SAMCHULLY PHD, Instruction Manual

Page 1: ...Special Chuck PHD PHDN Instruction Manual...

Page 2: ...ead and understand DAN GER WARNING items in this mau nal before operating the chuck Please keep this manual by your side for answers to any questions you may have and to check IMPORTANT Model Number P...

Page 3: ...ndicates an imminently hazardous situation which if not avoided will re sult in death or serious injury These warning messages include the pre ventive actions that are indispensa ble to avoiding dange...

Page 4: ...4 Special Chuck Special Chuck 01 02 04 03 06 05 07 7 11 12 3 1 12 3 2 14 3 3 15 3 4 16 3 5 17 3 6 18 3 7 18 3 8 19 20 4 1 20 4 2 20 21 22 26...

Page 5: ...3 1 Drawbar setting 12 3 2 Installation of blank chuck 14 3 3 Stroke check after installation 15 3 4 Run out check 16 3 5 Bolt Tightening Steps 17 3 6 Examination 18 3 7 Balance 19 3 8 Jaw Locator Ass...

Page 6: ...6 Special Chuck Special Chuck 6 11 12 3 1 12 3 2 14 3 3 15 3 4 16 3 5 17 3 6 18 3 7 18 3 8 19 20 4 1 20 4 2 20 21 22 26 01 02 04 03 06 05 07...

Page 7: ...spindle rotation Never start the machine with door open Danger by catching operator in a machine After spindle should be stopped please open the door and change it Danger by discharge of chuck or wor...

Page 8: ...he cylinder In cases of power failure Samchully Cylinders are fitted with check valves and pressure release valves When power is restored the solenoid valve resumes its normal function Do not forget t...

Page 9: ...workpiece if it is too long Danger by discharge of chuck or workpiece in case of damaging of chuck Secure clamp bolts with specified torque Page16 Page16 Page16 Danger by discharge of chuck or workpie...

Page 10: ...udgement Gloves and ties should not be worn when operating a machine Danger by catching in a machine NO NO Alcohol Drugs Never hammer chuck jaws or gripped workpiece When lifting chuck use eyebolt or...

Page 11: ...11 Instruction Manual Instruction Manual Summary 02 PHD Outside pull down Chuck PHDN Outside pull down Chuck General drawing General drawing...

Page 12: ...ifications 3 1 1 G 2 j b 3 Fig 2 M CSpindle DrawBar M CSpindle DrawBar M CSpindle DrawBar RotaryCylinder Max Forward j b G V D M CSpindle DrawBar M CSpindle DrawBar RotaryCylinder Max Forward j b G V...

Page 13: ...on Manual Fig 3 M C S p i n d l e D r a w B a r M C S p i n d l e D r a w B a r M C S p i n d l e D r a w B a r j b G V D M CSpindle DrawBar D 4 V 4 Checkthethicknessoftheadapter V 4 V 5 Run out 5 Che...

Page 14: ...aryCylinder Max Forward M CSpindle DrawBar j b V M i n i m u m j b V M a x i m u m j b V MountingBolt Fig 4 Becarefulwhenoperatinghydraulic or pneumatic circuits during chuck installation Failure to o...

Page 15: ...okecheckafterinstallation Afterinstallingtheblankchuck chuck the stroke S by measuring the depth of the drawbolt into the separated cover of the chuck body 3 3 Blank S Fig 5 Chuck size PHD PHDN 200 PH...

Page 16: ...outcheck Use the dial gauge to check the outer diameter cross section and the degree of cross section of the locator 3 4 Chuck size PHD PHDN 200 250 300 PHD PHDN 380 T I R 0 01 0 015 T I R 0 01 0 015...

Page 17: ...are too large may cause work to deviate or damage to the chuck and cause fatal injury to the operator Bolt size Tightening Torque Bolt size Tightening Torque M4 3 9N m 0 4kgf m M12 106 9N m 10 9kgf m...

Page 18: ...installing using eye bolts re move the eye bolts after instal lation is complete If the chuck is rotated while the eyebolt is assembled it may cause injury to the body or clothes 3 7Balance If the ch...

