SaMASZ UNO 600, Operator'S Manual

Page 1: ...UNO 500 SLIM DUO 1200 S UNO 700 S L UNO 600 SLIM DUO 1400 S UNO 800 S L UNO 700 SLIM DUO 1600 S UNO 900 S L DUO 1800 UNO 1000 S L UNO HD 1000 DUO 2000 UNO HD 1200 DUO HD 2000 UNO 600 BASIC UNO HD 1400 DUO HD 2200 UNO 700 BASIC UNO 800 BASIC DUO HD 2400 DUO HD 2600 UNO 900 BASIC UNO 1000 BASIC DUO HD 2800 DUO HD 3000 DUO HD 3200 IN130EN002 2016 03 15 EDITION 2 Translation of the original operator s...

Page 2: ...e open guards or adjust sensors Under no condition do not get on or inside the machine when in operation NOTE Tedder wagon without previous familiarizing with its contents as well as by unauthorized personnel particularly by children is strictly forbidden NOTE KEEP THIS MANUAL FOR FUTURE REFERENCE ...

Page 3: ...12 7 2 POWER TAKE OFF 14 7 3 CONNECTING ELECTRIC WIRES 14 7 4 ASSEMBLING THE CANTILEVER CONTROLLING THE DISTRIBUTOR 14 8 ACTIONS TO PERFORM BEFORE FIRST USE 14 9 MACHINE S UTILIZATION 15 9 1 LOADING 15 9 2 ADVISABLE FODDER LOADING ORDER 15 9 3 MAXIMUM FODDER WAGON CAPACITY 15 9 4 MAINTENANCE 17 9 5 CLEANING 18 9 6 LUBRICATING 18 9 7 TENSIONING OF THE DISCHARGE CONVEYOR 19 9 8 DISTRIBUTOR S LINES R...

Page 4: ... preparing fodder and feeding cattle It is supposed to work in adequate conditions i e the field is cultivated properly and fodder s ingredients do not contain any extraneous matter Fodder wagon can be utilized maintained and repaired only by people who have read this manual and are aware of the machine s functions and any possible dangers connected with it The use of the wagon in any other way th...

Page 5: ...2 14 2 25 4 80 3600 9 UNO 900 S 9 2 33 2 25 4 85 3675 UNO 1000 S 10 2 50 2 25 4 90 3750 UNO 600 L 6 2 17 2 10 4 42 3450 7 UNO 700 L 7 2 17 2 25 4 45 3525 UNO 800 L 8 2 32 2 25 4 47 3600 9 UNO 900 L 9 2 51 2 25 4 50 3675 UNO 1000 L 10 2 68 2 25 4 54 3750 UNO 500 SLIM 5 2 15 1 80 4 05 2700 7 UNO 600 SLIM 6 2 40 1 80 4 08 2740 UNO 700 SLIM 7 2 65 1 80 4 10 2780 UNO 600 BASIC 6 2 35 2 10 4 33 2740 UNO...

Page 6: ...375 14 DUO 1600 16 2 69 2 25 6 95 5650 18 DUO 1800 18 2 87 2 25 7 00 5800 DUO 2000 20 3 05 2 25 7 07 6000 DUO 1200 S 12 2 20 2 15 6 23 5000 DUO 1400 S 14 2 42 2 15 6 29 5250 DUO 1600 S 16 2 64 2 15 6 35 5500 DUO HD 2000 20 2 71 2 55 7 00 6200 DUO HD 2200 22 2 85 2 55 7 10 6500 DUO HD 2400 24 3 01 2 55 7 20 6600 DUO HD 2600 26 3 21 2 55 7 30 6800 DUO HD 2800 28 3 36 2 55 7 40 7000 DUO HD 3000 30 3 ...

Page 7: ...HEIGHT R15 3 11 5 80 UNO UNO L UNO S Single axis 6 cm R14 5 30x11 5 aircraft R15 5 400 60 8 cm 23x5 FL 07 twin wheels 4 pcs 10 cm R14 5 30x11 5 aircraft UNO HD 6 cm R15 5 400 60 2 cm R19 5 435 50 DUO 12 14 m3 13 cm 425 40 B17 3 cm R15 3 11 5 80 Tandem assembly 18 cm R14 5 30 11 5 aircraft 13 cm R15 5 400 60 20 cm 425 40 B17 425 40 B17 DUO 16 20 m3 Single axis 10 cm R14 5 30x11 5 lotnicze Tandem as...

