SAMES KREMLIN REXSON 2B360, User Manual

Page 1: ...PUMP 360 cm3 Pump REXSON 2B360 User Manual 582133110 2021 04 16 Index B Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41...

Page 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...NUMBERS OF HIGH VISCOSITY PUMPS 17 4 2 TABLE 1 FLUID SECTION AIR MOTOR SELECTION 18 4 3 TABLE 2 FLUID SECTION PUMP FOOT MATERIAL SELECTION 18 4 4 TABLE 3 SEALS PACK SELECTION 18 5 IDENTIFICATION 19 5...

Page 4: ...symptoms of faults Causes of faults Remedies to apply 34 10 MAINTENANCE 36 10 1 PREVENTIVE MAINTENANCE PLAN 37 Fluid section 37 10 2 GENERAL PRECONISATION MAINTENANCE 38 11 DISASSEMBLY REASSEMBLY OPER...

Page 5: ...ent and we thank you for it We have taken the utmost care from design to manufacture so that this equipment gives you complete satisfaction For a good use and an optimal availability we invite you to...

Page 6: ...iate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The...

Page 7: ...Declaration of Conformity 7 1 Declaration of Conformity Refer to the existing declaration delivered with the product...

Page 8: ...cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must only b...

Page 9: ...on Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing pro tection Mandatory resp...

Page 10: ...components Danger of pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is shut off Without this...

Page 11: ...g insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating...

Page 12: ...n the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Wea...

Page 13: ...r motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read car...

Page 14: ...erent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potenti...

Page 15: ...s will be earthed via the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth continuity is not assured c...

Page 16: ...esigned and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out...

Page 17: ...ion of thick products 50000 cP Different configurations are available Significant designation Ex 1 cP 1 mPa s 2B R E X 0360 Technology Ball pump 2B Air Motor None XX Motor 7200 72 Refer table 1 Materi...

Page 18: ...ailable material SC Stainless steel carbide valves WM Wall mounted FP Follower plate 4 4 Table 3 Seals Pack Selection Available Seals Packing Static seals O rings Upper seals packing Piston seals pack...

Page 19: ...Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures of touchable surfaces...

Page 20: ...pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an envi...

Page 21: ...Part Number Significant Designation 61 MO 0360 M S F 000 REX2B0360 MO MA FO SE Options MO Motor MO 55 MOT7200 72 M Material MA 4 Stainless Steel Carbide valve SC S Seal SE 6 PU PTFEG 06 F Foot FO 1 Wa...

Page 22: ...esignations Existant part number Significant designation Motor Material Foot Seal 144 240 006 REX2B0360 XX SS FP 06 None SS Stainless steel FP Follower plate 80 mm 06 PU PTFEG 151 130 006 REX2B0360 72...

Page 23: ...176 F Wetted parts Depending on Materials of construction and seals kit Packings Depending on seal kit Available Motors Motor selection XX 72 NONE MOTOR 7200 Pressure Ratio 53 1 Maximum Air Inlet Pres...

Page 24: ...ion MA SC stainless steel carbide valves Pump body Wet Cup Carbon steel Zinc treated Upper body Stainless steel Cylinder Stainless steel chromed Piston Upper check Piston rod Stainless steel chromed V...

Page 25: ...flap 2 closes and the lower flap 3 opens The piston 1 expels the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 When the piston 1 is lowered the up...

Page 26: ...ment of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be earth...

Page 27: ...he order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remember that...

Page 28: ...ure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect...

Page 29: ...removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from takin...

Page 30: ...ening Tightening of the Wet Cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the event of a leak the cup...

Page 31: ...pump is mainly dedicated to the transfer and application of viscous products the pin is when leaving the factory positioned at the highest point This allows the ball to move far away from the seat and...

Page 32: ...ulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before commi...

Page 33: ...off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avoid...

Page 34: ...stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check replace The motor seems...

Page 35: ...s incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor valve insufficiently open air leak Check adjust...

Page 36: ...only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shut...

Page 37: ...Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if necessary I...

Page 38: ...d it is imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after gr...

Page 39: ...sembly Clean the parts with appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the seals see table below Fit...

Page 40: ...Disassembly Reassembly operation 40 Fluid section follower plate REX2B0360 FP For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 2 A 1 A 1 A 1 A 1 A 1 C 2 S 1 C 1 C 1...

Page 41: ...Disassembly Reassembly operation 41 Fluid section wall mounted REX2B0360 WM A 2 A 1 C 1 A 1 A 1 A 1 A 1 A 1 A 1 A 1 A 1 C 2 S 1 For a full description of spare parts see Part 12 Spare Parts C 1 A 2...

Page 42: ...alve body assembly 26 for the fluid section model REX2B0360 FP the flange 33 and the O Rings 25 Take off the piston 15 downwards Put aside the cylinder 10 Lower valve Unscrew the body of the foot valv...

Page 43: ...2 M8 holes of the cartridge Take off the washers 6 12 and the seals 11 Change the seals 11 Change the seal 7C Clean all the parts check them if there are damaged or worn change them Clean and reinstal...

Page 44: ...the cylinder 10 into the body 7 Screw the foot valve body assembly 26 for the fluid section model REX2B0360 FP screw the O Rings 25 the flange 33 Tighten slightly Reinstall the protection 4 the connec...

Page 45: ...genuine SAMES KREMLIN accessories and spare parts designed to withstand the pump s operating pressures Fluid section follower plate REX2B0360 FP WARNING these parts are not supplied with the fluid sec...

Page 46: ...Spare parts 46 Fluid section wall mounted REX2B0360 WM WARNING these parts are not supplied with the fluid section alone as they depend on the engine...

Page 47: ...4 240 120 1 2 12 M washer 209 652 1 1 13 Pin See motor coupling kit table 2 3 14 Tie rod See motor coupling kit table 2 3 15 Piston rod 144 240 155 1 2 16 Lock nut 88 339 4 3 17 Ball 87 320 1 1 18 Upp...

Page 48: ...5 N S 88 960 3 13 Pin N S 209 582 2 4 Protective housing N S 044 230 010 1 14 Tie rod N S 044 240 070 4 Recommended maintenance parts N S Denotes parts are not serviceable Level 1 Preventive maintenan...

Page 49: ...2 84 468 FKM Cup packing 4 1 84 411 209 656 HPU PE Piston packing 7 209 658 PTFE G 24 O Ring 1 84 390 PTFE 25 O Ring 1 909 130 540 FKM 7C Cartridge seal 1 909 420 271 FKM PU PU PU PU PE PTFE G PTFE G...