background image

  

ENGLISH

  

 

10

 

With

 

:

 

c=calorific

 

capacity

 

of

 

fluid

 

in

 

J/Kg.K

 

g=gravity

 

in

 

m/s²

 

H=pump

 

head

 

in

 

m

 

T

f

=liquid

 

temperature

 

in

 

°C

 

T

o

=surface

 

temperature

 

in

 

°C

 

=hydraulic

 

efficiency

 

at

 

duty

 

point

 

v

=differential

 

temperature

 

 

 

Maximum

 

flow

 

vs

 

lifting

 

height

 

Hydraulic

 

curves

 

are

 

given

 

for

 

a

 

suction

 

height

 

of

 

1

 

meter.

 

If

 

suction

 

lift

 

is

 

higher

 

than

 

1

 

meter

 

then

 

the

 

maximum

 

pump

 

flow

 

will

 

be

 

limited

 

as

 

follows

 

:

 

‐ 

¾

 

of

 

max

 

flow

 

if

 

suction

 

height

 

is

 

3

 

m

 

under

 

suction

 

flange

 

level.

 

‐ 

½

 

of

 

max

 

flow

 

if

 

suction

 

height

 

is

 

6

 

m

 

under

 

suction

 

flange

 

level.

 

 

See

 

sketch

 

below

 

:

 

 

 

5.2.2.4

 

Maximum

 

allowable

 

speed

 

and

 

number

 

of

 

starts

 

per

 

hour

 

 

Maximum

 

speed

 

:

 

The

 

maximum

 

speeds

 

are

 

indicated

 

in

 

the

 

table

 

below.

 

Maximum

 

allowable

 

speed

 

depends

 

on

 

critical

 

speed

 

of

 

each

 

impeller

 

size

 

and

 

on

 

bearing

 

bracket

 

maximum

 

allowable

 

speed.

 

PUMP

 

SIZE

 

MAXIMUM

 

SPEED

 

RPM

 

Bi

bloc

 

and

 

bearing

 

bracket

 

variants

 

Close

coupled

 

pumps

 

S40

 

;

 

S41

 

;

 

S42

 

4000

 

S50

 

;

 

S51

 

;

 

S80

 

;

 

S82

 

3600

 

S45

 

;

 

S46

 

;

 

S60

 

;

 

S61

 

3600

 

3000

 

S45

4

 

;

 

S63

 

;

 

S68

 

;

 

S69

 

;

 

S83

 

;

 

S88

 

;

 

S100

 

;

 

S108

 

3000

 

S65

 

;

 

S66

 

;

 

S85

 

;

 

S105

 

;

 

S150

 

2400

 

S91

 

;

 

S121

 

;

 

S161

 

;

 

S201

 

2000

 

S180

 

;

 

S230

 

1600

 

S170

 

;

 

S220

 

1200

 

 

Number

 

of

 

starts

 

per

 

hour

 

:

 

Wait

 

for

 

pump

 

full

 

stop

 

before

 

starting

 

up

 

the

 

pump

 

again

 

to

 

avoid

 

damaging

 

the

 

motor

 

and

 

the

 

pump.

 

Starting

 

frequency

 

depends

 

on

 

motor

 

type.

 

Ask

 

manufacturer

 

if

 

necessary.

 

 

A

 

maximum

 

of

 

6

 

starts

 

per

 

hour

 

is

 

recommended.

 

 

5.2.2.5

 

AUTHORIZED

 

SPEED

 

AND

 

NUMBER

 

OF

 

STARTS

 

PER

 

HOUR

 

Operating

 

limits

 

for

 

contiuous

 

duty

 

at

 

50Hz

 

:

 

Continuous

 

duty

 

S

 

40

 

YES

 

S

 

45

 

YES

 

S

 

50

 

YES

 

S

 

60

 

If

 

flow

 

much

 

higher

 

than

 

Q

BEP

 

or

 

if

 

abrasive

 

content

 

is

 

high,

 

choose

 

bigger

 

pump

 

size.

 

S

 

63

 

If

 

flow

 

much

 

higher

 

than

 

Q

BEP

 

or

 

if

 

abrasive

 

content

 

is

 

high,

 

choose

 

bigger

 

pump

 

size.

 

S

 

68

 

If

 

flow

 

much

 

higher

 

than

 

Q

BEP

 

or

 

if

 

abrasive

 

content

 

is

 

high,

 

choose

 

bigger

 

pump

 

size.

 

S

 

80

 

If

 

flow

 

much

 

higher

 

than

 

Q

BEP

 

or

 

if

 

abrasive

 

content

 

is

 

high,

 

choose

 

bigger

 

pump

 

size.

