SAMCHULLY IC, Instruction Manual

Page 1: ...k Instruction Manual IC IMPORTANT Please read and understand DANGER WARNING items in this maunal before operating the chuck Please keep this manual by your side for answers to any questions you may ha...

Page 2: ......

Page 3: ...asizes important information Warning symbol Warning term DANGER WARNING CAUTION IMPORTANT Indicates an imminently hazardous situation which if not avoided will result in death or serious injury These...

Page 4: ...4 Manual Chuck 1 7 2 12 2 1 12 2 2 12 3 13 4 14 5 15 6 16 7 17 8 18...

Page 5: ...e of contents 1 Operation for safety 7 2 Summary 12 2 1 Model coding 12 2 2 Construction and operation 12 3 Mounting 13 4 Precautions 14 5 Maintenance and inspection 15 6 Troubleshooting 16 7 Specific...

Page 6: ...6 Manual Chuck 1 7 2 12 2 1 12 2 2 12 3 13 4 14 5 15 6 16 7 17 8 18...

Page 7: ...ty for any damage or ac cidents caused through things that is not specified in this manual 1 Operation for safety 1 1 DANGER DANGER DANGER Power switch off before setting inspecting lubricating or cha...

Page 8: ...kpiece may be thrown from chuck Excessive torque may damage internal components If incorrect torque specifications are used workpiece may be thrown from the chuck Danger by discharge of chuck or workp...

Page 9: ...eady rest Danger by discharge of workpiece if it is too long Workpiece Tailstock Center Never attempt to operate a machine while under the influence of alcohol or drugs Gloves and ties should not be w...

Page 10: ...ipping area Never hammer chuck jaws or gripped workpiece Remove handle after gripping the workpiece within specified torque Danger by dropping Danger by discharge of chuck or workpiece in case of dama...

Page 11: ...ION CAUTION 6 1 20 000 Do not clamp an oversized workpiece Take apart and clean the chuck every six months or after clamping 20 000 times which ever comes first 6 20 000 Jaws may be thrown from the ch...

Page 12: ...t handle is used to turn the screwbar which engages square threads to move jaws independently IC Independent chuck IC 08 Chuck nominal dia inch 2 2 Summary 2 2 1 Model coding 2 1 2 2 Construction and...

Page 13: ...ter 3 Make the A dimensions 0 5 to 1mm deeper than F Double check the chuck mounting surface and the center of its outer diameter 4 After mounting the chuck check if jaw movement is smooth In case the...

Page 14: ...chuck diameter Regularly remove swarf from the screwbar and chuck body Use the t slots to balance irregular work pieces Do not use a cracked jaw or screwbar Using a pipe cheater bar breaker bar to ad...

Page 15: ...ing 6 1 20 000 2 1 6 1 20 000 2 1 CAUTION CAUTION CAUTION Section to be lubricated Using grease Lubrication cycle 1 Front of chuck body 1nipple 1 EP Moly Kote EP Grease DOW CORNING CO LTD Moly Kote EP...

Page 16: ...nd clean Moving parts are rusted Remove the rust Adaptor and chuck have mis matched angles Modify the adaptor Workpiece slippage Cutting force is too high Calculate and compare the expected cutting fo...

Page 17: ...l mm IC 08 1000 75 185 1600 14 8 0 3 IC 10 1400 95 220 1600 21 0 6 IC 12 1600 125 265 1400 29 5 1 4 IC 14 1700 155 310 1400 40 2 9 IC 16 2000 190 360 1200 56 5 4 5 IC 18 2000 220 405 1200 70 7 IC 20 2...

Page 18: ...2800 460 450 800 170 51 41 5 3 IC 2423 345Nm 35 2Kgf m 28 5 2904 550 550 800 350 61 74 6 3 IC 2427 390Nm 30 3056 550 550 800 340 61 74 6 3 IC 2432 390Nm 30 3056 550 550 800 330 61 74 6 3 IC 3232 392N...

Page 19: ...tion Manual 8 Parts list 8 8 IC No Name Q ty 1 Body 1 2 One piece jaw 4 3 Screw bar 4 4 Stopper 4 5 Hex Socket head bolt 4 No Name Q ty 6 Hex Socket head bolt 7 Snap ring 8 Handle 1 9 Hex Socket screw...

Page 20: ...20 Manual Chuck 6 4 5 1 2 3 8 Parts list 8 8 IC No Name Q ty 1 Body 1 2 One piece jaw 4 3 Hex Socket head bolt 4 No Name Q ty 8 Handle 1 9 Hex Socket screw key 1 10 Eyebolt 1 Parts list...

Page 21: ...5 1 2 1544 3122 IC 12 405 820 99 A S TEL 032 822 4811 FAX 032 822 4377...

Page 22: ...ice If quality problem occurs naturally under warranty We will provide free service as stated term of warranty 1 Out of warranty period 2 Under warranty period Malfunctions caused by careless usage Ma...

Page 23: ...5 1 2 IC 12 405 820 99 Namdong daero Namdong gu Incheon Korea TEL 82 32 899 8965 FAX 82 32 721 7607...

Page 24: ...ea P ro d u c tio n m o n ito re d T yp e te st e d P ro d u kt io n u b er w ac h t B au ar t g ep ru ft s ISO 9001 2008 Samchully Machinery 405 820 99 TEL 82 32 822 4811 FAX 82 32 822 4377 405 820 9...