SaMASZ P4-420, Operator'S Manual

Page 1: ...el 48 85 664 70 31 fax 48 85 664 70 41 e mail samasz samasz pl www samasz pl OPERATOR S MANUAL ROTARY TEDDER P4 420 4 rotors P4 471 4 rotors P4 531 4 rotors P6 651 6 rotors P6 771 6 rotors P8 790 8 ro...

Page 2: ...RBIDDEN WHEN ANY PERSON IS WITHIN THE DANGER AREA OF 170 NOTICE Keep this manual for future reference Well proven design with thousands of machines in regular use in many countries and quality materia...

Page 3: ...ing the tedder to the tractor 17 5 2 Preparing the tedder for transport 19 5 3 Preparing the tedder for transport on public roads 20 5 4 Mounting PTO shaft 21 5 5 Switching from transport to working p...

Page 4: ...and proper use of this tedder and should be read before anyone operates this tedder It should be kept near the tedder for future use If the tedder is used by another operator it should be in working c...

Page 5: ...t in 13 9 15 5 17 5 21 4 25 3 25 11 29 2 Transport width ft in 9 2 9 8 9 8 9 8 9 8 9 10 9 10 Transport height ft in 7 5 8 2 8 10 12 13 1 10 4 11 4 RPM 540 3 point linkage category I II II Tractor s po...

Page 6: ...nkage frame 2 Catch 3 Main drive unit 4 Left drive unit 5 Right drive unit 6 Raking arms 7 Spring tines 8 Safety guards 9 Locking pawl 10 Ground following mechanism 11 Plates with luminous and reflect...

Page 7: ...ve unit 4 5 Left drive units 6 7 Right drive units 8 Raking arms 9 Spring tines 10 Safety guards 11 Locking pawl 12 Ground following mechanism 13 Plates with luminous and reflecting elements 14 Chain...

Page 8: ...9 Right drive units 10 Raking arms 11 Spring tines 12 Safety guards 13 Locking pawl 14 Ground following mechanism 15 Plates with luminous and reflecting elements 16 Chain for operating position adjust...

Page 9: ...460 8G4N121CE007003 Fig 6 PTO shaft lubrication points 8G2N121CE007002 Fig 7 PTO shaft lubrication points 8G4N121CE007003 NOTE The frequency of lubrication of the articulated telescoping shaft should...

Page 10: ...me you use the machine The machine has been designed for use by one single operator When using servicing repairing moving or storing the machine the operator must wear safety footwear safety gloves pl...

Page 11: ...otating When operating the tedder the tractor should always be equipped with operator protection that is required by laws and regulations Never start the tedder when the tedder arms are off the ground...

Page 12: ...and tractor s 3 point linkage Use only genuine cotter pins to mount the tedder on a tractor 4 4 Transport The lifting handling and transporting operations can be very dangerous unless they are carrie...

Page 13: ...rained personnel Grab the tedder by any lifting devices only in places indicated by hook sign For tedder lifting use only lifting devices with hoisting capacity larger than tedder s weight shown in da...

Page 14: ...arts it should be used personal protective gloves 4 6 PTO shaft Before operating read bar manufacturer s manual placed on the bar Follow all safety precautions in that manual Use only PTO shafts recom...

Page 15: ...result in serious injury or death can occur during the performance of these operations Major source of risk follows performance of these operations operation of tedder by minors operation by individu...

Page 16: ...scribing residual risk the tedder complies with the state of the art in technology on the date it was manufactured WARNING Despite following the specified instructions and prohibitions residual risk i...

Page 17: ...al explaining the meanings of these labels All spare part used for repair of the tedder should have all safety labels provided by the manufacturer N 01 Be extremely careful when PTO shaft is rotating...

Page 18: ...6 N 62 N 67 N 68 N 117 Under pressure Consult technical manual for service procedures N 168 Do not touch the machine before the rotating parts have not come to a complete standstill N 183 Caution dang...

Page 19: ...all controls and functions Make sure all safety devices are in place and working Fix or replace if not working or damaged Replace protective cover if damaged 5 1 Attaching the tedder to the tractor WA...

