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20

Special Chuck

Special Ch

uck

유지보수

/ Maintenance and inspection

04.

 / 维护保养

WARNING

WARNING

경 고

WARNING

警 告

윤활부분 / 

Section to be lubricated

 / 

潤滑部分

윤활주기 / L

ubrication cycle

 / 

潤滑次数

척바디 외경, 마스터죠에 있는 그리스 니플에 그리스 건을 사용
하여 급유하여 주십시오

Use a grease gun to refuel the grease nipple in the Master jaw.

用油枪给主下巴上的油乳头加油。

매일 육안 검사 및 오염이 심한 경우 완전 세척합니다.
주 1회를 기본으로 하며, 고속 운전, 다량의 절삭유 사용 등에 의
한 절삭조건에 따라서 윤활이 필요할 시에는 언제든지 급유하여 
주십시오. 6개월 주기로 완전 분해하여 세척합니다.

Once a week. However, when the machine is operated at 

high speed rotation or a large amount of water soluble 

cutting oil is used, more of lubrication is needed according 

to service conditions.

以每周一次为基本单位,高速运行、使用大量切削油等根据切

削条件而需要润滑时,请随时注油。

4-1  윤활

4-2 분해 및 청소

척이 적절히 급유가 되었어도 작은 칩과 스케
일이 척 내부로 들어가 죠 및 가이드와 플런져
에 쌓여 척의 본래 기능을 방해할 수 있습니다.

작업을 끝낼 시에는 척의 몸체와 습동면 등을 
에어건 등으로 반드시 청소하여 주십시오.

방청효과의 수용성 절삭유를 사용하지 않으면 
척 내부에 끈적거림이 발생하여 파악력이 저하
되는 경우가 있으니 주의하여 주십시오.

척은 적어도 1200시간 또는 10만회 작동시
(주물 등의 절삭에는 500시간) 분해 및 청소
를 해주십시오.

부품의 마모나 균열 등이 발생한 부품은 교환
하여 주십시오.

점검 후에는 충분히 급유를 하고 조립하여 주
십시오.

4-1 Lubrication

4-2 Disassemble & Clean

Although the chuck is lubricated on 

a regular basis, It’s possible for slight 

chips and Scale that interfere in inner 

chuck to disturb regular function of 

the chuck.

After machining, clean the chuck 

body and slide way with air gun.

Use rust prevention coolant oil so that 

rust does not reduce gripping force.

Disassemble and clean the chuck 

at least once per 6 months or every 

100,000 th used (once every two 

months for the casting).

If parts are worn or cracked, Replace 

it if required.

After inspection, Lubricate the chuck.

4-1 润滑

4-2 拆卸及清扫

即便卡盘供油适宜,但也有可能因小

切屑和碎屑进入卡盘内部而堆积在

卡爪、导向装置和柱塞上,妨碍卡盘

原本的功能。

作业结束时,请务必用气枪等清扫卡

盘的主体和滑动表面等。

请使用防锈效果的水溶性切削油,否

则卡盘内部将发生黏腻,导致夹持力

降低,请注意。

卡盘至少在运行1200小时或10万次

时 (铸件等切削时500小时) 进行一

次拆卸及清扫。

出现磨损或皲裂的配件请及时更换。

检查后请充分注油并进行组装。

척을  장시간  최상의  상태에서  사용하기  위해
서는  윤활유  공급이  중요합니다.  윤활불량은 
저유압에서  작동불량,  파악력의  부족,  파악정
도 저하, 이상마모, 늘어 붙음 등의 원인이 됩
니다. 또 파악력의 저하는 공작물의 비산 위험
이 있습니다. 따라서 윤활 급유는 확실하게 행
하여 주십시오.

To maintain the chuck for a long period 

of time, it is necessary to 

lubricate the chuck on a regular 

basis. Inadequate lubrication causes 

malfunction at low hydraulic pressure, 

reduces gripping force and affects 

gripping accuracy, and causes wear 

and seizure. Consequently, securely 

lubricate the chuck.