 

S

 

83

 

If

 

flow

 

much

 

higher

 

than

 

Q

BEP

 

or

 

if

 

abrasive

 

content

 

is

 

high,

 

choose

 

bigger

 

pump

 

size.

 

S

 

88

 

If

 

flow

 

much

 

higher

 

than

 

Q

BEP

 

or

 

if

 

abrasive

 

content

 

is

 

high,

 

choose

 

bigger

 

pump

 

size.

 

S100

 

If

 

flow

 

much

 

higher

 

than

 

Q

BEP

 

or

 

if

 

abrasive

 

content

 

is

 

high,

 

choose

 

bigger

 

pump

 

size.

 

S108

 

If

 

flow

 

much

 

higher

 

than

 

Q

BEP

 

or

 

if

 

abrasive

 

content

 

is

 

high,

 

choose

 

bigger

 

pump

 

size.

 

S

 

65

 

If

 

flow

 

much

 

higher

 

than

 

Q

BEP

 

or

 

if

 

abrasive

 

content

 

is

 

high,

 

choose

 

bigger

 

pump

 

size.

 

S

 

85

 

YES

 

S105

 

YES

 

S121

 

YES

 

S150

 

YES

 

S161

 

YES

 

S180

 

YES

 

S201

 

If

 

flow

 

much

 

higher

 

than

 

Q

BEP

 

or

 

if

 

abrasive

 

content

 

is

 

high,

 

choose

 

bigger

 

pump

 

size.

 

S230

 

If

 

flow

 

much

 

higher

 

than

 

Q

BEP

 

or

 

if

 

abrasive

 

content

 

is

 

high,

 

choose

 

bigger

 

pump

 

size.

 

S170

 

If

 

flow

 

much

 

higher

 

than

 

Q

BEP

 

or

 

if

 

abrasive

 

content

 

is

 

high,

 

choose

 

bigger

 

pump

 

size.

 

S220

 

YES

 

S300

 

YES

 

 

5.2.2.6

 

TYPE

 

OF

 

HANDLED

 

FLUIDS

 

The

 

pump

 

is

 

used

 

to

 

handle

 

clear

 

or

 

laden

 

liquids

 

with

 

a

 

maximum

 

viscosity

 

of

 

500

 

cSt

 

(mm²/s).

 

For

 

viscosity

 

higher

 

than

 

50cSt,

 

the

 

discharge

 

pressure,

 

the

 

flow

 

and

 

the

 

hydraulic

 

efficiency

 

must

 

be

 

re

calculated.

 

The

 

solids

 

content

 

in

 

the

 

liquid

 

should

 

be

 

limited

 

to

 

80g/l

 

with

 

no

 

long

 

fibers

 

content.

 

Dryness

 

max

 

=

 

8%.

 

 

Free

 

passage

 

depends

 

on

 

pump

 

size:

 

PUMP

 

MAX

 

GAP

 

(mm)

 

S45

  

S46

 

14x19

 

S40

  

S41

  

S42

 

Ø20

 

S60

  

S61

 

Ø17

 

S63

 

Ø22

 

S50

  

S51

  

S65

  

S66

  

S68

  

S69

 

Ø25

 

S83

 

Ø27

 

S80

  

S82

 

Ø32

 

S88

  

S108

 

Ø35

 

S91

 

Ø37

 

S85

  

S180

 

Ø40

 

S100

  

S105

  

S121

 

Ø45

 

 

 

 

Summary of Contents for S series

Page 1: ...S INSTALLATION ET MISE EN SERVICE INSTALLATION AND OPERATING INSTRUCTIONS N M S n 4071640 Ed 5 10 13 FRAN AIS ENGLISH...

Page 2: ...S INSTALLATION ET MISE EN SERVICE N M S n 4071640 Ed 5 10 13 FRAN AIS...

Page 3: ...2 9 2 Temp ratures du fluide 6 2 9 3 Risque d accumulation de m langes explosifs 7 2 9 4 Risque de fuites 7 2 9 5 Groupe complet 7 2 9 6 Groupe livr sans moteur sans instrumentation 7 2 9 7 Protecteu...

Page 4: ...r les effectuer apr s d marrage 16 8 5 Mise hors service 16 8 6 Temps d amor age 16 9 Maintenance 17 9 1 G n ralit s 17 9 2 Programme d entretien et inspections p riodiques 17 9 2 1 Lubrification 17 9...

Page 5: ...ique m canique chimique thermique etc Dommages mat riels Perte de la protection anti d flagrante Risque de pollution de l environnement 2 4 CONSIGNES DE S CURIT 2 4 1 CONSIGNES DE SECURITE POUR L UTIL...

Page 6: ...r e sans moteur certificat CE d incorporation fourni avec la pompe il est de la responsabilit de l int grateur de respecter toutes les r gles en vigueur pour pouvoir certifier son quipement CE La cert...