Page 8: ...achine immediately 8 In case of mechanical failure the driver should stop the tractor immediately pull the keys from the ignition and leave the vehicle to check for the cause of the failure and the extent of damage Damaged cover should be replaced 9 The driver has to be well rested and cannot be intoxicated or under the influence of drugs 10 The driver has to check beforehand for extraneous matter...

Page 9: ...ate precautionary measures which we encourage to apply in order to increase fodder wagon longevity and driver s safety It is advised for all the people involved in operating the machine to get to know safety instructions Before operating the machine for the first time check if all the labels are in place If they are not demand missing ones The labels have the following meaning 1 Read the manual Th...

Page 10: ... following parameters is required 45kW for Power take off at400rpm Maximum power for reduction gear 1 1 1 1 88 is 85 HP At least one simple hydraulic system power supply and return Minimal hydraulic system efficiency 35l min oilat 540rpm Electric installation at least 11V measured on the machine in all possible conditions Please note that power requirements are just a general guideline for your in...

Page 11: ...uid see the doctor immediately Before connecting hydraulic system make sure that the mixing rotor unloading cover and fodder feeder are not blocked Make sure that no one is near the machine while it is being turned on If there is air in hydraulic system it may cause the machine to move unexpectedly 5 2 SECURING THE MACHINE It is essential for the motor not to be overloaded This is why the power ta...

Page 12: ...ng chamber only when cutting ingredients of 10cm and longer such as hay or straw Cutting long materials into TMR is done separately before other ingredients are mixed together Extended counter blades hold longer ingredients which then spin around with the auger The blades on the auger can then easily cut them Do not extend the counter blade to mix short ingredients crops or when the ingredients ar...

Page 13: ... the blade is used to strengthen it The machine achieves high mixing standards thanks to the better use of volume and optimized flow of materials Thanks to the cone like shape silage bales land in deeper There they are being cut by larger amount of blades and are quickly shredded Optimized auger s shape supports mixing in two directions vertical and horizontal Thanks to the auger s cone like shape...

Page 14: ...uipped in double reduction gearbox High speed should be used during normal use of the machine However if the driver is inexperienced it is recommended to use slower gear ratios Tractor of 70HP power will be sufficient to handle the fodder wagon at high speeds While filling the container check if it stands on a remotely flat ground Having done all the previous instructions the power take off may no...

Page 15: ...UO S unit you need to make sure that the part of a drawbar with a sensor needs to be rotated again the label on the drawbar should always be visible from the top Fig 7 Fig 7 Recommended drawbar adjustment Rotating the drawbar without turning it over once again will result in weighing sensor indicating wrong component s weight data ...

Page 16: ...NG THE DISTRIBUTOR Additional cantilever controlling the distributor needs to be installed in tractor s cabin Make sure that the cords are not clamped or bent in a sharp degree as it would increase friction and would cause troubles controlling the switches Fig 9 Bracket for distributor control 8 ACTIONS TO PERFORM BEFORE FIRST USE Before you start using the machine please perform following actions...

Page 17: ...1 Machine should be turned on with tractor s rear window open and without ear protection 9 MACHINE S UTILIZATION In order to prevent drive s excessive wearing and overload it is recommended to prepare and distribute fodder in one cycle WARNING DO NOT LEAVE MACHINE FILLED FULLY OVERNIGHT 9 1 LOADING Chamber should never be filled in more than 80 Otherwise mixing capabilities may decrease Entire bal...

Page 18: ...L UNO BASIC UNO L UNO S Capacity m3 6 7 8 9 10 6 7 8 9 10 6 7 8 9 10 Maximum load t 3 0 3 25 3 5 3 75 4 0 3 0 3 25 3 5 3 75 4 0 3 0 3 25 3 5 3 75 4 0 Two auger fodder wagons MODEL DUO DUO S Capacity m3 12 14 16 18 20 12 14 16 Maximum load t 4 5 5 0 6 55 7 4 8 0 4 5 5 0 5 5 ...

