SaMASZ KDC 300 W, Operator'S Manual

Page 1: ...amasz pl www samasz pl OPERATOR S MANUAL TRAILED DISC MOWER KDC 300 W 3 0 m KDC 300 S 3 0 m KDC 300 S T 3 0 m KDC 300 W T 3 0 m KDC 340 W 3 4 m KDC 340 S 3 4 m KDC 340 S T 3 4 m KDC 340 W T 3 4 m W Mo...

Page 2: ...NT WITHIN 50 M OR LESS ATTENTION Keep this manual for future use Prepared by mgr in S awomir Rabiczko ukasz api ski Updated by Marta Michalska It is recommended to incline cutterbar by approx 5 toward...

Page 3: ...for transport 17 5 3 Preparing mower for transport on public roads 19 5 4 Mounting PTO shaft 19 5 5 Preparing mower for operation 20 5 6 Operation 20 5 6 1 Basic information on mowing 21 5 6 2 Mower c...

Page 4: ...C 340 S W KDC 300 ST WT KDC 340 ST WT 2 8 DEFECTS AND THEIR REPAIR 36 9 REPAIR AND WITHDRAWAL FROM USE 37 9 1 Repair 37 9 2 Withdrawal from use 37 10 WARRANTY CARD 37 11 WARRANTY TERMS 38 11 1 Warrant...

Page 5: ...ference If the mower is handed over to another operator it should be in working condition along with operator s manual CE declaration of conformity and its basic equipment Prior to operating the mower...

Page 6: ...econd row should be cut at height of 6 7 cm while with great share of lower grass at 5 cm Therefore the final row should be cut a little bit higher so 7 8 cm from the ground Mower with swath condition...

Page 7: ...7 kW 90 HP 81 kW 110 HP 81 kW 110 HP Operating capacity at V 12km h 3 3 ha h 3 3 ha h 4 0 ha h 4 0 ha h Transport length 6 4 m 6 4 m 6 9 m 6 9 m Transport width 3 05 m 3 05 m 3 5 m 3 5 m Width in oper...

Page 8: ...ive shaft 6 PTO shaft 7 Cutterbar drive s intersecting axis gear 8 Conveyor 9 Swath conditioner roller chain gear 10 Swath conditioner roller drive shaft 11 Support springs 12 Turning hydraulic cylind...

Page 9: ...cutterbar drive shaft 5 and intersecting axis gear 7 Cutterbar has discs mounted with two rotary knives each Extreme most discs have additionally mounted swath guiding drums Moreover drive from tract...

Page 10: ...arks HP mm Nm KDC 300 S W KDC 340 S W 74 650 885 710 7G7T065CE007N12A Friction clutch 900 Nm Fig 3 Shaft lubrication Shaft connection NOTE PTO shaft lubrication frequency must be respected Lubrication...

Page 11: ...ng conditions impact on front axis should be at least 20 of the complete tractor When switching from working to transport position the whole or at least one end from tractor PTO side of PTO shaft shou...

Page 12: ...nce or adjustment works under the lifted mower are necessary it must be secured against falling with a support If any part of the mower needs to be replaced use only genuine spare parts according to s...

Page 13: ...y for transport In order to have the mower relocated safely onto another vehicle please follow these rules the mower should be seized by any lifting device only in places indicated on the machine by t...

Page 14: ...e of risk follows performance of these operations operation of mower by minors as well as not being learned with content of the operator s manual operation of mower by persons under influence of alcoh...

Page 15: ...ents may be pulled in by the mower s rotating parts the mower cannot be operated by children nor handicapped people When describing residual risk the mower shall be considered a machine which until th...

Page 16: ...rotating 2 N 2 Warning cutting knives Do not get near to the operating mower 3 N 3 Prior to operation commencement read the operator s manual carefully 4 N 4 Prior to approaching any maintenance or re...

Page 17: ...in the mower swinging area 14 N 51 Do not remain in the mower swinging area 15 N 52 Wear protective gloves 16 N 117 Avoid contact with liquid coming out under pressure 17 N 126 18 N 11 19 P 2 20 P 3...

Page 18: ...W KDC 340 S W KDC 300 ST WT KDC 340 ST WT 16 27 N 54 28 N 57 26 N 80 Adjustment and replacement of conveyor s belt 30 N 53 29 N 93 31 N 77 Tightening of conveyor s belt 32 N 55 33 N 31 Fig 6 Placement...

Page 19: ...bar by means of cylinders 4 Close hydraulic valves located nearby cylinders Fig 8b 5 To meet safety precautions concerning transport on the public roads and valid regulations the mower should be equip...