Page 7: ...tection du moteur lectrique 2 9 6 GROUPE LIVR SANS MOTEUR SANS INSTRUMENTATION Lorsqu un groupe moto pompe fait l objet d une livraison partielle moteur accouplement carter ou capteur non fourni un ce...

Page 8: ...Prendre les pr cautions n cessaires pour viter tout risque d crasement pendant le d placement des quipements Utiliser un moyen de levage m canique pour soulever tout mat riel dont le poids d passe 25...

Page 9: ...T4 3 A ZONE 2 CAT 3 II 3G T x B ZONE 2 CAT 3 II 3G EEx d IIB T4 C ZONE 2 CAT 3 II 3G EEx d IIC T4 D ZONE 2 CAT 3 II 3G EEx de IIB T4 E ZONE 2 CAT 3 II 3G EEx de IIC T4 11 X Construction sp ciale Si vo...

Page 10: ...2400 S91 S121 S161 S201 2000 S180 S230 1600 S170 S220 1200 Nombre de d marrages par heure Attendre l arr t complet du moteur avant de lancer un nouveau d marrage sous peine d endommager moteur et pom...

Page 11: ...0 88 81 98 S105 1450 83 67 73 S108 2900 86 84 84 S120 1450 78 74 78 S150 1450 84 74 89 S160 1450 81 75 80 S170 950 83 76 77 Niveau sonore indicatif exprim en dBA LpA 1 m 5 2 5 POSITION DES BRIDES L ax...

Page 12: ...e se visse directement sur le fond porte grain 7 MONTAGE ET RACCORDEMENT ELECTRIQUE 7 1 IMPLANTATION Les quipements devant fonctionner en zone dangereuse classifi e ATEX doivent tre certifi s et r pon...

Page 13: ...rature anormale des paliers de la pompe et du moteur TEMPERATURE l alignement initial entre la pompe et le moteur est r alis e temp rature ambiante et moteur froid Si la pompe est utilis e sur un flu...

Page 14: ...alisation de chasse d air est identifi e ATEX Si un clapet anti retour est install au refoulement de la pompe il sera n cessaire d installer un vent ou une purge avec retour vers le r servoir ou la cu...

Page 15: ...NPSHr de la pompe vitesse minimum est toujours amplement inf rieur au NPSHd de l installation M canique La vitesse minimale ne doit pas descendre en dessous de 40 de la vitesse nominale de la pompe p...

Page 16: ...ire fonctionner la pompe dans ces conditions au del de quelques secondes Apr s l arr t complet de la pompe toutes les vannes seront ferm es Si la pompe est quip e d un quench r chauffage flushing lubr...

Page 17: ...iv s Les abords du groupe motopompe doivent tre nettoy s 9 2 PROGRAMME D ENTRETIEN ET INSPECTIONS P RIODIQUES Pour garantir le bon fonctionnement de l quipement et minimiser les risques d al as pendan...

Page 18: ...9 3 1 2 DEMONTAGE DU FOND PORTE GRAIN Version monobloc 1 D visser les vis 6570 de fixation du moteur 8020 2 D poser le fond porte grain 4211 Version palier 1 D visser les vis 6570 de fixation du porte...

Page 19: ...semi lastique Le moteur peut tre quip de paliers roulements billes lubrifi s vie 2Z comme de paliers quip s de graisseurs manuels Les graisseurs sont alors visibles au droit des paliers et les quantit...

Page 20: ...dans la boite bornes du moteur Fuite du corps de pompe de l tanch it d arbre ou de la conduite d aspiration Remplacer le joint de corps Contr ler l tanch it d arbre Contr ler l tat des joints des bri...

Page 21: ...on de votre commande 12 1 1 PLAN EN COUPE 12 1 2 NOMENCLATURE Rep re D signation 1100 Volute 1139 Bride aspiration 1221 Fond de corps Inox 1230 Trappe de visite 1381 Bride de refoulement 1915 Plaque d...

Page 22: ...age automatique certaines options ne concernent peut tre pas votre pompe Notre Service Pi ces de Rechange peut confirmer la nomenclature de la pompe gr ce au num ro de s rie disponible sur la plaque s...

Page 23: ...FRAN AIS 23...

Page 24: ...24...

Page 25: ...S INSTALLATION AND OPERATING INSTRUCTIONS N M S n 4071640 Ed 5 10 13 ENGLISH...

Page 26: ...2...

Page 27: ...ve atmosphere 6 2 9 1 Specific marking instructions for ATEX 6 2 9 2 Fluid Temperature 6 2 9 3 Build up of explosive mixture 7 2 9 4 Preventing leakage 7 2 9 5 Complete unit 7 2 9 6 Pump unit delivere...