为确保长时间以最佳状态使用卡盘,供

应润滑油非常重要。润滑不良时,可能

会因低油压而导致运行不良、夹持力不

足、夹持程度低下、异常磨损、粘贴等。

此外,夹持力低下可能会导致工件飞

散。因此,请务必及时注入润滑油。

Summary of Contents for PHD

Page 1: ...Special Chuck PHD PHDN Instruction Manual...

Page 2: ...ead and understand DAN GER WARNING items in this mau nal before operating the chuck Please keep this manual by your side for answers to any questions you may have and to check IMPORTANT Model Number P...

Page 3: ...ndicates an imminently hazardous situation which if not avoided will re sult in death or serious injury These warning messages include the pre ventive actions that are indispensa ble to avoiding dange...

Page 4: ...4 Special Chuck Special Chuck 01 02 04 03 06 05 07 7 11 12 3 1 12 3 2 14 3 3 15 3 4 16 3 5 17 3 6 18 3 7 18 3 8 19 20 4 1 20 4 2 20 21 22 26...

Page 5: ...3 1 Drawbar setting 12 3 2 Installation of blank chuck 14 3 3 Stroke check after installation 15 3 4 Run out check 16 3 5 Bolt Tightening Steps 17 3 6 Examination 18 3 7 Balance 19 3 8 Jaw Locator Ass...

Page 6: ...6 Special Chuck Special Chuck 6 11 12 3 1 12 3 2 14 3 3 15 3 4 16 3 5 17 3 6 18 3 7 18 3 8 19 20 4 1 20 4 2 20 21 22 26 01 02 04 03 06 05 07...

Page 7: ...spindle rotation Never start the machine with door open Danger by catching operator in a machine After spindle should be stopped please open the door and change it Danger by discharge of chuck or wor...

Page 8: ...he cylinder In cases of power failure Samchully Cylinders are fitted with check valves and pressure release valves When power is restored the solenoid valve resumes its normal function Do not forget t...

Page 9: ...workpiece if it is too long Danger by discharge of chuck or workpiece in case of damaging of chuck Secure clamp bolts with specified torque Page16 Page16 Page16 Danger by discharge of chuck or workpie...

Page 10: ...udgement Gloves and ties should not be worn when operating a machine Danger by catching in a machine NO NO Alcohol Drugs Never hammer chuck jaws or gripped workpiece When lifting chuck use eyebolt or...

Page 11: ...11 Instruction Manual Instruction Manual Summary 02 PHD Outside pull down Chuck PHDN Outside pull down Chuck General drawing General drawing...

Page 12: ...ifications 3 1 1 G 2 j b 3 Fig 2 M CSpindle DrawBar M CSpindle DrawBar M CSpindle DrawBar RotaryCylinder Max Forward j b G V D M CSpindle DrawBar M CSpindle DrawBar RotaryCylinder Max Forward j b G V...

Page 13: ...on Manual Fig 3 M C S p i n d l e D r a w B a r M C S p i n d l e D r a w B a r M C S p i n d l e D r a w B a r j b G V D M CSpindle DrawBar D 4 V 4 Checkthethicknessoftheadapter V 4 V 5 Run out 5 Che...

Page 14: ...aryCylinder Max Forward M CSpindle DrawBar j b V M i n i m u m j b V M a x i m u m j b V MountingBolt Fig 4 Becarefulwhenoperatinghydraulic or pneumatic circuits during chuck installation Failure to o...

Page 15: ...okecheckafterinstallation Afterinstallingtheblankchuck chuck the stroke S by measuring the depth of the drawbolt into the separated cover of the chuck body 3 3 Blank S Fig 5 Chuck size PHD PHDN 200 PH...

Page 16: ...outcheck Use the dial gauge to check the outer diameter cross section and the degree of cross section of the locator 3 4 Chuck size PHD PHDN 200 250 300 PHD PHDN 380 T I R 0 01 0 015 T I R 0 01 0 015...

Page 17: ...are too large may cause work to deviate or damage to the chuck and cause fatal injury to the operator Bolt size Tightening Torque Bolt size Tightening Torque M4 3 9N m 0 4kgf m M12 106 9N m 10 9kgf m...

