SAMES KREMLIN Nanogun Airmix H2O, User Manual

Page 1: ...Index revision A 1 7118 User manual SAMES KREMLIN SAS 13 Chemin de Malacher 38240 MEYLAN FRANCE Tel 33 0 4 76 41 60 60 www sames kremlin com Nanogun Airmix H2O GNM 6080...

Page 2: ...stallation and maintenance of our equipment all year long A catalogue is available on request Select the training programme type of learning method and skills you need from our range to meet your prod...

Page 3: ...nical characteristics 14 4 1 General characteristics of the guns 14 4 2 Flows 15 4 3 Characteristics of the GNM 6080 16 4 4 Characteristics of the compressed air 16 5 Operations 17 6 Specific tooling...

Page 4: ...based paint LR 50 13 1 1 The nozzles as an option 52 13 1 2 Fitted head ring 53 13 1 3 Fitted head 53 13 2 Nanogun Airmix H2O gun 54 13 3 Equipped seat casing flat spray only 57 13 4 Equipped adapter...

Page 5: ...ication 1 1 1 On the gun barrel The marking on the barrel is the same across the entire Nanogun Airmix H2O range 1 1 2 On the lower part of the gun handle This marking combines under a single number t...

Page 6: ...el SIL 1 maintaining this level of safety requires periodic inspections of the equipment at least once every 5 years or 15 000 hours of operations which ever comes first This control step pertains to...

Page 7: ...s defined according to the Standard IEC 664 1 2nd degree pollution Under normal use conditions only non conductive type pollution arises On a temporary basis conduction caused by condensation may aris...

Page 8: ...case at least once a week The operator must wear antistatic shoes in accordance with Standard EN 61340 4 3 and moreover hold the Nanogun Airmix H2O gun either with a bare hand or with antistatic glov...

Page 9: ...th a flash point at least 15 C higher than ambient temperature Opt to use non flammable cleaning products Do not restore electrical power supply as long as the head and nozzle have not been cor rectly...

Page 10: ...n tact with the materials listed below Stainless steel Fluoro Ethylene Propylene FEP Polyamide Imide PAI Polyoxymethylene POM Tungsten carbide and tungsten PTFE elastomer Polypropylene IXEF Glass fibr...

Page 11: ...duct and by the calibre of the insert 3 1 Functions available based on this gun The switch Rep 1 allows turning on or off the high voltage supply When this switch is placed in position I activating th...

Page 12: ...nerator defaults If it is impos sible to acknowledge this default the problem would require a service call by the repairs department please contact SAMES KREMLIN 1 Maintenance indicator light 2 High v...

Page 13: ...he high voltage cascade Maintenance indicator light This indicator light turns on orange once the trigger has been pulled 800 000 times or after 1 000 hours of gun operations see 10 1 page 25 This ind...

Page 14: ...t circuit 20 A Input voltage of the high voltage cascade 45 V AC maximum Input current of the high voltage cascade 300 mA maximum Air coupling 1 4 NPS F Paint coupling 1 2 JIC F Electrical functions a...

Page 15: ...220 290 380 25 04 13 220 290 380 29 06 09 330 430 570 21 06 11 330 430 570 25 06 13 330 430 570 29 06 15 330 430 570 33 09 09 450 590 770 21 09 11 450 590 770 25 09 13 450 590 770 29 09 15 450 590 77...

Page 16: ...acteristics of the compressed air supply according to Standard NF ISO 8573 1 The values are given for a temperature of 20 C 68 F at atmospheric pressure General Mass 1 7 kg Space requirements Diameter...

Page 17: ...air valve returns to a value lying between 1 and 1 8 mm WARNING The button located in back of the gun does not serve to adjust the paint flow rate nonetheless it is possible to adjust it by modifying...

Page 18: ...ite Vaseline 100 ml 1 1 H1GSYN037 Dielectric grease for the high voltage cascade and nozzle needle channel 100 ml 1 1 Part Number Description Qty Sales unit 900010160 Cartridge and air valve assembly...

Page 19: ...om Ref SAMES KREMLIN 240000095 Flat wrenches 5 5 5 11 15 17 18 21 24 27 Pipe wrench 4 13 Flat pliers Fine cutting pliers Ohmmeter Part Number Description Qty Sales unit 900016773 Supply pad removal to...

Page 20: ...Index revision A 20 7118 6 1 Use of the multipurpose wrench 1 Clamping of the head ring 2 Extraction of the head nozzle DES06769 1 DES06505 2...

Page 21: ...conductor and a capacity 30 liters 8 US gal The dump hose end must be immersed in the paint WARNING The paint supply pump must feature a maximum ratio of 19 1 for the 120 bar version and of 30 1 for t...

Page 22: ...2O gun the pigments contained in the paint should be less than 5 m 8 1 1 Viscosity The best results are obtained with a viscosity that extends from 25 to 90 seconds as measured with the AFNOR Cup no 4...

Page 23: ...erves to reduce the impact width by 25 at a 120 bar pressure more over the higher the product pressure the smaller the influence being exerted by the additional air In order to limit the production of...