Page 28: ...3 Start up 16 8 4 Running checks 16 8 5 Shutdown 16 8 6 Priming time 16 9 MAINTENANCE 17 9 1 General information 17 9 2 Maintenance and periodic inspections schedule 17 9 2 1 Lubrication 18 9 2 2 Var...

Page 29: ...cal and chemical thermal risks Property damages Loss of ex proof protection Risk of environmental pollution 2 4 SAFETY INSTRUCTIONS 2 4 1 SAFETY INSTRUCTIONS FOR THE OPERATOR OPERATION ON THE PUMP SET...

Page 30: ...sponsibility He will ensure that aIl specifications listed in this instructions are fully respected 2 9 SECURITY INSTRUCTIONS TO BE APPLIED ON EQUIPMENTS USED IN POTENTIALLY EXPLOSIVE ATMOSPHERE This...

Page 31: ...ents for the complete machine 2 9 7 COUPLING GUARD The coupling guard used in a potentially ATEX atmosphere shall meet following requirements Consist of non sparking material e g brass Must be made of...

Page 32: ...proper sling length or use a lifting beam Lifting a close coupled or a biblock pump Lifting a pumpset with folded base Lifting a pumpset with cast iron base Lifting a bareshaft pump 4 INTENDED USE S p...

Page 33: ...l E Cast iron SS 316 Stainless Steel Stainless Steel Z Cast iron zinc anode Bronze or stainless steel Stainless Steel Bronze or stainless steel B Bronze Bronze Stainless Steel Bronze X SS 316 SS 316 S...

Page 34: ...er than QBEP or if abrasive content is high choose bigger pump size S 63 If flow much higher than QBEP or if abrasive content is high choose bigger pump size S 68 If flow much higher than QBEP or if a...

Page 35: ...0 2900 88 81 98 S105 1450 83 67 73 S108 2900 86 84 84 S120 1450 78 74 78 S150 1450 84 74 89 S160 1450 81 75 80 S170 950 83 76 77 Indicative noise level given in dBA LpA at 1 m 5 2 5 CONNECTIONS Suctio...

Page 36: ...Weight of the full lubricator is app 190g and empty app 75g The dispensed product is a special water repellent grease When it is switched on the integrated electronic device regulates grease dispersi...

Page 37: ...the foundation Use low thickness shims 0 2 to 1 mm to modify coupling alignment Adjust the motor height first Sometimes it is necessary to add shims under pump feet too Aligment of coupling should be...

Page 38: ...tion flange level When suction pipe is full of liquid the pump is acting like a standard centrifugal pump Priming time will increase if a larger pipe diameter is used or if pipe length is increased An...

Page 39: ...le and known The electric motor that is supplied with the pump may be connected under conditions to a VSD Variable speed will be used to reach pump required duty point on site To ensure a reliable use...

Page 40: ...onsumption on each phase of the motor Check calibration of motor protections Check temperature of ball bearings on bearing housing surface Check flexible coupling alignment after several pump starts o...

Page 41: ...e available near the pump The maintenance crew should be informed about the risks linked to the use of the pump and to the pumped fluids before they can start working on the equipment dangerous produc...

Page 42: ...ign was chosen a sacrificial anode is fastened onto the impeller inspection cover Cover fitted with 1 anode Cover fitted with 2 anodes The loss of the anode material should be checked after 1 month 3...

Page 43: ...ng the shaft or the bearing 3 Slide the assembly in the bearing housing 4 Install bearing cover and tighten fastening screws 9 3 2 2 ASSEMBLY OF MECHANICAL SEAL Assembly is performed in the reverse st...

Page 44: ...ket spanner up to M 48 Allen keys up to 10 mm Range of screwdrivers Soft mallet If maintenance work must be performed in an ATEX classified area then make sure that use of all necessary tools are auth...

Page 45: ...on pump casing gaskets on shaft sealing or on suction piping Replace casing seal s Check shaft sealing Check the state of the flanges seals Pump is not lifting liquid Air leaks into pump through mech...

Page 46: ...drawing and bill of material is available upon request The demand should be sent to our Spare parts Dpt and should mention pump description and serial number Data are engraved on the pump name plate a...

Page 47: ...f packing rings Set of bearing bracket ball bearings Set of shaft bearing Set of motor ball bearings for frame size 90 Complete set of seals and gaskets Coupling elastic part s Automatic greasing cart...

Page 48: ...24...

Page 49: ...OUJOURS DISPONIBLE SUR SITE Ce produit a t fabriqu sur un site certifi ISO 14 001 respectueux de l environnement Ce produit est compos de mat riaux en tr s grande partie recyclable En fin de vie le fa...

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