SaMASZ KW 141, Operator'S Manual

Page 1: ...czny Instrukcja oryginalna J ZYK POLSKI IN396PL001 04 11 2019 WYDANIE 1 Serial no The original operator s manual ENGLISH IN347EN013 02 09 2019 EDITION NO 13 REAR EXTENSION ARMS MOWING HEADS KWT 550 E...

Page 2: ...E THE MACHINE WITH UNAUTHORIZED PERSONNEL PRESENT WITHIN 50 M OR LESS WARNING Keep this manual for future use Well proven design and quality materials ensure high durability and reliability of our pro...

Page 3: ...4 8 1 Residual risk assessment 30 4 9 Safety decals and their meaning 31 5 OPERATION 34 5 1 Mounting arm on tractor 34 5 1 1 Connecting the articulated telescopic shaft PTO 34 5 2 Preparing machine f...

Page 4: ...8 6 8 5 Restarting the machine after storing period 59 6 8 6 Dismounting machine from tractor 59 7 LUBRICATION 60 8 DEFECTS AND THEIR REPAIR 62 9 REPAIR AND WITHDRAWAL FROM USE 64 9 1 Repair 64 9 2 Di...

Page 5: ...a plate placement on extension arm KOLIBER Fig 3 Data plate placement on mowing head Data plate includes name and adress of the manufacturer model year CE marking means that the produce conforms versi...

Page 6: ...concentration as well as mowing road shoulders slopes counter slopes and ground at tractor s right side Moreover the mower can be used to trim hedges both in vertical and in horizontal position Extens...

Page 7: ...9x1 2 Minimal tractor power HP from 80 from 90 from 55 from 120 Drive and control in standard hydraulic electric hydraulic Weight lbs kg 2326 1055 2513 1140 2756 1250 1168 530 1279 580 3020 1370 Oil l...

Page 8: ...7 222 4 190 9 51 2 295 3 118 1 74 8 KWT 650 KW 140 263 8 212 6 185 0 59 1 287 4 118 1 74 8 KWT 650 KW 141 275 6 228 3 196 9 55 1 299 2 118 1 74 8 KWT 650 Lama 120 263 8 212 6 183 1 47 2 287 4 118 1 7...

Page 9: ...9 OPERATOR S MANUAL REAR EXTENSION ARMS KWT CAMEL KOLIBER KW LAMA Fig 4 Scheme of operating reach of extension arm with mowing head with marking type KWT 550 650 KWT 651 and CAMEL 900 G 45...

Page 10: ...10 KWT CAMEL KOLIBER KW LAMA REAR EXTENSION ARMS OPERATOR S MANUAL Fig 5 Scheme of operating reach of extension arm with mowing head with marking type KOLIBER 400...

Page 11: ...Extension arm Extension arm comprises basic assemblies shown in Fig 7 Fig 11 1 Lifting and lowering cylinder 2 Lifting and lowering cylinder 3 Long boom 4 Head cylinder 5 Mounting eye 6 Mowing head 7...

Page 12: ...CAMEL KOLIBER KW LAMA REAR EXTENSION ARMS OPERATOR S MANUAL Fig 7 Overview of KOLIBER extension arm Fig 8 Overview of CAMEL extension arm 1 3 11 10 9 5 6 8 4 2 17 1 3 15 11 10 9 12 13 4 5 6 7 14 8 2...

Page 13: ...MANUAL REAR EXTENSION ARMS KWT CAMEL KOLIBER KW LAMA 1 3 15 11 10 9 4 5 6 7 14 8 2 16 17 Fig 9 Overview of KWT 550 extension arm Fig 10 Overview of KWT 650 extension arm 1 3 15 11 10 9 12 13 4 5 6 7...

Page 14: ...2 Controlling operation of extension arms is performed from tractor s cabin with use of control panel 15 equipped with a cylinder control handle and a joystick 1 2 4 and 14 With use of corresponding...