Page 19: ...A max 71 5 86 7 105 133 5 A min 67 5 81 4 99 127 5 B 22 25 27 31 75 38 1 C M12 M16 M16 M20 Chuck size PHD PHDN 200 PHD PHDN 250 PHD PHDN 300 PHD PHDN 300 A 70 87 108 130 B 24 30 40 54 C M8 M10 M10 M1...

Page 20: ...andScalethatinterfereininner chuck to disturb regular function of thechuck After machining clean the chuck bodyandslidewaywithairgun Userustpreventioncoolantoilsothat rustdoesnotreducegrippingforce Di...

Page 21: ...the drawbar and retighten Workpiece slippage Clamping force is insufficient Confirm whether the hydraulic pressure is sufficient Topjawdia doesnotmatchworkpiecedia Top Check the status of top jaw and...

Page 22: ...H L Z PHD 200 PHD 250 PHD 300 PHD 380 kgf kgf Max Clamping force 8100 11000 13500 16500 kgf kgf Max Drawbar Pull 3000 4000 5000 6000 mm mm Jaw Stroke Dia 8 5 10 5 12 12 mm mm Plunger Stroke 24 30 34 3...

Page 23: ...7 170 220 220 300 E 5 5 5 5 F 133 4 171 4 171 4 235 G 40 40 50 50 H M12 M16 M16 M20 I max 71 5 86 7 105 133 5 I min 67 3 81 4 99 127 5 J 106 5 117 2 125 137 K 1 1 1 1 L max 34 34 39 50 L min 10 4 5 16...

Page 24: ...10 PHDN 200 PHDN 250 PHDN 300 PHDN 380 kgf kgf Max Clamping force 8100 11000 13500 16500 kgf kgf Max Drawbar Pull 3000 4000 5000 6000 mm mm Jaw Stroke Dia 8 5 10 5 12 12 mm mm Plunger Stroke 24 30 34...

Page 25: ...h7 170 220 220 300 E 5 5 5 5 F 133 4 171 4 171 4 235 G 40 40 50 50 H M12 M16 M16 M20 I max 71 5 86 4 105 133 5 I min 67 3 81 1 99 127 5 J 106 5 117 2 125 137 K 1 1 1 1 L max 34 34 39 50 L min 10 4 5...

Page 26: ...BE 1 EA 8 DRAW NUT 1 EA 9 DRAW BOLT 1 EA 10 SAFETY PIN 3 EA 11 KEY PIN 3 EA 12 DUST PROOFER 3 EA 13 PLUG 3 EA 14 COVER PLUG 1 EA 15 BUSH 3 EA No Description Quantity PHD 1 WRENCH BOLT 3 EA 2 WRENCH BO...

Page 27: ...A 6 LOCATOR 3 EA 7 DRAW TUBE 1 EA 8 DRAW NUT 1 EA 9 DRAW BOLT 1 EA 10 SAFETY PIN 3 EA 11 KEY PIN 3 EA 12 DUST PROOFER 3 EA 13 PLUG 3 EA 14 COVER PLUG 1 EA No Description Quantity PHDN 1 WRENCH BOLT 3...

Page 28: ...28 Special Chuck Special Chuck 5 1 2 99 A S TEL 032 822 4811 FAX 032 822 4377 1544 3122 PHD PHDN 12...

Page 29: ...ttochange withoutnotice If quality problem occurs naturally under warranty We will provide free service as stated term of warranty 1 Out of warranty period 2 Under warranty period Malfunctions caused...

Page 30: ...30 Special Chuck Special Chuck 5 1 2 PHD PHDN 12 99 Namdong daero Namdong gu Incheon Korea TEL 82 32 899 8965 FAX 82 32 721 7607...

Page 31: ......

Page 32: ...Manual PHD PHDN Samchully Machinery 21697 99 TEL 82 32 822 4811 FAX 82 32 822 4377 21697 99 Namdong daero Namdong gu Incheon Korea TEL 82 32 899 8965 FAX 82 32 721 7607 Samchully Workholding 20472 Cr...