SAMES KREMLIN REXSON SH207, User Manual

Page 1: ...PUMP 207 cm3 Pump REXSON SH207 User Manual 582138110 2021 09 13 Index C Translation of the original instructions SAMES KREMLIN SAS 13 Chemin de Malacher 38240 Meylan www sames kremlin com 33 0 4 76 41...

Page 2: ...y form whatsoever and any exploitation or communication of its contents are prohibited except with the express written consent of SAMES KREMLIN The descriptions and features contained in this document...

Page 3: ...ns 17 4 3 Table 2 Fluid section Pump foot material selection 18 4 4 Table 3 Seals packs selection 19 5 Identification 20 5 1 Description of the marking of the plate 20 5 2 Correspondence table new par...

Page 4: ...ance 36 10 1 Preventive maintenance plan 37 Fluid section 37 10 2 General preconisation maintenance 38 11 Disassembly Reassembly operation 39 Greases and thread lockers designations 39 Disassembly of...

Page 5: ...equipment and we thank you for it We have taken the utmost care from design to manufacture so that this equipment gives you complete satisfaction For a good use and an optimal availability we invite y...

Page 6: ...iate The warranty excludes wear parts deterioration or wear resulting from abnormal or unscheduled use by SAMES KREMLIN failure to observe instructions for proper operation or lack of maintenance The...

Page 7: ...Declaration of conformity 7 1 Declarationof conformity Refer to the existing declaration delivered with the product...

Page 8: ...cause serious injury This material is for professional use only It must be used only for the purpose for which it was intended Do not modify or transform the material Parts and accessories must only b...

Page 9: ...on Danger hot parts or surfaces Danger flammability risks Danger electricity Risk of explosion Danger user Warning Danger Gloves required Grounding Protective helmet Hearing pro tection Mandatory resp...

Page 10: ...components Danger of pressure Safety requires that a pressure relieve shutoff valve be mounted on the pump motor supply circuit to allow trapped air to escape when the supply is shut off Without this...

Page 11: ...g insufficient ventilation open flames or sparks can cause an explosion or fire which could result in serious injury To avoid these risks especially when using pumps it is imperative Before operating...

Page 12: ...n the application in a container designed for that purpose Treat product waste with the legislation of the country where the equipment is used To wear protective clothing designed for that purpose Wea...

Page 13: ...r motor is intended to be coupled to a pump Never modify the coupling system Keep hands away from moving parts The moving parts must be kept clean Before commissioning or using the motor pump read car...

Page 14: ...erent risks to staff and the environment Wear and tear maladjustment malfunction of equipment or machines and the quality of the finished product The user will have to identify and prevent the potenti...

Page 15: ...s will be earthed via the earth cable of this motor This earth cable must be connected to a safe earth Have the earth continuity checked by a qualified electrician If earth continuity is not assured c...

Page 16: ...designed and manufactured with high quality materials and components that can be recycled and reused European Directive 2012 19 EU applies to all devices marked with this logo crossed out bin Find out...

Page 17: ...icant designation Ex 1 cP 1 mPa s SH R E X 0207 Technology Shov el pump SH Air Motor None XX Motor 1500 15 Motor 3000 30 Motor 5000 50 Refer table 1 Material of construction SS Stainless steel Refer t...

Page 18: ...luid Pressure Documentation reference bar psi bar psi XX NONE 15 MOTOR 1500 9 1 6 100 55 800 582141110 30 MOTOR 3000 18 1 6 100 110 1600 582140110 50 MOTOR 5000 33 1 6 100 200 2900 582146110 4 3 Table...

Page 19: ...PTFE 03 PE FKM PTFE andPE PTFE and PE PTFE 04 Leather FKM Leather and PE Leather and PE PTFE 05 PTFEG FKM PTFEG PTFEG PTFE 06 PU FKM PU and PE PTFEG PTFE PTFE Polytetrafluorothylene Teflon likepropert...

Page 20: ...Voltage Directive 2006 95 EEC EMV Directive 2004 108 EEC Safety of machinery Basic terms general implementation guidelines DIN EN ISO 12100 T1 T2 Safety of machinery Temperatures of touchable surfaces...

Page 21: ...pressure Bar Psi AIR Maximum air pressure Bar Psi RAPPORT RATIO Pump pressure ratio CE EC European conformity II2G Use in explosive area II group II 2 category 2 Surface material intended for an envi...

Page 22: ...F 000 REXSH0207 MO MA FO SE Options MO Motor MO 41 MOT1500 15 42 MOT3000 30 43 MOT5000 50 M Material MA 2 Stainless Steel SS S Seal SE 1 PTFE 01 2 PTFE FEP 02 3 PTFE PE 03 4 Leather 04 5 PTFE G 05 6 P...

Page 23: ...SS FP 04 MOT5000 33 1 SS Stainless Steel FP Follower plate 04 Leather 421 351 830 103 REXSH0207 15 SS FP 03 MOT1500 9 1 SS Stainless Steel FP Follower plate 03 PE 421 351 830 201 REXSH0207 15 SS FP 0...

Page 24: ...nd seals kit Packings Depending on seal kit Available Motors Motor selection XX 15 30 50 NONE MOTOR 1500 MOTOR 3000 MOTOR 5000 Pressure Ratio 9 1 18 1 33 1 Maximum Air Inlet Pressure bar 6 6 6 psi 100...