Page 15: ...KOLIBER KW LAMA Fig 12 Machine s control panel with option a mechanical KWT 550 650 CAMEL 900 KOLIBER 400 450 b electrical KWT 550 E KWT 650 E KWT 651 E KOLIBER 400E 450 E c electrical proportional K...

Page 16: ...5 Operating assembly of extension arm is a mowing head 6 which comprises flail bar 20 with flail knives 21 for different purposes item 6 4 screwed with mounting bolts knife type depends of kind of sur...

Page 17: ...24 with v belt Ground following roller 22 has mowing height adjustment function Fig 16 Overview of mowing head LAMA 121 141 20 Flail bar 21 Flail knives 22 Ground following bar 23 Hydraulic pumps engi...

Page 18: ...e of cut material grass bushes straw corn stalks Machine is equipped with adjustable counter knife 25 Flail shaft is powered by hydro motor 23 and power is transferred through speed belt gear 24 Slide...

Page 19: ...standard to an extension arm enables the head to be swivelled every 15 in 4 positions 3 Swivel push in fitting enabling quick coupling releasing of the head to from the extension arm and allowing the...

Page 20: ...extension arm type mower s hydraulic engine s drive circuit there is suction oil filter 5 On gauge plate cylinder 8 there is sweep valve 7 mounted to protect the machine s extension arms from getting...

Page 21: ...ulic distributors 3 6 Oil tank 4 of adequate capacity In extension arm type mower s hydraulic engine s drive circuit there is suction oil filter 5 with capacity of 70 l min On gauge plate cylinder 8 t...

Page 22: ...EL KOLIBER 35 2 2 2 11 660 900 460 7G3N066CE007007MA Bondioli Pavesi Fig 22 PTO shaft lubrication Mounting directions NOTE PTO shaft lubrication frequency must be respected Points shown in Fig 22 shal...

Page 23: ...on in LAMA 121 HD Option KNIFE TYPE IV Application grass shoots stalks shrubs remnants after trimming hay Option in LAMA 121 HD Option KNIFE TYPE V Application grass stubbles branches shrubs Standard...

Page 24: ...r area of at least 164 ft 50m Keep particular caution when operating near roads and in stony areas Perform any maintenance and adjustment work only when the drive is disconnected and rotor has stopped...

Page 25: ...If not working or damaged have them replaced Before any maintenance assembly disassembly works and when parking position the machine on a solid ground and secure it against accidental movements When c...

Page 26: ...ansport position see chapter 5 2 Prior to putting the machine to transport position make sure that the tractor PTO is disconnected and all the rotating parts in complete standstill Always adjust your...

Page 27: ...horized personnel shall be permitted to remain within the danger area the machine on the vehicle trailer should be protected from shifting Fig 23 Manner of loading extension arms WARNING Securing both...

Page 28: ...ons found in bar manufacturer s manual placed on the bar PTO shafts recommended by the machine s manufacturer shall only be used In order to operate safely use only fully technically fit undamaged PTO...

Page 29: ...ote It is recommended that the hydraulic oil used should not exceed 10 oil purity class in accordance with NAS 1638 When using hydraulic hoses Avoid stretching the hoses when operating Do not allow hy...

Page 30: ...en its working condition is poor or its safety guards are damaged Never get your limbs close to machine s rotating parts During repair and maintenance works on the machine always comply with the descr...

Page 31: ...TION a all warning decals labels should be clean and legible b lost or damaged decals labels must be replaced c new decals labels may be ordered at the manufacturer N 01 N 03 N 04 N 05 Be extremely ca...

Page 32: ...ective glasses N 101 Use protective clothing N 102 Use head protection N 103 Use hearing protection N 104 Use protective shoes N 134 Cylinder operating speed adjustment valve N 106 N 117 N 167 Caution...

Page 33: ...or KWT et CAMEL N 171 For KWT E EP CAMEL EP KOLIBER E Fig 25 Placement of warning signs on extension arm with mowing head N 03 N 04 N 117 N 167 N 40 N 28 N 29 N 01 N 03 N 04 N 06 N 07 N 09 N 52 N 106...

