Samcon liteServer T20 Series, Installation Manual

Page 1: ...liteServer Series T20 Installation Manual 2022 ...

Page 2: ...f application 9 5 Transportation and storage 10 6 Commissioning 11 6 1 Installation 11 6 1 1 Types from T20 VA1 1 to VA2 2 11 6 1 2 Type T20 VA2 3 12 6 1 3 Type T20 VA4 x 13 6 2 Opening and closing the housing 13 6 2 1 Type T20 VAx x x x 13 6 3 Electrical connection and commissioning 16 6 4 Supplementary elements suitable cables cable glands 17 7 Troubleshooting 18 8 Maintenance Modification 19 9 ...

Page 3: ...isions Product T20 liteServer Series Title T20 Ex Installation Manual Doc Id 220518 PT20BAU SS Ex Installation Manual rev 01 docx Author Steffen Seibert Grad Eng Created on May 18th 2022 Last update April 25th 2023 Rev Index Date Name Comment Approved by the EX Supervisor 00 18 05 2022 S Seibert Compilation of the document 01 25 04 2023 E Schneider Several corrections Digital unterschrieben von St...

Page 4: ... 2014 34 EU II 2G zone 1 and 2 II 2D zone 21 and 22 I M2 1 Explosion protection gas Ex db IIC T6 Gb1 Explosion protection dust Ex tb IIIC T80 C Db IP681 Explosion protection mining Ex db I Mb1 Protection degree IP66 67 68 69K IEC EN 60529 2 1 1 Optional marking If necessary the mining industry marking ATEX Group 1 can be omitted The explosion group can be downgraded if necessary The ambient temper...

Page 5: ...lasses ix op is etc are lower than the ones for the primary protection class the identification of the secondary protection class shall be used or the effect shall be shown in square brackets For example II 2G Ex db op is op is Ga T4 IIC T6 Gb Note IECEx marking is always an integral part of the identification plate EAC Ex marking and other affiliated certificates are marked depending on the appro...

Page 6: ... housings These limit values are mandatory T20 T6 85 C 5K T5 100 C 5K TAMB C 40 50 60 70 40 50 60 70 80 85 Ptherm W VA0 1 10 5 7 9 5 3 2 6 13 4 11 8 9 2 6 6 3 9 2 6 VA0 4 13 8 10 3 6 9 3 4 14 2 12 7 11 2 8 6 5 2 3 4 VA1 1 17 4 13 0 8 7 4 3 23 9 19 6 15 2 10 9 8 5 4 3 VA1 2 18 2 13 6 9 1 4 5 25 0 20 6 15 9 11 4 6 8 4 5 VA2 0 18 2 13 6 9 1 4 5 25 0 20 6 15 9 11 4 6 8 4 5 VA2 1 22 2 16 7 11 1 5 6 30 ...

Page 7: ...1 5 6 VA2 2 50 0 37 5 25 0 16 7 12 5 6 3 68 8 56 3 43 8 31 3 18 8 12 5 6 3 VA2 3 57 1 42 9 28 6 21 4 14 3 7 1 78 6 64 3 50 0 35 7 21 4 14 3 7 1 VA3 x u c u c u c u c u c u c u c u c u c u c u c u c u c VA4 1K PS1 47 1 38 2 26 5 20 6 14 7 8 8 n a n a n a n a n a n a n a VA4 1K BORx 55 0 45 0 35 0 30 0 25 0 14 3 n a n a n a n a n a n a n a VA4 3 K1 BORx 110 0 85 7 57 1 42 9 28 6 14 3 110 0 90 0 70 0...

Page 8: ...GmbH Attention Prior to installation please consider external sources of heat or cold The permissible temperature range must absolutely be observed Attention If you use the liteServer in the mining sector with a high risk of me chanical hazard you must provide an appropriate device ensuring pro tection of translucent components protective grille etc Attention Observe the warnings given on the type...

Page 9: ...not be used in other hazardous areas with potentially high risk of damage caused by mechanical stresses ATEX group II Attention The liteServer devices with model key T20 VA4 1K PS1 as well as T20 VA4 3 PS1 optical thermoplastic must generally not be used for applications in the mining industry ATEX group I nor in other hazard ous areas with potentially high risk of damage caused by mechanical stre...