Page 24: ...ses and electrical cable in a space where vehicles circulate preventing the risk of them being crushed or severed It is prohibited to spray a liquid other than paint or varnish using the Nanogun Airmi...

Page 25: ...g Seal cartridge J3STKL005 1 3 months O ring chemically inert J3STKL014 1 6 months O ring FEP Viton J2FENV435 1 12 months O ring chemically inert J3STKL078 2 12 months O ring chemically inert J3STKL03...

Page 26: ...rn off the the control module Verify that the air and paint circuits are no longer pressurised Dump the paint circuit 10 2 Electro pneumatic link Step 1 Disassemble the low voltage cable using a 3 All...

Page 27: ...remove the cable gland from the bracket Step 2 With a 21 flat wrench unscrew the upper nut on the paint hose Unscrew the nut while turning the hose For the reassembly step screw the upper nut on the p...

Page 28: ...p 1 with the multipurpose wrench Ref 900012843 unscrew the head ring Step 2 Extract the head nozzle using the mul tipurpose wrench Do not use your fingers If necessary replace the head seal For the re...

Page 29: ...the housing where the centering pin is located Make a slight rotating movement with the screwdriver and proceed in the same man ner with the second slot Remove the washer by hand The rear part of the...

Page 30: ...with its small PTFE tube Step 1 Manually clean if necessary with caution the passage of the electrode with a drill bit or a metal rod of 1 mm in diame ter Step 2 Insert the electrode with the PTFE tub...

Page 31: ...al tip of the electrode The value usually meas ured is of the order of 200 to 300 but a value up to 1000 is permissible Step 5 Fold the electrode with the flat nose pliers and fold it over to a length...

Page 32: ...cking their correct location and after coating them first with Vaseline Step 2 Seal cartridge Unscrew the cartridge using the tool Ref 900010160 Should the ring and external joint require replacement...

Page 33: ...amage the resistance during its extraction 10 7 Paint nozzle needle Step 1 Unscrew the knob at the back of the gun and recover the spring Step 2 Press on the trigger and pull it manu ally towards the...

Page 34: ...its housing Coat the retaining screw with LOCTITE low strength thread lock and then clamp the screw so that the switch shows slight resist ance 10 9 Trigger Step 1 Using a screwdriver unscrew the two...

Page 35: ...le needle see 10 7 page 33 Step 2 Unscrew the air valve stop nut using an 18 flat wrench Point the gun barrel upwards and recover the spring and air valve Should the parts not fall tap in the palm of...

Page 36: ...air valve body they may however be destroyed The conic sealant joint must be pushed down into its locking mechanism on the valve body in being sure not to alter its conic range Level 2 If the air valv...

Page 37: ...adjust the reed sensor position proceed step by step without adding multiple washers at the same time WARNING Various washer thicknesses may be installed always begin by adding or removing the thinnes...

Page 38: ...wires then carefully pull the contacts towards the back Step 4 Unscrew the high voltage contact in front of the barrel with a flat screwdriver Extract the cascade WARNING Be mindful of the colours use...

Page 39: ...back Step 4 Replacement of the O rings of both air channels and the air valve step 3 not required Remove and replace the three O rings Step 5 Replacement of the barrel handle O ring step 3 mandatory R...

Page 40: ...ery 12 months Step 5 Remove the electrical connector by pushing it to a point where the base exits Replace the connector joint every 12 months Step 6 Replacement of the base unscrew the ground wire sc...

Page 41: ...of the dry contact 0 5 A max 24 V AC DC max A Pink Primary transformer UHT 3 B Shield Shield C White REED sensor trigger D Yellow Dallas chip E Brown 0 V joint chip reed F Third party shield G Green P...

Page 42: ...p 1 Unplug the GNM 6080 control module Step 2 Depressurise the gun s air circuit Step 3 Dump the gun s paint circuit and rinse it using an appropriate solvent see 2 4 page 9 Step 4 Depressurise the gu...

Page 43: ...he air and high voltage supplies Engage the safety catch on the trigger Step 2 Loosen the cap nut retrieve the cap and the low cone and plunge them into a solvent bath for a few minutes then clean the...

Page 44: ...thread of the barrel with dielectric grease Step 8 Put the internal cone and the cap back in place Tighten the cap nut 11 4 Elimination of wastes The removal transport and elimination of wastes gener...

Page 45: ...PTFE chemically inert rubber 3 Plastic material containing glass fibre PTFE stainless steel 4 PEEK tungsten carbide PTFE stainless steel 5 PEEK chemically inert rubber stainless steel 7 PTFE 8 Brass...

Page 46: ...rial containing fibre 24 Plastic material prefluorinated rubber 25 28 Aluminium 27 29 Rubber 30 Plastic material containing fibre copper stainless steel 32 Fibre joint 34 Polyamide not loaded Not repr...

Page 47: ...nic components ROHS printed circuit 5 Bottom sheet metal and fastening screws Steel 6 Connector card Electrical and electronic components ROHS printed circuit 7 Electrical power supply Electrical and...

Page 48: ...aint pipe The paint is con stantly flowing Foreign body preventing the nozzle needle from closing Disassemble the seat casing clean it along with the seat Clean the nozzle needle end Worn nozzle needl...