Page 25: ...body Wet Cup Stainless steel Upper body Stainless steel Cylinder Stainless steel chromed Piston Upper check Pistonrod Stainless steel chromed Nut Stainless steel Valve cone Stainless steel Valve seat...

Page 26: ...the product from the upper chamber V2 to the outside and sucks the product to fill the lower chamber V1 The pallet pushes the product into the pump foot V3 When the piston 1 is lowered the upper flap...

Page 27: ...ment of the product inside the pump and its accessories as well as that caused by the seals creates static electricity that can cause fire or explosion Therefore the fluid section system must be earth...

Page 28: ...that the order in which the cables hoses and pipes are connected is in accordance with the connection diagram Make sure that all cable connectors hose and pipe connections are correctly fitted Remembe...

Page 29: ...ure drops 7 3 Storage Pump Place the equipment away from moisture after closing the various air inlets and various openings plugs Storage before installation Storage ambient temperature 0 50 C Protect...

Page 30: ...removed by flushing with a suitable solvent At the end of the day flush with a suitable solvent It is advisable to stop the fluid section in the low position in order to prevent the product from takin...

Page 31: ...ening Tightening of the wet cup Verify cup is filled with lubricant T Run the pump then tighten the cup after 10 minutes again after 1 hour then after1 day of operation In the event of a leak the cup...

Page 32: ...resulting from the destruction the occultation or the total or partial removal of the protectors 9 3 Start up Pumps are tested for operation at the factory using a light weight oil lubricant Before s...

Page 33: ...off valve to remove residual air from the motor Unlock the gun valve tap Bring the gun valve tap close to a metal bucket in order to recover the product Hold it against the wall of the bucket to avoid...

Page 34: ...stopped The fluid is polymerized hardened dried in the pump Clean the pump change the parts if necessary The cup is too tightened Loosen Broken part s in the pump Remove check replace The motor seems...

Page 35: ...on seals or cylinder worn Replace parts Seals incorrectly mounted or damaged Check the mounting change if necessary The pump does not deliver enough pressure Insufficient air pressure to the motor val...

Page 36: ...only the most common problems If the information given here does not solve the problem you are experiencing please contact your local SAMES KREMLIN representative for assistance During prolonged shut...

Page 37: ...Check the condition of the hoses Observe the piston rod of the pump Do not let the product dry onto the piston rod Check the lubricant level inside the cup keep it at half level Fill it if necessary I...

Page 38: ...d it is imperative to follow the depressurization procedure and the safety instructions Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after gr...

Page 39: ...Before each reassembly Clean the parts with the appropriate cleaning solvent Fit new seals if necessary after greasing them Grease the piston and the inside of the cylinder to avoid damaging the seal...

Page 40: ...ly Reassembly operation 40 Fluid section Follower plate and Stainless steel REXSH0207 SS FP For a full description of spare parts see Part 12 Spare Parts A 2 A 1 A 1 A 1 A 1 A 1 A 1 A 1 A 1 C 1 C 3 C...

Page 41: ...ve body 21 and the outlet with the lower valve 28 and its seat 30 Remove the piston shovel rod assembly Unscrew the cylinder 10 Cup seals Unscrew the cup 5 Take off the washers 6 12 and the seals 11 R...

Page 42: ...valve Unscrew the nut 23 Unscrew the piston valve 22 Unscrew the piston bush 20 and remove the piston nut 16 the male washer 17 the piston seals 18 and the female washer 19 Reinstall the parts in the...

Page 43: ...htly the cup nut 24 Install the seal 9 in the valve body 21 Install the seat 30 and push it in its housing Locate the seal 36 inside the valve body 21 Screw the filling tube 37 Install the spacer 32 t...

Page 44: ...nuine SAMES KREMLIN accessories and spare parts designed to withstand the pump s operating pressures Fluid section Follower plate REXSH0207 SS FP WARNING these parts are not supplied with the fluid se...

Page 45: ...sher N S 1 1 19 F washer N S 1 1 20 Piston bush 209 693 1 1 21 Valv e body 210 348 1 3 22 Piston v alve 209 691 1 2 23 Nut 88 533 1 3 24 Wettingcup nut 8 253 1 3 25 M washer N S 1 1 27 F washer N S 1...

Page 46: ...motor 5000 144 245 295 1 3 1 Connecting flangen N S 210 447 1 4 Protective housing N S 044 200 010 1 10 Tie rod N S 209 601 2 Recommended maintenance parts N S Denotes parts are not serviceable Level...

Page 47: ...nts PU paints Pharmacy Cosmetics Some foodstuffs 03 PTFE PE FKM Epoxy glue Butyl Silicone Some varnishes Paint 04 PE LEATHER FKM Paint Varnishes Grease Oil Ink Hydro soluble paint 05 GRAPHITED PTFE FK...

Page 48: ...8 146 PTFE 3 8 146 PTFE 3 8 146 PTFE 41 O Ring 1 1 909 130 540 Or 84 183 FKM 1 1 909 130 540 Or 84 394 FKM FKM FEP 1 1 909 130 540 Or 84 181 FKM Adjustment block 4 210 344 ST STEEL 4 210 344 ST STEEL...

Page 49: ...8 146 PTFE 3 8 146 PTFE 3 8 146 PTFE 41 O Ring 1 1 909 130 540 Or 84 183 FKM 1 1 909 130 540 Or 84 183 FKM FKM FEP 1 1 909 130 540 Or 84 183 FKM Adjustment block 4 210 344 ST STEEL 4 210 344 ST STEEL...