unit 7 2 9 6 Pump unit delivere...

Page 28: ...3 Start up 16 8 4 Running checks 16 8 5 Shutdown 16 8 6 Priming time 16 9 MAINTENANCE 17 9 1 General information 17 9 2 Maintenance and periodic inspections schedule 17 9 2 1 Lubrication 18 9 2 2 Var...

Page 29: ...cal and chemical thermal risks Property damages Loss of ex proof protection Risk of environmental pollution 2 4 SAFETY INSTRUCTIONS 2 4 1 SAFETY INSTRUCTIONS FOR THE OPERATOR OPERATION ON THE PUMP SET...

Page 30: ...sponsibility He will ensure that aIl specifications listed in this instructions are fully respected 2 9 SECURITY INSTRUCTIONS TO BE APPLIED ON EQUIPMENTS USED IN POTENTIALLY EXPLOSIVE ATMOSPHERE This...

Page 31: ...ents for the complete machine 2 9 7 COUPLING GUARD The coupling guard used in a potentially ATEX atmosphere shall meet following requirements Consist of non sparking material e g brass Must be made of...

Page 32: ...proper sling length or use a lifting beam Lifting a close coupled or a biblock pump Lifting a pumpset with folded base Lifting a pumpset with cast iron base Lifting a bareshaft pump 4 INTENDED USE S p...

Page 33: ...l E Cast iron SS 316 Stainless Steel Stainless Steel Z Cast iron zinc anode Bronze or stainless steel Stainless Steel Bronze or stainless steel B Bronze Bronze Stainless Steel Bronze X SS 316 SS 316 S...

Page 34: ...er than QBEP or if abrasive content is high choose bigger pump size S 63 If flow much higher than QBEP or if abrasive content is high choose bigger pump size S 68 If flow much higher than QBEP or if a...

Page 35: ...0 2900 88 81 98 S105 1450 83 67 73 S108 2900 86 84 84 S120 1450 78 74 78 S150 1450 84 74 89 S160 1450 81 75 80 S170 950 83 76 77 Indicative noise level given in dBA LpA at 1 m 5 2 5 CONNECTIONS Suctio...

Page 36: ...Weight of the full lubricator is app 190g and empty app 75g The dispensed product is a special water repellent grease When it is switched on the integrated electronic device regulates grease dispersi...

Page 37: ...the foundation Use low thickness shims 0 2 to 1 mm to modify coupling alignment Adjust the motor height first Sometimes it is necessary to add shims under pump feet too Aligment of coupling should be...

Page 38: ...tion flange level When suction pipe is full of liquid the pump is acting like a standard centrifugal pump Priming time will increase if a larger pipe diameter is used or if pipe length is increased An...

Page 39: ...le and known The electric motor that is supplied with the pump may be connected under conditions to a VSD Variable speed will be used to reach pump required duty point on site To ensure a reliable use...

Page 40: ...onsumption on each phase of the motor Check calibration of motor protections Check temperature of ball bearings on bearing housing surface Check flexible coupling alignment after several pump starts o...

Page 41: ...e available near the pump The maintenance crew should be informed about the risks linked to the use of the pump and to the pumped fluids before they can start working on the equipment dangerous produc...

Page 42: ...ign was chosen a sacrificial anode is fastened onto the impeller inspection cover Cover fitted with 1 anode Cover fitted with 2 anodes The loss of the anode material should be checked after 1 month 3...

Page 43: ...ng the shaft or the bearing 3 Slide the assembly in the bearing housing 4 Install bearing cover and tighten fastening screws 9 3 2 2 ASSEMBLY OF MECHANICAL SEAL Assembly is performed in the reverse st...

Page 44: ...ket spanner up to M 48 Allen keys up to 10 mm Range of screwdrivers Soft mallet If maintenance work must be performed in an ATEX classified area then make sure that use of all necessary tools are auth...

Page 45: ...on pump casing gaskets on shaft sealing or on suction piping Replace casing seal s Check shaft sealing Check the state of the flanges seals Pump is not lifting liquid Air leaks into pump through mech...

Page 46: ...drawing and bill of material is available upon request The demand should be sent to our Spare parts Dpt and should mention pump description and serial number Data are engraved on the pump name plate a...

Page 47: ...f packing rings Set of bearing bracket ball bearings Set of shaft bearing Set of motor ball bearings for frame size 90 Complete set of seals and gaskets Coupling elastic part s Automatic greasing cart...

Page 48: ...24...

Page 49: ...OUJOURS DISPONIBLE SUR SITE Ce produit a t fabriqu sur un site certifi ISO 14 001 respectueux de l environnement Ce produit est compos de mat riaux en tr s grande partie recyclable En fin de vie le fa...

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