Page 18: ...installing using eye bolts re move the eye bolts after instal lation is complete If the chuck is rotated while the eyebolt is assembled it may cause injury to the body or clothes 3 7Balance If the ch...

Page 19: ...A max 71 5 86 7 105 133 5 A min 67 5 81 4 99 127 5 B 22 25 27 31 75 38 1 C M12 M16 M16 M20 Chuck size PHD PHDN 200 PHD PHDN 250 PHD PHDN 300 PHD PHDN 300 A 70 87 108 130 B 24 30 40 54 C M8 M10 M10 M1...

Page 20: ...andScalethatinterfereininner chuck to disturb regular function of thechuck After machining clean the chuck bodyandslidewaywithairgun Userustpreventioncoolantoilsothat rustdoesnotreducegrippingforce Di...

Page 21: ...the drawbar and retighten Workpiece slippage Clamping force is insufficient Confirm whether the hydraulic pressure is sufficient Topjawdia doesnotmatchworkpiecedia Top Check the status of top jaw and...

Page 22: ...H L Z PHD 200 PHD 250 PHD 300 PHD 380 kgf kgf Max Clamping force 8100 11000 13500 16500 kgf kgf Max Drawbar Pull 3000 4000 5000 6000 mm mm Jaw Stroke Dia 8 5 10 5 12 12 mm mm Plunger Stroke 24 30 34 3...

Page 23: ...7 170 220 220 300 E 5 5 5 5 F 133 4 171 4 171 4 235 G 40 40 50 50 H M12 M16 M16 M20 I max 71 5 86 7 105 133 5 I min 67 3 81 4 99 127 5 J 106 5 117 2 125 137 K 1 1 1 1 L max 34 34 39 50 L min 10 4 5 16...

Page 24: ...10 PHDN 200 PHDN 250 PHDN 300 PHDN 380 kgf kgf Max Clamping force 8100 11000 13500 16500 kgf kgf Max Drawbar Pull 3000 4000 5000 6000 mm mm Jaw Stroke Dia 8 5 10 5 12 12 mm mm Plunger Stroke 24 30 34...

Page 25: ...h7 170 220 220 300 E 5 5 5 5 F 133 4 171 4 171 4 235 G 40 40 50 50 H M12 M16 M16 M20 I max 71 5 86 4 105 133 5 I min 67 3 81 1 99 127 5 J 106 5 117 2 125 137 K 1 1 1 1 L max 34 34 39 50 L min 10 4 5...

Page 26: ...BE 1 EA 8 DRAW NUT 1 EA 9 DRAW BOLT 1 EA 10 SAFETY PIN 3 EA 11 KEY PIN 3 EA 12 DUST PROOFER 3 EA 13 PLUG 3 EA 14 COVER PLUG 1 EA 15 BUSH 3 EA No Description Quantity PHD 1 WRENCH BOLT 3 EA 2 WRENCH BO...

Page 27: ...A 6 LOCATOR 3 EA 7 DRAW TUBE 1 EA 8 DRAW NUT 1 EA 9 DRAW BOLT 1 EA 10 SAFETY PIN 3 EA 11 KEY PIN 3 EA 12 DUST PROOFER 3 EA 13 PLUG 3 EA 14 COVER PLUG 1 EA No Description Quantity PHDN 1 WRENCH BOLT 3...

Page 28: ...28 Special Chuck Special Chuck 5 1 2 99 A S TEL 032 822 4811 FAX 032 822 4377 1544 3122 PHD PHDN 12...

Page 29: ...ttochange withoutnotice If quality problem occurs naturally under warranty We will provide free service as stated term of warranty 1 Out of warranty period 2 Under warranty period Malfunctions caused...

Page 30: ...30 Special Chuck Special Chuck 5 1 2 PHD PHDN 12 99 Namdong daero Namdong gu Incheon Korea TEL 82 32 899 8965 FAX 82 32 721 7607...

Page 31: ......

Page 32: ...Manual PHD PHDN Samchully Machinery 21697 99 TEL 82 32 822 4811 FAX 82 32 822 4377 21697 99 Namdong daero Namdong gu Incheon Korea TEL 82 32 899 8965 FAX 82 32 721 7607 Samchully Workholding 20472 Cr...

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