Page 20: ...nect the machine s hydraulic hose to the tractor one section hydraulic connector In the case of P8 tedders connect pairs of hydraulic hoses Fig 10c H1 folding unfolding the machine and H2 folding unfo...

Page 21: ...nnector may cause damage to the machine or the tractor by means of hydraulic cylinder lift two outside rotors of the tedder until the locking pawls Z are latched Fig 11 WARNING Prior to folding tedder...

Page 22: ...roads may differ from state to state Check your location s requirements and comply To comply with safety precautions concerning transport on the public roads the tedder should be equipped with the fol...

Page 23: ...haft s end with friction clutch should be mounted on tedder s side The PTO shaft plastic guards have to be secured by fastening their small chains to immovable parts of tractor and tedder Prior to com...

Page 24: ...h friction clutch should be mounted on tedder s side 5 5 Switching from transport to working position WARNING Moving the tedder to and from operating position from the transport position should only t...

Page 25: ...rotors come into contact with the ground Fig 15b proceed as slowly as possible with pressure still applied to the actuators rotate the two outermost rotors of the tedder Fig 15c until their wheels co...

Page 26: ...t mechanism for mobile tedder arms Thanks to it arms can be folded with no need of leaving the tractor cabin It may however be limited by the slope on which the machine is being folded Presumably the...

Page 27: ...onents Fig 17 Fig 17 Danger of blockage of the actuator when unfolding the tedder on a slope 5 6 Switching 6 rotary tedder from transport position for loading to working position WARNING Moving the te...

Page 28: ...ition for transport to working position without having mounted the pin shall lead to damaging cylinder and cylinder lever which is therefore not covered by warranty 5 7 Preparing the tedder for work N...

Page 29: ...tedder in working position for two possible positions of the spreading angle of forage Fig 22 provides recommended and not recommended operating position Setting of drive wheel axis nearer the finger...

Page 30: ...dder using a rigid link 1 On very uneven meadows in order to promote the ground following it is possible to replace stiff connector 1 with linking chain 2 Fig 24 Stiff connector 1 must be used when te...

Page 31: ...vorable when operating on meadow s ends Thanks to that the swath is thrown from end parts of the meadow towards the middle Fig 25 Fig 25 Tedding to a the left or b to the right on meadow edges It is p...

Page 32: ...tractor forward and turn the wheels in the desired direction slacken the cable so that the lock can activate After the spreading at the edge of the field is complete Tighten the field edge system s ca...

Page 33: ...Fig 30b and c located at the outermost joints on the machine in the correct position When folding the side arms of the tedder using actuators the ratchet locks the folding system lever and the tedder...

Page 34: ...s stones branches piles of soil In order to avoid clogging and jams operating speed should be adjusted to the mentioned conditions WARNING Removing clogs and jams while the tedder is in operation can...

Page 35: ...nition off and take the key out secure the machine against moving by placing wedges at wheels support the machine with the support leg and protect with safety pin disconnect the machine s hydraulics f...

Page 36: ...enance and storing It is recommended for the operator to wear protective gloves when performing maintenance works At the end of the season the tedder should be cleaned washed and dried Carefully greas...

Page 37: ...in upper section of the gear The oil level can be checked by opening check plug A at the back of the intersecting gear If the oil level is too low refill the oil Gear oil SAE 80W 90 API GL 4 until it...

Page 38: ...36 Fig 37 Inspection points and oil change points in angular gearboxes on carousels 7 3 Joints The tedder construction includes many moving parts joints requiring periodic lubrication The Fig 38 show...

Page 39: ...condition of hydraulic unit of the tractor Damaged cylinder sealing Replace sealing or the whole cylinder Bent locking pawls Replace locking pawls Leaking cylinder Dirty oil in hydraulic unit of the t...

Page 40: ...cannot be repaired anymore it should be withdrawn from use For this purpose oil from intersecting axis gears should be drained and delivered to a proper waste treatment company Clean the tedder parts...

Page 41: ...ground g transport and accidental damage WARNING Tedder s components bent after coming across an obstacle or stones are done as paid repairs 6 The Purchaser bears the costs of technical evaluation wh...

Page 42: ...d by the dealer The dealer is obliged to indicate them The manufacturer reserves the right to introduce changes in construction Company SaMASZ is working constantly on development of all types and mod...