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Operator's manual 

Two-rotor in-line rake  

DUO 680 
DUO 740 

 

- 34 - 

The  most  optimum  setting  of  chokes  should  firstly  result  in  parallel  lifting  of  front  rotor 

which  is  particularly  important  at  field's  edge  and  causes  the  front  rotor  to  stop  operating  earlier. 
Then  rear  rotor  ground  following  locking  mechanism  should  be  turned  on  to  prevent  tines  from 
driving into the ground while operating. In the closing stage rear rotor lifting occurs. 

 

6.3.

 

 Daily maintenance 

When you finish each day of operation carry out the following maintenance: 

 

check  all  visible  parts  and  components  and  their  connections;  tighten  all  loose  bolts  and  nuts 
and replace all damaged and/or worn parts with new genuine ones, 

 

clean the rake, because grass with mud may damage the bearings, 

 

remove grass and mud, 

 

check rotors, 

 

grease PTO shaft tubes with STP grease, 

 

if  necessary,  lubricate  the  parts  and  components  according  to  lubrication  instructions  
(

Chapter 7

). 

Parts  which  may  cause  risk  to  operator’s  health  and  safety  are  as  follows:  damaged  rotors, 

missing or damaged safety covers, worn or damaged hydraulic hoses, PTO shaft guides, worn tines 
and tine holder pins. 

 
 

6.4.

 

 After-season maintenance and storing 

At the end of season the following shall be performed: 

 

lower the rake on the ground, 

 

remove the PTO shaft extension from the tractor rpm or unmount the complete PTO shaft and 
install it into corresponding holder at the 3-point linkage frame, 

 

disconnect  hydraulic  hoses  and  electrical  cables  from  the  tractor  and  hang  them  onto 
corresponding holders on the 3-point linkage frame, 

 

detach  the  rake  from  the  tractor  (reverse  procedure  as  in  case  of  attaching  the  rake  to  the 
tractor, see section 5.1), and then drive the tractor away. 

Rake  should  be  stored  in  standstill  position,  so  it  is  supported  onto  supporting  leg.  It  is 

recommended  to  store  the  set  on  a  paved  ground,  preferably  under  roof,  in  places  inaccessible  to 
unauthorized personnel or animals. 

If the machine is stored for a long period of time before first operation, examine its technical 

condition and pay special attention to the hydraulics and the drive. Paint the areas where the paint is 
missing. Check hydraulic hoses and lubricate the machine. 

Additionally: 

 

remove any traces of rust and paint the area, 

 

check the oil level in gears (Chapter 7). If leaks are found, remove them immediately and refill 
oil. If water in oil is found, change the oil immediately as it could cause corrosion of internal 
mechanisms such as gear wheels, bearings, or shafts, and cause breakdowns, 

 

periodically  inspect  the  rake  and  lubricate  operating  parts  in  order  to  protect  them  from 
corrosion which adversely affects the proper operation of the rake, 

 

check hydraulic hoses regularly; replace any damaged or old hoses; in any case, replace hoses 
that have been in use more than 5 years from the date of their manufacture printed on the hose. 

 

6.4.1.

 

Starting the rake after longer storing periods 

 

 

Make sure that all nuts and screws are tightened with correct torque, 

 

Make sure that all guards are in place, 

 

Lubricate all parts of the machine, 

 

Check pressure in tires. 
 
 

Summary of Contents for DUO 740

Page 1: ...1 Established 1984 NIP PL 966 159 29 76 tel 48 85 664 70 31 fax 48 85 664 70 41 e mail samasz samasz pl www samasz pl OPERATOR S MANUAL TWO ROTOR IN LINE RAKE DUO 680 DUO 740 IN306USA002 2017 08 28 E...

Page 2: ...WARNING Do not lift the rake before its working units have come to a complete standstill CAUTION Do not operate the rake when any person remains in the danger area of 170 NOTE Keep this manual for fut...

Page 3: ...r transportation on a large truck 22 5 5 Mounting PTO shaft 24 5 6 Moving from transport to working position 25 5 7 Preparing the rake for operation 25 5 8 Raking width adjustment 28 5 9 Operation 29...

Page 4: ...If the rake is used by another operator it should be in working condition and include this operator s manual and all other basic equipment Operator s manual is attached to every machine in order that...

Page 5: ...UO 680 DUO 740 Working width ft in 17 1 20 1 18 21 1 Rotor diameter ft in 10 2 10 6 Transport width max ft in 9 10 8 6 Transport width min ft in 5 11 8 6 Admissible transport speed 25 km h 15 mph Heig...

Page 6: ...s raking arms 8 3 Safety guards 13 reduce the risk of unwanted objects getting into the area of rotor arms operating The rake is equipped with adjustable swath guard both on front and rear raking asse...

Page 7: ...740 rakes Model Power Length Torque Symbol Clutch Manufacturer Remarks HP mm Nm DUO 680 DUO 740 35 4 3 6 1 620 8G7R130CEWR7001 unilateral Bondioli Pavesi Fig 4 PTO shaft lubrication points Mounting d...

Page 8: ...footwear safety gloves plus ear protection and dusk mask if necessary During use the machine may give rise to dust especially if the soil is dry You are advised to use a tractor with a cab fitted wit...

Page 9: ...and the levers that turn the hydraulics are in neutral position Never leave tractor s engine running without supervision Before you leave the tractor turn off the engine and remove the key from tract...

Page 10: ...specially on irregular surfaces or steep slopes The behavior of the tractor on the road such as its turning and braking capacities are affected by the implements mounted When driving on the road after...

Page 11: ...only PTO shafts recommended by rake s manufacturer with guards in good condition In order to operate safely use only undamaged PTO shafts and shields Damaged PTO shafts and shields must be repaired o...

