SAMES KREMLIN FSTART Pressure, Manual

Page 1: ...un FStart P CONV 12 XLva 135756415 Gun FStart P CONV 15 XLva 135756418 Gun FStart P CONV 18 XLva 135756515 Gun FStart S CONV 15 Mva 135756518 Gun FStart S CONV 18 Mva II 2G Ex h IIB T6 X Gb Translation from the original manual Index A 582120110 SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan Phone 33 0 4 76 41 60 60 www sames kremlin com ...

Page 2: ...sembly Disassembly 14 13 Assembly errors 15 14 Troubleshooting 15 15 Commercial references FStart Pressure Suction 17 15 1 Available Projectors references P Ns 18 15 2 Available Accessory reference P Ns 18 15 3 Available Packages reference P Ns 18 16 Maintenance kit 129756902 19 16 1 Visual diagram 19 16 2 Parts list and FStart maintenance kit Pressure Suction spare parts 20 17 Dimensions FSTART P...

Page 3: ...our balance at all times to better control the equipment in the event of an unexpected event Make sure that the workstation is neat and clean Scattered or piled up parts and tools are a source of an accident Products paints It is forbidden to use material containing high concentrations of halogenated hydrocarbon solvents with aluminium or zinc fillers Non compliance with the instructions may cause...

Page 4: ...cause a risk of fire poisoning or irritation Toxicity Depending on the fluid used toxic and or flammable vapors may form There is a danger of intoxication and burning due to the concentration of these vapors Risk Fire explosion electric arc Applicable laws and regulations regarding safety fire and electricity in the country where the equipment is used must be complied with The gun must be used in ...

Page 5: ... wire brushes files or pliers for disassembly Before cleaning or disassembling any component of the equipment it is imperative to stop the pump by cutting off the compressed air supply to decompress the hoses by pulling the trigger Never store more than necessary inflammable materials inside the working area The materials must be stored in approved drums and grounded Use only grounded metals conta...

Page 6: ...urfaces edges corners Some component surfaces may be hot during operation Skin contact with hot surfaces causes severe skin burns Handle open or sharp edged components with care Wear protective gloves Equipment modification Under no circumstances should this equipment be modified or used for purposes not intended Parts and accessories must only be supplied or approved by SAMES KREMLIN SAMES KREMLI...

Page 7: ...tected from mechanical or thermal damage during production or maintenance Wastes related to the operation or dismantling of the equipment must be treated in accordance with the applicable laws The noise level of our equipment is limited to a maximum However operators must be protected according to the overall noise level of the environment Depending on the operating conditions the sound volume of ...

Page 8: ... 2 G CE European conformity for use in explosive area II group II 2 class 2 G gas Surface equipment meant to an area where explosive atmospheres due to gas vapours mists are liable to appear from time to time in usual operating On the body Ex h IIB T6 X Ex Marking of conformity with European standards h Mode of protection for non electrical device IIB Gas group T6 Temperature class Maximum surface...

Page 9: ...el 85 dBA 80 1dBA 83 9 dBA 5 1 Materials FSTART Pressure Suction Gun body Chrome die cast aluminum Head Clear anodized aluminum Nozzle INOX Stainless Steel Needle INOX Stainless Steel Suction cup Aluminum 5 2 Air and fluid connections Gun Fittings mounted on the gun depending on model Air and fluid supply Air Male 1 4 NPS Air hose anti static quality HVLP minimum 8 mm ID for a 7 5 m 24 6 ft length...

Page 10: ...ve area Area 1 Z1 or area 2 Z2 spraybooth B non explosive area 1 Pump 2 Airspray gun 3 Fluid product 4 Antistatic air hose 5 Air regulator The 1 m 39 37 distance indicated in the diagram is given for information purposes only and hold harmless to SAMES KREMLIN The user is responsible for the extraction and conditioning of the painting area where the equipment is used for working conditions ...

Page 11: ...ustment with or without gauge at gun handle 3 P 1 Pressure measured at the gun handle during the operating air needles open 4 Guns model FSTART Pressure Suction 7 Storage Our equipment must be stored in its original packaging In case of prolonged storage it is preferable to carry out preventive maintenance for all lubricants before startup Storage before installation Storage ambient temperature 0 ...

Page 12: ...etwork and more precisely by means of the knob at the bottom of the gun handle on some manual guns Fan width Fan width is adjusted by using the knurled knob It controls the air going to the horns on the aircap In this way the air is controlled through the fanned air outlets and allows the fan to change from flat wide open to round closed Fluid output Having selected the proper fluid nozzle needle ...

Page 13: ... be painted Avoid working with the wrist Proper position Do not forget that crossed sweeps cannot correct irregularities Spraying from a stationary gun will not give you even coverage Start the pass and trigger just before the leading edge Release the trigger before the pass ends just after the trailing edge of the object Make sure that overlapping from the passes is even Improper position ...