Page 34: ...own Additionally it should be locked against accidental falling of lower links on the 3 point linkage WARNING Do not adjust the tractor s lower strands lifting lowering once the set is stabilized usi...

Page 35: ...d not damaged Damaged or missing parts must be replaced with genuine ones Make sure whether the PTO shaft is properly mounted Approaching the rotating parts is strictly forbidden as it may lead to ser...

Page 36: ...against hydraulics failure with special rupture valve Fig 30 A and additionally with oil flow regulator Fig 30 B For transport time cylinder rod should additionally be protected with channel lock More...

Page 37: ...32 Fig 32 Protecting outrigger from getting rotated WARNING Do not drive machine on public roads if its transport height is more than 4 m transport height should be lowered with tractor s links when t...

Page 38: ...e tractor s rear warning plates painted in skew white and red stripes and yellow flashing light open oil shut off valve engage front PTO drive inserting multiplier with pumps into the drive set the ma...

Page 39: ...is bent or and flails are missing As a remedy flails need to be replaced or and rotor balanced Operating equipment which excessively vibrates may lead to its damage and void warranty coverage 5 4 2 Op...

Page 40: ...collision with tractor or extension arm 5 4 3 Operating control panel Tilting with the machine s arms is performed with use of hydraulic cylinders controlled from control panel located in the tractor...

Page 41: ...cylinder c Joystick C controls the arms cylinder and d Lever D starting stopping hydraulic engine driving the cutterbar Lever D features function of sudden rear direction change locking Lock in posit...

Page 42: ...ed II Panel with electrical control semi proportional Electrical controlling set for extension arms KWT 550 E KWT 650 E KWT 651E KOLIBER 400E 450E and CAMEL 900 E comprises the following elements as p...

Page 43: ...f release the button and wait for 3 seconds in this period the buttons are inactive and then push button 6 In order to turn left hand gears off hold button 6 or 5 again until the diode above the butto...

Page 44: ...on manner of controlling arm 1 2 Joystick s motion to the left lowers the second extension arm Joystick s forward motion lowers the first arm Joystick s motion to the right lifts the second arm up Joy...

Page 45: ...on the first arm s unloading function which is signalled by lighting up of diode 9 Fig 43 Pushing the button again 3 Fig 46 switches the unloading function off 4 Head rotation control lever Moving th...

Page 46: ...head connect 2 cables for rotation control of the moving part of ejector directly to push in fittings of tractor s hydraulics Fig 47 Mounting flail head with use of multi purpose linkage In order to d...

Page 47: ...Rotary mountings item 2 Fig 20 hydraulic turntable item 3 Fig 19 can be rotated vertically In case of the first type the rotation is performed manually and the hydraulic turntable rotation is powered...

Page 48: ...AMA 120 140 and LAMA 121 141 head suspension can be fitted If fitting for LAMA 121 141 is used it is necessary to use suspension mounting Head suspension facilitates the operator s work as he doesn t...

Page 49: ...on adjustment Tab 8 Possible mowing heights Setting Flail head mowing height A mm KW 110 125 140 KW 111 126 141 LAMA 120 140 LAMA 101 P 121 HD 141 I 1 31 26 45 32 II 1 47 52 65 53 III 1 64 76 85 73 IV...

Page 50: ...examined periodically and in case of finding damages replaced with new ones Irrespective of the above hydraulic hoses should be replaced with new ones every 5 years taking their storing period into c...

Page 51: ...Above the indicator plug there are hydraulic hoses nozzles tank fills 4 The oil must conform with purity class 15 18 in conformity with ISO 4406 9 in conformity with standard NAS 1638 If the oil does...

Page 52: ...controlled daily No indicators control and no replacement of inserts may lead to damaging hydraulics parts what is not covered by warranty During control of indicators attention should be paid to con...

Page 53: ...osition as well as settings of the cutterbar control is specified in chapter 5 5 1 Control panel operation Sweep valve of distributor is set on 180 bar 6 5 6 Initial regulations Four hydraulic cylinde...