Page 12: ...adjustments with the engine on 4 6 1 Danger of machine entanglement This risk occurs when 1 changing position of a rake 2 operating near rotating parts and 3 working without safety guards During oper...

Page 13: ...exceeds 80 dB 2 provide the operator with individual means of noise protection and supervise the correctness of its usage if the noise level in work place reaches or exceeds 85 dB 4 7 Safety labels a...

Page 14: ...ration of the hoist N 50 Do not get under the rake N 55 N 117 Avoid fluid escaping under pressure N 124 N 136 Raking height adjustment N 144 Description of hydraulic hoses N 145 Regulation of the spee...

Page 15: ...ile driving N 168 Do not touch the machine before the rotating parts have not come to a complete standstill N 183 Caution danger of leg drawing N 196 Recommended tire pressure rakes N 201 Admissible t...

Page 16: ...not working or damaged Replace protective cover if damaged 5 1 Attaching the rake to the tractor WARNING Only hitch and unhitch machine on a flat surface with compact dirt Keep everyone away from area...

Page 17: ...option is signaled with the corresponding diode 6 under the option To switch the work mode push button 5 on the controller until the corresponding diode 6 is lit Fig 9 Control panel ARDUO 1 controller...

Page 18: ...ard Fig 11 Setting the proper transport position of the rear rotor Lift rear swath guard Fig 12 For DUO 680 manually lift the swath guard until it has been locked in vertical position by pneumatic cyl...

Page 19: ...the rotations of the front rotor gear by means of locking assembly located by front rotor according to instructions in Fig 14 after firstly having folded the front guard Fig 15 Dismount the outer mos...

Page 20: ...o tractor located on carts cylinder s hose Location of valve is provided in Fig 16 Fig 16 Location of shut off valve on rake DUO 680 In the above case rake DUO 680 transport width is 9 10 Fig 17 and r...

Page 21: ...Operator s manual Two rotor in line rake DUO 680 DUO 740 19 Fig 17 Transport dimensions of rake DUO 680 Fig 18 Transport dimensions of rake DUO 740 9 10 9 10 9 10 8 10...

Page 22: ...ugh a narrow access road it is possible to reduce the transport width to 7 10 Therefore perform the following Unlock dismount and place raking arms in transport holder Fig 19 Fig 19 Raking arms in tra...

Page 23: ...rd The below Fig 22 shows dimensions of DUO 680 rake with raking arms dismounted and safety guards installed WARNING When transporting the rake do not exceed the speed of 25 km h 15 mph Otherwise the...

Page 24: ...g devices portable warning light plates to be mounted on both sides of rake top guard in their holders The panel consists of warning plate with combined lamp mounted parking stop lights and driving di...

Page 25: ...crew eight mounting bolts for both linkage segments supporting them with transport holders NOTE When dismounting the linkage use lifting devices to support both segments with use of transport holders...

Page 26: ...The PTO shaft must operate at the lowest possible angle This will ensure that both shaft and the machine last as long as possible CAUTION If need be shorten the PTO haft according to its operator s m...

Page 27: ...the ground Before the operation begins read operator s manuals of both the machine and PTO shaft 5 6 Moving from transport to working position WARNING Moving the rake to and from operating position fr...

Page 28: ...nders of carts NOTE Accidental falling of the machine may occur if the rake s lifting assembly is not tight When operating the rake being in transport position it is forbidden to walk under the machin...

Page 29: ...n Lower rear swath guard by pulling it downwards If need be set the distance between the rear guard and the rear rotor depending on the forage quantity Fig 30 Position of rear rotor in working positio...

Page 30: ...nt linkage links at such height H so that the front ground following wheel is on the ground and on the front drawbar cylinder there is a clearance which enables the front ground following function If...

Page 31: ...ansverse and length wise options Fig 33 and Fig 34 Fig 33 Transverse ground following Fig 34 Length wise round following WARNING When operating the machine do not try to overcome short and steep uneve...

Page 32: ...until the machine has been fully lifted Drive back or drive over the formed rows Operate single side controller for lowering until the machine has been fully lowered Set the controller in zero positio...

Page 33: ...ght and density of grass as well as other objects in the grass stones branches piles of soil In order to avoid clogging and jams operating speed should be adjusted to the mentioned conditions In case...

Page 34: ...off the tractor s ignition and remove the key Secure the tractor against free runaway Disconnect the rake s hydraulics from the tractor Dismount PTO shaft and place it on the shaft holder being the ra...

Page 35: ...ference in rotor lifting speed Fig 39 Location of adjustable chokes Choke 1 Used to control the rear rotor lifting and lowering speed Winding down results in reducing the speed of rear rotor lifting a...

Page 36: ...ic hoses and electrical cables from the tractor and hang them onto corresponding holders on the 3 point linkage frame detach the rake from the tractor reverse procedure as in case of attaching the rak...

Page 37: ...level and if needed refill after having removed the vent A Fig 40 a on the top of the gear The oil level can be checked through check opening A on the side of the gear Please refill the oil until it i...

Page 38: ...ve shoes Use protective gloves too In case of a contact with skin immediately wash the infected area with plenty of soap water Do not allow the product to contaminate water outlets water courses and s...

Page 39: ...ce tines Too low rotation speed Increase rpm Incorrect working height Adjust working height according to section 5 6 Preparing the rake for work Excessive vibration during operation Damaged PTO shaft...

Page 40: ...st lowering of the machine to the ground f setting raking tines lower than 0 4 above the ground g using PTO shaft featuring parameters other than provided by the shaft s manufacturer or length not adj...

Page 41: ...your warranty rights NOTE The warranty card is valid only when it contains the following information address date and place of purchase rake type and invoice number 11 2 Warranty repairs record Repair...

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