SAMES KREMLIN REXSH0060, User Manual

Page 1: ...UID SECTION 60 cm3 Pump REXSH0060 User Manual 582136110 2020 10 27 Index A Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76...

Page 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...NVIRONMENT 15 4 AVAILABLE CONFIGURATIONS 17 4 1 REXSON PARTS NUMBER OF HIGH VISCOSITY PUMPS 17 4 1 TABLE 1 FLUID SECTION AIR MOTOR SELECTION 18 4 2 TABLE 2 FLUID SECTION PUMP FOOT SELECTION 18 4 3 TAB...

Page 4: ...0 MAINTENANCE 33 10 1 PREVENTIVE MAINTENANCE PLAN 34 Fluid section 34 10 2 GENERAL PRECONISATION MAINTENANCE 35 11 DISASSEMBLY REASSEMBLY OPERATION 36 Greases and thread lockers designations 36 Disass...

Page 5: ...luid section 60 cm3 REXSH0060 A 12 05 2020 Dear customer you have just purchased your new equipment and we thank you for it We have taken the utmost care from design to manufacture so that this equipm...

Page 6: ...us to see and appreciate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack...

Page 7: ...Declaration of Conformity 582136110 SH0060 indA EN docx 27 10 2020 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product...

Page 8: ...use or operation can cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and ac...

Page 9: ...ks of product emanation Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing pro t...

Page 10: ...ures of the equipment components Danger of Pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is...

Page 11: ...ity Improper grounding insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperat...

Page 12: ...n the product used in the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed...

Page 13: ...s of the pumps The air motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using th...

Page 14: ...rials in contact inherent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and...

Page 15: ...c motor the hydraulics will be earthed via the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth contin...

Page 16: ...ow The equipment is designed and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo cros...

Page 17: ...of thick products 50000 cP Different configurations are available Significant designation Ex 1 cP 1 mPa s TT R E X CCCC Technology Shovel pump SH Air Motor None XX Motor 1500 15 Motor 3000 30 Material...

Page 18: ...0L 4 3 Table 3 Packing Seals Selection Available Seals Packing SE Static seals O rings Upper seals packing Piston seals packing Lower valve seals packing 01 PTFE FKM PTFE PTFE PTFE 02 PTFE FEP FEP PTF...

Page 19: ...tive 2006 42 EC Low Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures o...

Page 20: ...PROD Maximum product pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material...

Page 21: ...arts Depending upon Materials of construction and seals kit Packings Depending upon seal kit Available Motors MO Motor selection XX 15 30 NONE MOTOR 1500 MOTOR 3000 Pressure Ratio 31 1 62 1 Maximum Ai...

Page 22: ...steel Upper body Stainless steel Stainless steel Cylinder Stainless steel chromed Stainless steel chromed Piston Upper check Piston rod Stainless steel chromed Stainless steel chromed Nut Stainless st...

Page 23: ...closes The piston 1 expels the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 The pallet pushes the product into the pump foot V3 When the piston 1...

Page 24: ...generated by the movement of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section...

Page 25: ...o fall Make sure that the order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correct...

Page 26: ...luctuations and pressure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient tempe...

Page 27: ...s lubricant must be removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent th...

Page 28: ...to allow proper tightening Tightening of the Wet Cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the eve...

Page 29: ...amage of the material resulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight o...

Page 30: ...ly through the shut off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of...

Page 31: ...eals Check The pump is stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check r...

Page 32: ...peeds Valve head piston seals or cylinder worn Replace parts Seals incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pres...

Page 33: ...hese procedures cover only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance...

Page 34: ...leaks at connections Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level F...

Page 35: ...ervice work performed can be imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals...

Page 36: ...ge our responsibility Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to av...

Page 37: ...Disassembly Reassembly Operation 582136110 SH0060 indA EN docx 27 10 2020 37 For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 1 A 1 A 1 A 1 A 1 C 1 C 3 C 1 A 2 A 1...

Page 38: ...Disassembly Reassembly Operation 27 10 2020 582136110 SH0060 indA EN docx 38 A 2 A 1 A 1 A 1 A 1 A 1 A 1 C 1 C 1 C 3 A 2 A 1 A 1 For a full description of spare parts see Part 12 Spare Parts...

Page 39: ...e lower valve 28 and its seat 30 Remove the piston shovel rod assembly Unscrew the cylinder 10 For the pump model REXSH0060 D2 only Untighten the screw 44 and remove the ring 47 Remove the extension 4...

Page 40: ...40 Upper valve Unscrew the nut 23 and the shovel rod 31 Unscrew the piston valve 22 Unscrew the piston bush 20 and remove the piston nut 16 the male washer 17 the piston seals 18 and the female washe...

Page 41: ...he nut 23 Screw the valve body 21 on the cylinder 10 Slide the lower valve 28 on the shovel rod 31 and tighten slightly the cup nut 24 Install the seal 9 in the valve body 21 Install the seat 30 and p...

Page 42: ...indA EN docx 42 12 Spare parts Use only genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump s operating pressures WARNING these parts are not supplied with the fluid sect...

Page 43: ...Spare parts 582136110 SH0060 indA EN docx 27 10 2020 43 WARNING these parts are not supplied with the fluid section alone as they depend on the engine...

Page 44: ...See motor coupling kit table 2 15 Piston rod 209 606 1 2 16 Piston nut 209 662 1 17 M washer N S 1 1 19 F washer N S 1 1 20 Piston bush 209 663 1 21 Valve body 209 664 209 713 1 22 Piston valve 209 6...

Page 45: ...able Ind 9 11 18 26 36 41 42 1 1 Recommended maintenance parts N S Denotes parts are not serviceable Specific parts see motor configuration contact SAMES KREMLIN in case of need Lower adapter flange I...

Page 46: ...ional maintenance Recommended Seal kits Code Composition Use 01 PTFE FKM Solvent Ether Ketone Aromatic alcohol some varnishes and paints 02 PTFE FKM FEP Solvent Ether Ketone Aromatic alcohol some varn...

Page 47: ...6 209 675 PTFE 6 209 675 PTFE 3 3 209 675 209 676 PTFE PE Shovel seal 3 8 146 PTFE 3 8 146 PTFE 3 8 146 PTFE 41 O Ring 1 1 909 130 540 Or 84 180 FKM 1 1 909 130 540 Or 84 393 FKM 1 1 909 130 540 Or 84...

Page 48: ...3 209 676 209 677 LEATHER PE 6 209 678 PTFE G 6 209 678 PTFE G Shovel seal 3 8 146 PTFE 3 8 146 PTFE 3 8 146 PTFE 41 O Ring 1 1 909 130 540 Or 84 180 FKM 11 909 130 540 Or 84 393 FKM 11 909 130 540 Or...