Page 54: ...mind that too big a deflection of the boom changes the mower s position to improper Then the tractor should be stopped immediately and lever B switched in up position extension arm turned left B Fig...

Page 55: ...ators by pushing buttons 1 2 3 on solenoid valves under hydraulic hoses to change sections 4 and 5 firstly apply 12V voltage on the solenoid valves and then adjust in the same manner as in the case of...

Page 56: ...ement and then switch them in the same way as before Fig 64 Hydraulic distributor EP description of distributor functions CAMEL 900 EP KWT 650 EP KWT 651 EP 1 turntable 2 arm extension 3 2nd extension...

Page 57: ...ogging such as terrain unevenness height and density of grass as well as other objects in the grass In order to avoid clogging mowing speed should be adjusted to the mentioned conditions In order to r...

Page 58: ...case of daily servicing Moreover condition of hydraulic hoses should be examined thoroughly If need be replace with new ones meeting technical requirements of the manufacturer examine technical condit...

Page 59: ...htened with correct torque Tab 9 Make sure that all guards are installed in place Lubricate the whole machine Examine condition of flail knives and if necessary replace them with new ones Tab 9 Torque...

Page 60: ...arings of gear operation with T43 Do not use any plant or animal based grease Prior to applying the grease clean out grease fittings as well as lubrication points prior to grease application The follo...

Page 61: ...REAR EXTENSION ARMS KWT CAMEL KOLIBER KW LAMA After 100 h of operation check oil level in multiplier if the level is too low refill with SAE 90 type oil or similar After 600 h of operation replace oil...

Page 62: ...heck PTO shaft and repair in service station Improperly matched work conditions to machine and driving speed Pump becomes inoperative or leak on 1 section divider Check pump operation with use of flow...

Page 63: ...in instruction manual Opposite knives have different weight Make sure there is no difference in knife weight Balance flail knife Mechanically damaged flail shaft Repair or replace the shaft Damaged b...

Page 64: ...installed perform a warm up start to make sure the repaired machine operates properly 9 2 Disassembly and withdrawal from use IMPORTANT When dismounting the machine pay particular attention to and ad...

Page 65: ...gold turquoise silver Color black brown red orange yellow green blue violet grey white pink gold turquoise silver 7 pin plug 4 pin connectors Control panel Joystick WZ Power plug SS stop lamp SP posit...

Page 66: ...ny niebieski fioletowy szary bia y r owy Skr t BK BN RD OG YE GN BU VT GY WH PK Wtyk 7 pinowy Z cz a 4 pin ow e Sterownik KWT EP CAMEL EP Pulpit Joystick WZ Power plug SS stop lamp SP position lamp KP...

Page 67: ...ction indicator EZ A B AC BC inductors F fuse SV1 oil level sensor SV2 oil temperature sensor W fan motor T thermostat Color black brown red orange yellow green blue violet grey white pink gold turquo...

Page 68: ...ne gas chambers and any other municipal obstacles c edges perpendicular to operating direction d ditches and perpendicular channels e concrete poles etc REMEMBER As the abovementioned obstacles are ha...

Page 69: ...es chambers or other occurrence for which the warrantor does not bear any responsibility c lack of required records in the warranty card or filling in the warranty card independently d use of the mach...

Page 70: ...A REAR EXTENSION ARMS OPERATOR S MANUAL 12 2 Warranty repairs record Repairs scope and spare parts replaced Date stamp and signature of repair shop Date stamp and signature of repair shop Date stamp a...

Page 71: ...71 OPERATOR S MANUAL REAR EXTENSION ARMS KWT CAMEL KOLIBER KW LAMA...

Page 72: ...72 KWT CAMEL KOLIBER KW LAMA REAR EXTENSION ARMS OPERATOR S MANUAL SaMASZ Sp z o o ul Trawiasta 1 16 060 Zab ud w Polska tel 48 85 664 70 31 fax 48 85 664 70 41 e mail samasz samasz pl www samasz pl...