SaMASZ Z2-780, Operator'S Manual

Page 1: ...d 1984 NIP PL 966 159 29 76 tel 48 85 664 70 31 fax 48 85 664 70 41 e mail samasz samasz pl www samasz pl OPERATOR S MANUAL TWIN ROTOR ROTARY RAKE Z2 780 Z2 840 IN305USA007 04 11 2019 EDITION No 7 Tra...

Page 2: ...fting the rake before the working units have come to a complete standstill is forbidden WARNING Do not operate the rake when any person remains in the danger area of 50m 170 NOTE Any repairs of the ra...

Page 3: ...ort on public roads 17 5 4 Mounting PTO shaft 18 5 3 1 Shortening PTO shaft 18 5 4 Moving from transport to working position 19 5 5 Preparing the rake for work 20 5 5 1 Raking height adjustment 22 5 5...

Page 4: ...ept near the rake for future use If the rake is used by another operator it should be in working condition and include this operator s manual and all other basic equipment Operator s manual is attache...

Page 5: ...Transport width 2 90 m 9 6 2 99 m 9 10 Transport length 5 50 m 18 6 10 m 20 Transport height with folded work assemblies and removed outermost arms 3 40 m 11 2 3 75 m 5 3 Height of rake with folded wo...

Page 6: ...h tines 6 attached On the arms there are safety guards 7 During transport outside arms are taken off and placed inside the holders 9 put the tine protections 8 Adjustment levers 10 are used to regulat...

Page 7: ...nd followed by every person who operates or maintains the machine Failure to follow these safety precautions could result in serious injury or death to the operator maintenance person or bystanders an...

Page 8: ...ng to transport position remove the entire PTO shaft or at least one end of the shaft from the tractor s PTO so it cannot turn When attaching the rake to a tractor the operator should wear protective...

Page 9: ...erate with missing or damaged guards Pressure in the machine s wheels should be check regularly and held constant Repair works at wheels should be carried out by personnel who are trained and competen...

Page 10: ...ting operations can be very dangerous unless they are carried out with the utmost caution Have all persons not involved in the actual work move away from the area and limit the zone where the operatio...

Page 11: ...ly lifting devices with hoisting capacity larger than rake s weight shown in data plate This also applies to ropes and chains used for lifting Do not lift if transport belts belt suspensions ropes are...

Page 12: ...size of the guard Before operation check if guards in any position are not damaged or locked The shaft should be disconnected from the machine if steering angle is too much Before any operation make...

Page 13: ...operation maintenance and adjustment always wear protective gloves shoes and clothes without loose parts belts and so on Always comply with safety labels placed on the rake 4 8 2 Danger of cutting in...

Page 14: ...erating allow no persons within the rake operation range adjust maintain and lubricate the machine with the engine off only skilled persons should perform repairs of the machine children and strangers...

Page 15: ...on is within the danger area of 50 m 170 ft N 08 Rake should be stored in a standstill position unfolded rotors and main frame rest on secured support stand N 11 Lubrication point N 23 Watch out Power...

Page 16: ...168 Do not touch the machine before the rotating parts have not come to a complete standstill N 183 Caution danger of leg drawing N 81 For Z2 780 N 182 For Z2 840 N 15 N 82 N 162 N 200 N 124 N 196 Rec...

Page 17: ...ead manual especially safety precautions in section 4 Make sure you are familiar with all controls and functions Make sure all safety devices are in place and working Fix or replace if not working or...

Page 18: ...s Z2 780 one connector for lifting of work assemblies Z2 780 H and Z2 840 one connector for lifting of work assemblies and a pair of two side operation connectors for control of raking width Connect t...

Page 19: ...ective barriers on the rake may damage the glass 5 2 1 Preparing the rake for transport on public roads WARNING Legal requirements for transport on public roads may differ from state to state Check yo...

Page 20: ...sport and service time the shaft should be disconnected from the tractor s PTO shaft CAUTION Use machines with correspondingly designed telescopic articulated drive shafts For any service and repair w...

Page 21: ...roperly measured shaft length LM LZ 80 mm 3 15 5 4 Moving from transport to working position WARNING Moving the rake to and from operating position from the transport position should only take place o...

