Sames Inocoat Inobox, Instruction Manual

Page 1: ...Instruction manual DRT7145 C 2022 11 Inobox Control module...

Page 2: ...risation from Sames The descriptions and characteristics mentioned in this document are subject to change without prior notice Sames 2020 translation of the original version Sames operating manuals ar...

Page 3: ...uction tool Our network of experts is continuously trained and qualified to provide our customers with technical expertise on the liquid or powder installations in which our equipment is integrated Th...

Page 4: ...ply air and fluidizing air 20 5 1 5 Parameter setting screens 21 5 1 6 Screen 3 Counter Alarm Screen 32 5 1 7 Screen 4 Cleaning screen 33 5 1 8 Screen 5 Fault Presence Screen 34 5 1 9 Standby Screen F...

Page 5: ...er setting screens 66 7 3 7 Screen 3 Counter Alarm Screen 66 7 3 8 Screen 4 Cleaning screen 67 7 3 9 Screen 5 Fault Presence Screen 68 7 3 10 Standby Screen Factory Reset screen 69 8 Connections 70 8...

Page 6: ...iance with the National Electrical Code NFPA 70 1 2 Marking The Inobox control module is designed in accordance with the ATEX 2014 34 EU and SI 2016 No 1107 Directives is category 3 and is intended fo...

Page 7: ...heres Warning Flammable material Warning Corrosive substance Warning Toxic material Warning Harmful products No access for people with active implanted cardiac devices Wear ear protection Wear a face...

Page 8: ...er to ensure these two points and it is also his responsibility to make sure that all operators have read and understood the user manuals for any peripheral electrical equipment present in the powderi...

Page 9: ...y repairs on the Inobox module with the power supply still on can only be performed by personnel certified and trained for electrical repairs It is imperative to start the installation with the earthi...

Page 10: ...ule manages by means of a microcontroller the piloting of the high voltage unit and three or four proportional solenoid valves depending on the version In return a reading of the high voltage and curr...

Page 11: ...un connection 3 Vibrator smoke extraction connection 100 VAC 240 VAC 2 50Hz 60 Hz 4 Power supply 100 VAC 240 VAC 2 50Hz 60 Hz overvoltage category II EN 61010 1 5 Earth connection terminal 6 Fluidizat...

Page 12: ...reater The electrical earth contacts must be free of paint or any form of surface with a greater or lesser degree of insulation Dimensions Width 210 mm x height 167 mm x depth 236 3 mm without connect...

Page 13: ...lows independent of the air supply system within the operating range 7 bar 1bar Supply voltage 100 VAC at 240 VAC 50 Hz 60 Hz Maximum Input Power 105 W at 230 VAC Maximum current 0 56 A at 230 VAC 0 9...

Page 14: ...e Inogun M spray guns 4 1 Pneumatic Connections Item Icons Description Characteristics 1 Air supply Hose D 8 10 polyamide 2 Injection air outlet to CS 130 powder pump Hose D 6 8 polyamide 3 Dilution a...

Page 15: ...connector 12 pin 2 Gun Low voltage cable to spray gun or projector Coded male connector 10 pin 3 Vib Smoke Vibrator connection on vibrating table Coded male connector 4 pin 4 100 240 VAC Inobox modul...

Page 16: ...of the Inobox module is done through the different screens or with the help of a PLC in the case of a CAN connection Remarks If the spray gun is not connected when the module is switched on the contro...

Page 17: ...ey one of the following four welcome screens appears The Inobox is connected to a Inogun M or M spray gun Then after a few seconds the Inobox automatically switches to the next screen The Inobox has n...

Page 18: ...ameters can be adjusted for each type of part using the corresponding and keys When spraying is in operation only with an Inogun M with voltage at the output the symbol flashes The voltage and current...

Page 19: ...in voltage current injection air and powder flow see 5 1 2 page 18 The blowing and fluidization values can also be set for each program These values can be found on the 2 2 screen The and keys are use...

Page 20: ...air and fluidization air He can also activate the cleaning mode To return to the previous screen press the key Area Description 1 Setting the values for electrode blowing air and supply air fluidizati...