Page 49: ...grounding of parts and the con veyor Excessive ventilation Reduce the booth s suction flow rate while respecting current regulations Spraying pressure too high Reduce the spraying pressure of the prod...

Page 50: ...Index revision A 50 7118 13 Spare parts 13 1 Nanogun Airmix H2O guns for water based paint LR DES06565 1 3 2 4...

Page 51: ...d ring see 13 1 2 page 53 1 1 1 3 130001435 Fitted head see 13 1 3 page 53 1 1 3 4 130001420 Nozzle see 13 1 1 page 52 1 1 1 Not shown 050123306 Adapter M1 2 JIC F3 8NPS paint pipe 1 1 3 Item Part Num...

Page 52: ...001422 Nozzle MX09 131 Option 130001423 Nozzle MX09 151 Option 130001424 Nozzle MX12 091 Option 130001425 Nozzle MX12 111 Option 130001426 Nozzle MX12 131 Option 130001427 Nozzle MX12 151 Option 13000...

Page 53: ...ntenance Level 3 Exceptional maintenance Item Part Number Description Qty Sales unit Spare parts level 910019358 Fitted head ring 1 1 1 1 900013829 Duckbill 1 1 3 2 900010164 PTFE flat seal 2 1 1 3 16...

Page 54: ...Index revision A 54 7118 13 2 Nanogun Airmix H2O gun 2 3 8 9 10 11 12 14 17 18 23 24 25 26 19 20 27 28 29 30 31 33 8 13 34 16 21 22 13 33 1 4 5 15 20 32 6 7...

Page 55: ...anogun Airmix H2O 120 bar 1 1 3 910022679 Equipped handle Nanogun Airmix H2O 200 bar 1 1 3 12 900010239 Fastening hook 1 1 3 13 900010385 C M4 curved washer head screw 4 1 3 14 900013808 PTFE flat was...

Page 56: ...base 1 1 3 27 910006118 Fitted air nipple 1 1 2 28 J2FTCF018 Black FKM O ring included in Item 27 2 1 1 29 J3STKL018 White chemically inert O ring included in Item 27 1 1 1 30 250000037 Base handle fa...

Page 57: ...escription Qty Sales unit Spare parts level 910019359 Equipped seat casing 1 1 1 1 J3STKL046 O ring chemically inert 1 1 1 2 900013368 Anti extrusion ring 1 1 1 3 900012300 Anti extrusion ring 1 1 1 4...

Page 58: ...parts level 910025082 Equipped barrel 1 1 3 1 910015881 Nozzle needle sealant cartridge 1 1 1 2 900012782 Anti extrusion ring included in Item 1 1 1 1 3 J3STKL005 O ring chemically inert included in...

Page 59: ...et is lost contact SAMES KREMLIN Item Part Number Description Qty Sales unit Spare parts level 910018203 Equipped air valve 1 1 3 1 900010256 Sealant ring 1 1 1 2 J3STKL005 O ring chemically inert ext...

Page 60: ...1 X7CEHU003 H M3 U brass nut 1 1 3 Item Part Number Description Qty Sales unit Spare parts level 910015869 100 10 m electro pneumatic coupling 1 1 3 910015869 200 20 m electro pneumatic coupling 1 1...

Page 61: ...scription Qty Sales unit Spare parts level 1 910020165 075 Product hose LR PTFE 7 5m 5 1 1 1 910020165 150 Product hose LR PTFE 15m 5 1 1 1 1a J3STKL028 Chemically inert O ring included in Item 1 1 1...

Page 62: ...ing Barrel 1 160000041 Chemically inert O ring Handle 1 160000067 Red FKM O ring Handle 1 J2FTCF018 Black FKM O ring Air nipple 2 J3STKL018 Chemically inert O ring Air nipple 1 J4BRND039 Fibre washer...

Page 63: ...0025480 50 Hollow cone kit K50 1 1 3 910025480 60 Hollow cone kit K60 1 1 3 910025480 70 Hollow cone kit K70 1 1 3 1 900011505 Cap 1 1 2 2 910018917 Spraying cone 1 1 2 3 910025472 Injector 20 hollow...

Page 64: ...Corrective maintenance Level 3 Exceptional maintenance Rep R f rence Description Qt Unit de vente Niveau Pi ces de rechange 910025478 Porte si ge c ne creux quip 1 1 2 1 999469300 Pastille carbure de...

Page 65: ...the cap Install the round spray hollow cone 1 Put the flat seal in place Ref 900014821 and the hollow cone adaptor Ref 900011504 Make sure you do not lose or break the high voltage contact and the O r...

Page 66: ...at the pump outlet for the LR versions and the pump must be equipped with a M 1 2 JIC output coupling Item Part Number Description Qty Sales unit Spare parts level 910017193 GNM 6080 CE control module...

Page 67: ...oeistoffen met een vlampunt dat h omgevingstemperatuur Zorg voor een degelijke aardaansluiting van alle metal verfbare delen De gebruiker en het personeel in zijn nabijheid dienen dragen De hand van d...