Page 10: ...n protection and chemical re sistance levels required for the area of application in regular industrial atmospheres and within the specified temperature ranges 5 Transportation and storage Avoid impacts mechanical stresses and vibrations Make sure that neither the package nor the camera is damaged Store the luminaire in its original packaging and in a dry and weather proof room or protect it from ...

Page 11: ...take external sources of heat or cold into account Observe the permissible temperature range Attention The erection regulations defined in IEC 60079 14 shall apply Attention If you use the liteServer in the mining sector with a high risk of me chanical hazard you must provide an appropriate device ensuring pro tection of translucent parts accessories 6 1 1 Types from T20 VA1 1 to VA2 2 For illumin...

Page 12: ...re 6 1 right Details and availability of accessories are described in the User Manual for the applicable T20 device 6 1 2 Type T20 VA2 3 Due to the dimensions and the weight of the liteServer luminaire with the model key T20 VA2 3 a safety wire is mandatory in order to protect the device from falling down The illustration below shows the recommended method of the safety wire installation Use the w...

Page 13: ...ponents and accessories please visit http samcon eu 6 1 3 Type T20 VA4 x The light Typ T20 VA4 1K PS1 is installed in a hanging standing or lying position 6 2 Opening and closing the housing 6 2 1 Type T20 VAx x x x Attention The pressure resistant type T20 VAx x x x may only be opened if it is explicitly indicated in the User Manual of the respective light ...

Page 14: ...example loosened or not tightened components discolouration or liquid inclusions not to be confused with condensed water have to be checked by the manufacturer SAMCON Prozessleittechnik GmbH Please absolutely observe the following points Before opening the housing of the T20 VAx x x x type it may be necessary to remove the weather protection roof or other external accessories Remove or loosen the ...

Page 15: ...ronics etc which are fixated above the mounting adapter on the cable and supply flange cable gland Risk of damage Attention When removing the flange ensure that the Gylon flat gasket Style 3504 blue does not get damaged or dirty After the completion of the work at the components which are installed inside the luminaires immediately re close the housing Ensure that no foreign objects and particles ...

Page 16: ...ant which is suitable for this specific application The M4 screwed connections of the VA1 x and the V2 x flange and body compo nents require a torque of 3 0 Nm tighten crosswise The M6 screwed connections of the VA4 x flange and body components must always be tightened crosswise with a torque of 8 0 Nm Do not tighten the screws too strongly It can cause rupture of the cylinder head and thus lead t...

Page 17: ...ecked in accordance with this user manual and other applicable regulations Incorrect installation and operation of the liteServer may lead to a loss of warranty The functional Commissioning of each device is described in the respective user manual 6 4 Supplementary elements suitable cables cable glands For information on elements that complete the equipment such as appropriate cables and cable gla...

Page 18: ...nstructions opening the case only if expressly permitted in the operat ing instructions Do not open inside the potentially explosive area closing the case foreign bodies included Visual inspection remove immediately Incorrect opening or closing of the case Only if expressly permitted in the cam era s operating instructions Only use original screws Adhere to the specified torques of the screw conne...

Page 19: ...Prozessleittechnik GmbH Damaged pressure resistant housings must be replaced completely If in doubt return the component s to SAMCON Prozessleittechnik GmbH Repair affecting the explosion protection must only be carried out in accordance with na tionally applied regulations by SAMCON Prozessleittechnik GmbH or by an authorised electrical technician authorised by SAMCON Prozessleittechnik GmbH Rebu...

Page 20: ...Doc ID 220518 PT20BAU SS Ex Installation Manual rev 01 docx Page 20 of 24 12 Certificates 12 1 EU Declaration of Conformity ...

Page 21: ...20BAU SS Ex Installation Manual rev 01 docx Page 21 of 24 12 2 EU Type Examination Certificate ATEX see http samcon eu 12 3 IECEx Certificate of Conformity see http samcon eu 12 4 Other certificates see http samcon eu ...

Page 22: ...Doc ID 220518 PT20BAU SS Ex Installation Manual rev 01 docx Page 22 of 24 ...

Page 23: ...Doc ID 220518 PT20BAU SS Ex Installation Manual rev 01 docx Page 23 of 24 ...

Page 24: ...Schillerstraße 17 35102 Lohra Altenvers www samcon eu info samcon eu fon 49 6426 9231 0 fax 31 ...