Page 19: ...ide and inspect the auger After every 100h lubricate power take off s transmission points extend shaft halves lubricate the runner check tires pressure and tighten wheels screws Every year check hydraulic hoses for any damages or breaks if there is a need replace them Check the bearings in road wheels if there s a need regulate Fill wheel cover with grease check if the screws are tightened up Fodd...

Page 20: ...le sliding tubes They must be able to perform longitudinal moves even at high torques Failing to lubricate profile pipes will result in great increase of axial force which in turn may damage the power take off and other transmission shafts To make sure that the power take off is working properly check PTO s cross brace lubrication every 14 days In order to do so or to lubricate it unlock the guard...

Page 21: ... of arbor s bearings tightened from the side of the strip 1 2 3 4 and tighten it by 5mm If the belt is still too loose tighten it by 5mm again It is crucial to tighten the screws on the bearing ofarbor tightening discharge conveyor and check if the belt is working properly Discharge conveyor cannot be too tight because it may cause damage It is important that it is tightened equally from both side...

Page 22: ...am below Fig 14 Adjusting distributor links Distributor s line adjustments are made using wrench size 24 and wrench size 12 With wrench 24 unscrew the nut locked from the line 1 With wrench 12 adjust the sides left right till control lever turns perpendicular in 90o Fig 15 Fig 15 Adjusting distributor links After making adjustments to distributor s lines lock the nuts again It is important to peri...

Page 23: ...breakdowns or improper functioning caused by structural changes made 9 12 ELECTRONIC CONTROL Applies to mixer feeders equipped with optional electronic control Electronic control for mixer feeder OptiFEED is offered as optional equipment Regardless of the model and size each mixer feeder can have electronic control to facilitate and improve the machine control while preparing a uniform feed mix Co...

Page 24: ...operation Discharge window control OPEN Discharge window control CLOSE Hydraulic counter knife control in mixer feeders equipped with hydraulic counter knife Knife OUT Hydraulic counter knife control in mixer feeders equipped with hydraulic counter knife Knife IN Support leg control in mixer feeders equipped with hydraulic support leg Support leg FOLD Support leg control in mixer feeders equipped ...

Page 25: ...ume work mode Function key PLUS increase time span for belt operation either right or leftwards Function key MINUS decrease time span for belt operation either right or leftwards If electronic control panel failure occurs the mixer feeder can be operated in emergency work mode until the defect is removed Fig 17 shows emergency work mode set Therefore set the lever vertically The other two levers e...

Page 26: ...ing and or improper loading with dense fodder materials straw silage may damage the transmission Other foreign particles are similarly dangerous WARNING REPAIRS EXTENT SHOULD ONLY BE LIMITED TO CUTTING THE DOWEL COVERING THE PTO THE DOWEL SHOULD BE EXCHANGED WITH A DOWEL OF THE SAME CLASS WARNING DULL AUGER S BLADES MAY BE A CAUSE OF THE DOWEL BEING CUT In case of failure of technical difficulties...

Page 27: ...doned All transmission and engine oils should be emptied and put in adequate points Dismantle the unit and separate reusable parts i e tires hydraulic hoses valves etc Give reusable parts to adequate offices Metal parts should be transported to a scrapyard 13 WARRANTY CARD FODDER WAGON OPTIFEED The product quality has been checked and meets the required standards and regulations and is permitted f...

Page 28: ...non genuine spare parts and working materials such as oils etc have been used 5 The warranty is provided by the dealer NOTE PLEASE ASK YOUR DEALER TO COMPLETE AND RETURN THE WARRANTY CARD WITH DATE AND PLACE OF PURCHASE AND DEALER S STAMP AND SIGNATURE OTHERWISE YOU MAY LOSE YOUR WARRANTY RIGHTS NOTE TO BE DEEMED JUSTIFIED UNDER THE CONDITIONS OF THE WARRANTY THE CLAIM SHOULD BE SUBMITTED WITH ADD...