Page 21: ...the password entry screen 5 1 5 2 Password Input Screen Area Description 1 4 digit access code enter the code by pressing keys 0 to 9 The factory default password is 0000 2 Press the key to confirm th...

Page 22: ...alarm corresponding to the desired maintenance threshold 3 Electrode support operating time and maintenance threshold setting Press the and keys to set the alarm corresponding to the desired maintena...

Page 23: ...dule Press the key to return to the screen 1 for operating mode selection Press the key Area 3 to access the following setting screen or press the key to return to the screen 1 for operating mode sele...

Page 24: ...creen 2 press the key Area 4 Area Description 1 Active cleaning cycle time Press the key to increase the cleaning time in the active phase and key to decrease it 2 Cleaning cycle time at stop inactive...

Page 25: ...Unlocking the current modification Press the and keys to lock and unlock the current setpoint modification 3 Locking Unlocking of the modification of all pilot airs Press the and keys to lock and unl...

Page 26: ...tivation of the vibrator Area Description 1 Activation of the vibrator at the keyboard if the function was previously activated on the parameter screen 4 see 5 1 5 6 page 25 Press the and keys to lock...

Page 27: ...the electrode blowing after the HV control is stopped in seconds Press the and keys to set the time delay 2 Delay of fluidisation after the HV control is stopped in seconds Press the and keys to set t...

Page 28: ...by the logo turning green and by the selection of the hose diameter see the screen below Press the key to return to the screen 1 for operating mode selection Area Description 1 Enable Disable Inoflow...

Page 29: ...the Inoflow mode is enabled the dilution is slaved with the injection Area Description 1 Inoflow mode powder flow setting 0 to 100 2 5 step adjustment of the speed of powder projection to the gun DES0...

Page 30: ...reen Area Description 1 Display contrast setting Press the and keys to set the contrast 2 Selection of the function of the gun keypad Press the key to select the current setting Press the key to selec...

Page 31: ...screen then press the key to return to the screen 1 for operating mode selection Area Description 1 To enter a new 4 digit access code Press the keys associated with numbers 0 to 9 After the sign app...

Page 32: ...perator has exceeded the recommended operating time for maintenance Area Description 1 1st line operating time 2nd line scheduled maintenance time DES07389 3 S c r e e n ON 3 h r s HV ON 0 h r s 0 h r...

Page 33: ...and the pictogram is animated To interrupt the cleaning cycle before the programmed stop see 5 1 5 5 page 24 press the key To return to the previous screen screen 2 press the key When cleaning it is...

Page 34: ...fault is still present after acknowledgement in screen 5 the symbol continues to flash in screen 1 The fault is acknowledged either by a trigger ON OFF or by power ON OFF if the fault is blocking Are...

Page 35: ...me delay on parameter setting screen 5 see 5 1 5 7 page 27 Exit from standby mode can be obtained by pressing any key on the keyboard except the ON OFF keys or the gun trigger Restoring factory settin...

Page 36: ...connection to an Inogun M except for the home screen and the settings screen 7 described below 5 2 1 Start screen of an Inobox connected to an Inogun A automatic gun When the module is switched on by...

Page 37: ...ection Press the or keys Zone 4 to access the next or previous setting screen Area Description 1 Display contrast setting Press the and keys to set the contrast 2 Slave number setting Press the and ke...

Page 38: ...nt menus of the Inobox H control module The screens of the Inobox H are identical to those of the Inobox VT whatever the type of gun connected The icon in Zone 1 indicates the type of Inobox tank cont...

Page 39: ...ens appears The Inobox is connected to a Inogun M or M spray gun Then after a few seconds the Inobox automatically switches to the next screen The Inobox is connected in NF version It allows to choose...

Page 40: ...5 C 2022 11 The Inobox has not recognized the equipment to which it is connected or no equipment is connected It is therefore necessary 1 Switch off the module 2 Check connections 3 Switch the module...

Page 41: ...type of part using the corresponding and keys When spraying is in operation only with an Inogun M with voltage at the output the symbol flashes The voltage and current settings can no longer be change...

Page 42: ...mode 2 Program selection 99 custom programs can be set in voltage current injection air and powder flow see 7 1 2 page 41 The and keys are used to change programs 3 Powder flow rate and fluidization a...