Page 20: ...anual Trailed disc mowers KDC 300 S W KDC 340 S W KDC 300 ST WT KDC 340 ST WT 18 Fig 8a Mower s side guard lifted for transport Fig 8b Mower s hydraulic valves Fig 9 Mowers in transport position Hydra...

Page 21: ...utch from the mower side The guard should be protected against rotating by securing the shaft set chains to immovable parts of the tractor and the mower NOTE If need be shorten PTO shaft as provided i...

Page 22: ...until cutting discs reach their nominal rotating speed engage 2nd tractor gear and start mowing If operating conditions allow engage the 3rd and if don t engage back to the 1st NOTE Folding the mower...

Page 23: ...ufacturing very solid mowers even up to 1000 3 The most precise cutting of a stubble when mowing small size grasses is obtained for disc mowers with disc rears when one half of which rotates rightward...

Page 24: ...ws which are generated on discs and also reduce the guard s pressure onto grass being cut On soft meadows reduce the cutterbar s pressure onto the ground by adjusting support springs NOTE Improperly r...

Page 25: ...n Fig 14 Knives should be replaced in pairs so proper disk balance is kept On replacing knives pin of knife s holder shall be examined carefully If holder s pin is worn Fig 22 both holders or the pins...

Page 26: ...in offered mowers and therefore various rotation directions of discs prior to mounting knives check rotation directions of each disc Fig 15 Fig 16 NOTE Improper mounting of knives will lead the mower...

Page 27: ...00 S T 340 S T loosen eye screw 2 of swath guide set swath guide 1 as needed tighten bolt 2 Fig 17 Adjustment of swath guides 1 swath guide 2 adjustment bolt In order to set swath width perform adjust...

Page 28: ...ts on which flails are set as well as condition of flails themselves If flails or bolts are worn or damaged it is necessary to replace them Bear in mind that flails should be replaced in pairs opposit...

Page 29: ...sible to correct it by modifying spring tension S Fig 21 with nut N Modification of impact should be performed at both sides of roller and with the same value nut twists Fig 21 Adjustment of impact fo...

Page 30: ...by tightener adjusted with tensioning bolt N Fig 24 Fig 23a Protective guard of drive chain Fig 23b View of properly tightened drive chain Tighten the chain with tightening bolt and nut N Chain tight...

Page 31: ...he tractor and hang them onto corresponding holders on the 3 point linkage frame detach the mower from the tractor reverse procedure as in case of attaching the mower to the tractor see item 5 1 and t...

Page 32: ...tical position Belt is deflected with hand and then impurities are removed with a hook wire Fig 26 Removing impurities from inside belt 6 8 2 Conveyor belt replacement and adjustment instruction KDC 3...

Page 33: ...leaned to the front so the distance between conveyor and the ground is approx 1 m 1 Unscrew bolts M10 S1 nuts M12 N2 adjustment bolts M12 S2 of front tighteners Fig 28 Fig 28 2 Dismount front belt in...

Page 34: ...Fig 31 3 Measure diagonals with use of 3 meter gauge using angle bars 4 Start the mower and hydraulic drive in particular 5 Use bolts S2 to adjust by locking bolts S1 each time perform these until th...

Page 35: ...ed by opening check plug B on the side of the gear If oil level is too low refill oil until it is visible in the check opening Oil level in gear approx 1 liter Fig 33 Points of check and oil replaceme...

Page 36: ...cutterbar is set horizontally on the ground To drain the oil from the gear use plug C found in lower section of the gear s body Tab 6 Amount of oil to be filled in cog gear Fig 34 Points of check and...

Page 37: ...KDC 300 ST WT KDC 340 ST WT 35 Lubrication points for conditioner Fig 37 Lubricating point for self setting bearing Fig 38 Lubricating point for self setting bearings Fig 39 Lubrication point of tigh...

Page 38: ...ine condition of all cogs Mower is not mowing even though drive is transmitted from tractor Torn roller inside gear Replace gear Torn or cut down hollow on cutterbar drive shaft Put new hollow Mower w...

Page 39: ...axis gear and the 3 point linkage frame should be drained and thoroughly clean any excess oil with cleaning agent take v belts and any elements made of plastic These should be delivered to a proper wa...

Page 40: ...ditioner roller discs bending cutterbar stone with diameter in excess of 140 mm is not able to pass through discs and the roller e running into any obstacle f fortuitous events or other occurrence for...

Page 41: ...y the entitled repair shops suggested by the dealer The dealer is obliged to inform the Purchaser on these NOTE The Manufacturer have right to introduce design modifications NOTE The SaMASZ company co...