Page 22: ...ch are provided with the machine instead of factory bolts as given below untighten bolts from four outer arms on the rakes in each of transmission gears Fig 12 support rake arm in order to avoid damag...

Page 23: ...the ground as this may cause damages to the machine such as bending the raking arms breaking the linkage or the gear faster wearing of raking tines damaging the turf and causing contamination to the c...

Page 24: ...ing the driving trolley s wheel arms in a different way In rotary rake Z2 780 unscrew the nut 1 and remove washer 2 pull out front arm 3 and rotate it by 180 rotate left 4 and right arm 5 by 180 and s...

Page 25: ...means of wheel trolley in Z2 840 rotary rake Fig 21 Trolley s height with a normal regulation b increased height 5 5 2 Working width adjustment mechanism a Manual extension Z2 780 standard Fig 22 Wor...

Page 26: ...ual adjustment of rake s working width arms lifted hydraulic cylinders extension is possible during transport and when taking turns over swaths Fig 26 5 6 Operation Rotary rake is intended to rake for...

Page 27: ...ound following range Z2 780 Z2 840 15 25 5 8 5 8 5 6 5 7 Taking turns over swaths During lifting of the arms the lock P is automatically blocked when taking turns over swaths Fig 26 and Fig 27 In orde...

Page 28: ...using sharp tool After clearing the machine check if nothing has been damaged To remove any clogging it is obligatory to disconnect the drive and the motor take out the ignition key When eliminating a...

Page 29: ...acing connecting rods In case of connecting rod damage a simple replacement is possible by removing the damaged part Replace as follows Secure raking arm with support Fig 13 Remove expansion pins K fr...

Page 30: ...wheel clean nuts and pins and check their technical condition install the wheel on hub tighten nuts to have the as close to the hub as possible lower the machine and tighten nuts using recommended tor...

Page 31: ...andstill position unfolded tine arms together with rotors drive chassis set on the ground like in position to work main frame rest on secured support stand it is recommended to store the set on a pave...

Page 32: ...osal of the used product must be made according to official regulations Improper disposal of the used oil poses danger to the environment 8 2 Gearbox Before daily work check the oil level and if neede...

Page 33: ...s and trolley Fig 34 with grease T43 or other lubricant designed for lubricating rolling and sliding bearings which are exposed to operating in temperatures between 30 C and 130 C Fig 34 Lubrication p...

Page 34: ...d guards check whether screws and nuts are tightened once all the guards are installed perform a warm up start in order to make sure the repaired machine operates properly 9 2 Demontage and withdrawal...

Page 35: ...swath Raking tines immersed too deep Set bigger distance between raking arms and the ground Twisted raking tines Replace with new ones Oil leak in gear Not tight assembly Examine tightness and check o...

Page 36: ...14 days after it is completed by the manufacturer 5 The following parts and situations are not covered by warranty a wearing parts rotors intersecting axis gears and parts inside the gearboxes bushin...

Page 37: ...r can break the service agreement with immediate effect when the user does not pay the invoice according to that agreement in a timely manner and the delay in payment is longer than 30 days from matur...

Page 38: ...tor rotary rake Z2 780 Z2 840 36 12 2 Warranty repairs record Repairs description and changed spare parts Date stamp and signature of repair shop Date stamp and signature of repair shop Date stamp and...

Page 39: ...Operator s manual Twin rotor rotary rake Z2 780 Z2 840 37 Attachment 1 ELECTRIC AND HYDRAULIC SCHEMES 1 Electric schemes of the lighting...

Page 40: ...Operator s manual Twin rotor rotary rake Z2 780 Z2 840 38 2 Hydraulic schemes Pojedyncze unoszenie...

Page 41: ...Operator s manual Twin rotor rotary rake Z2 780 Z2 840 39 Blokada rozsuwu...

Page 42: ...Operator s manual Twin rotor rotary rake Z2 780 Z2 840 40 Blokada Pojedyncze podnoszenie Pojedyncze podnoszenie...

Page 43: ...axis load on unloaded tractor MP kg Total weight of machine mounted on front 3 point linkage or weight of front ballast MT kg Total weight of machine mounted on rear 3 point linkage or weight of rear...

Page 44: ...tractor s rear axis TT rzecz Tyre load capacity apply double the load indicated by the tyres manufacturer Enter the above calculation data and technical data provided by the manufacturer in the below...