Page 14: ...m before assembling refer to seal kit and servicing kit Note Frequencies are given as an estimate They must be adapted by the maintenance service of the user for every installation depending on the fluid the workload and the working pressure 12 Assembly Disassembly Before removing a component of the gun some precautions have to be taken Shut off the fluid pressure Empty out the paint inside the cu...

Page 15: ...needle almost closed the spray pattern is not even in all directions Fragmented pattern The fan air pressure is too high at the holes in the air cap horns turn the fan air control clockwise to reduce the fan air pressure increase the paint output Fan too thick in the center This is the reverse of the above defect the paint output is too high for the selected air pressure increase the spraying air ...

Page 16: ...essure Fluid seeping from the air holes of the aircap Defective tip seal Replace it Tip loose Tighten it Fluid leak at the packing Packing is worn Tighten up the packing holder without blocking the needle If there is still a leak replace the packing and the needle Fluid leak at the front part of the gun trigger released Impurities in the paint Trigger the gun 3 or 4 times Needle worn or and nozzle...

Page 17: ...P 18 XLva 135756412 Gun FStart P CONV 12 XLva 135756415 Gun FStart P CONV 15 XLva 135756418 Gun FStart P CONV 18 XLva FStart Suction 135756515 Gun FStart S CONV 15 Mva 135756518 Gun FStart S CONV 18 Mva P Pressure S Suction HVLP High volume low pressure CONV Conventional Nozzle size 12 1 2 mm 15 1 5 mm 18 1 8 mm XLva or Mva Maximum fan width at 20 cm XL 40 cm M 20 30 cm Fan shape v flat shape Mate...

Page 18: ...le Needle FStart CONV 15 131756218 Nozzle Needle FStart CONV 18 Projectors FStart S 132756510 Aircap FStart S CONV 15 18 Mva 131756215 Nozzle Needle FStart CONV 15 131756218 Nozzle Needle FStart CONV 18 15 2 Available Accessory reference P Ns Accessory 138400000 Aluminum suction cup 15 3 Available Packages reference P Ns Packages 152756420 Pack Airspray Lucky 2 FStart P HVLP Tank 2L 152756550 Pack...

Page 19: ...m Maintenance kit FSTART Suction Pressure 129756902 composed of A Needle packing 129 756 903 B Trigger set Air adjusters 129 756 905 C Rear line assembly 129 756 904 7 23 9 16 25 10 12 27 17 18 20 19 8 5 24 13 2 1 26 11 3 14 22 21 4 6 5 15 B B B C C A ...

Page 20: ...2 Trigger 1 23 Trigger stud 1 25 Air adjustment valve set 1 8 Gasket 1 129 756 904 Rear line assembly C 9 O ring 1 10 Sleeve 1 11 Packing bushing 1 12 Air valve packing 1 13 Air valve set 1 14 Spring 1 15 Spring seat 1 16 O ring 1 19 Spring 1 20 Fluid adjustment screw 1 27 O ring seal 1 1 Air cap ring 1 2 Nozzle 1 3 Gun body 1 17 Fluid adjustment seat 1 18 Needle set 1 24 Fluid connector 1 26 Air ...

Page 21: ...21 17 Dimensions FSTART Pressure Suction Dimensions in MM Pressure Suction ...

Page 22: ...partial replacement of the defective component SAMES KREMLIN only bears the cost of the parts needed to replace the defective Material No guarantee will be granted by SAMES KREMLIN for the following For defects and deteriorations resulting from abnormal storage and or storage conditions at the Customer s premises or for maintenance or use of the item that does not comply with the generally accepte...

Page 23: ...dare av denna utrustning erhållit utbildning till fullo förstått säkerhetsföreskrifterna och tillämpar dem Käytön turvallisuuden varmistamiseksi velvollisuutesi on Lukea huolella kaikki CD llä olevat asiakirjat ennen laitteiston käyttöönottoa Noudattaa laitteiston asennuksessa käytössä kunnossapidossa ja huollossa SAMES KREMLIN in suosituksia sekä kansallisia ja tai paikallisia määräyksiä Varmista...

Page 24: ...ywa ATEX Směrnice ATEX Direktiva ATEX Smernica ATEX ATEX irányelv 2014 34 UE II 2G Ex h IIB T6 X Gb Procédure d évaluation de la conformité Module A Documentation technique Annexe VIII archivée par Conformity assessment procedure Module A Technical documentation ANNEX VIII recorded by Verfahren zur Konformitätsbewertung Modul A Technische Unterlagen ANLAGE VIII archiviert durch Procedimiento de ev...

Page 25: ...veckling Innovaatio ja kehitysjohtaja Dyrektor ds Innowacji I Rozwoju Ředitel pro inovace a vývoj Direktor za inovacije in razvoj Riaditeľ pre inováciu a rozvoj Innovációs és fejlesztési igazgató Director Inovaţie şi Dezvoltare Fait à Meylan le Established in Meylan on Geschehen zu Meylan am En Meylan a Redatto a Meylan Vastgesteld te Meylan Utformat i Meylan den Meylan Ranska Sporządzono w Meylan...