Page 43: ...low out air He can also activate the cleaning mode To return to the previous screen press the key Area Description 1 Setting the values for electrode blowing air using the corresponding and The values...

Page 44: ...the password entry screen 7 1 5 2 Password Input Screen Area Description 1 4 digit access code enter the code by pressing keys 0 to 9 The factory default password is 0000 2 Press the key to confirm th...

Page 45: ...alarm corresponding to the desired maintenance threshold 3 Electrode support operating time and maintenance threshold setting Press the and keys to set the alarm corresponding to the desired maintena...

Page 46: ...dule Press the key to return to the screen 1 for operating mode selection Press the key Area 3 to access the following setting screen or press the key to return to the screen 1 for operating mode sele...

Page 47: ...creen 2 press the key Area 4 Area Description 1 Active cleaning cycle time Press the key to increase the cleaning time in the active phase and key to decrease it 2 Cleaning cycle time at stop inactive...

Page 48: ...previous setting screen screen 3 Area Description 1 Locking Unlocking the voltage modification Press the and keys to lock and unlock the voltage setpoint modification 2 Locking Unlocking the current...

Page 49: ...electrode blowing after the HV control is stopped in seconds Press the and keys to set the time delay 2 Delay of fluidisation delay after the HV control is stopped in seconds Press the and keys to se...

Page 50: ...ea Description 1 Display contrast setting Press the and keys to set the contrast 2 Selection of the function of the gun keypad Press the key to select the current setting Press the key to select the p...

Page 51: ...screen then press the key to return to the screen 1 for operating mode selection Area Description 1 To enter a new 4 digit access code Press the keys associated with numbers 0 to 9 After the sign app...

Page 52: ...perator has exceeded the recommended operating time for maintenance Area Description 1 1st line operating time 2nd line scheduled maintenance time DES08970 3 S c r e e n ON 3 h r s HV ON 0 h r s 0 h r...

Page 53: ...n and the pictogram is animated To interrupt the cleaning cycle before the programmed stop see 7 1 5 5 page 47 press the key To return to the previous screen screen 2 press the key When cleaning it is...

Page 54: ...fault is still present after acknowledgement in screen 5 the symbol continues to flash in screen 1 The fault is acknowledged either by a trigger ON OFF or by power ON OFF if the fault is blocking Are...

Page 55: ...me delay on parameter setting screen 5 see 7 1 5 7 page 49 Exit from standby mode can be obtained by pressing any key on the keyboard except the ON OFF keys or the gun trigger Restoring factory settin...

Page 56: ...screen and screen 2 described below 7 2 1 Start screen of an Inobox connected to an Inogun A automatic gun When the module is switched on by pressing the key one of the following four welcome screens...

Page 57: ...the cleaning mode To return to the previous screen press the key Zone Description 1 Setting the values for electrode blowing air using the corresponding and The values are indicated by the green areas...

Page 58: ...the logo turning green and by the display of the trigger lock icon at the top right of the screen To return to the previous screen press the key When the trigger lock mode is activated the Trigger loc...

Page 59: ...switched on by pressing the key one of the following four welcome screens appears The Inobox is connected to a Inogun M or M spray gun Then after a few seconds the Inobox automatically switches to th...

Page 60: ...ntrol Press the key in zone 1 to select the mode of an integrated equipment on a system without fluidization control and the Inobox automatically switches to the next screen The Inobox has not recogni...

Page 61: ...ameters can be adjusted for each type of part using the corresponding and keys When spraying is in operation only with an Inogun M with voltage at the output the symbol flashes The voltage and current...

Page 62: ...in voltage current injection air and powder flow see 7 3 2 page 61 The blowing and fluidization values can also be set for each program These values can be found on the 2 2 screen The and keys are use...

Page 63: ...electrode blow out air He can also activate the cleaning mode To return to the previous screen press the key Area Description 1 Setting the values for electrode blowing airusing the corresponding and...

Page 64: ...ition and the cleaning mode To return to the previous screen press the key Zone Description 1 Setting the values for electrode blowing air using the corresponding and The values are indicated by the g...

Page 65: ...o turning green and by the display of the trigger prohibition icon at the top right of the screen To return to the previous screen press the key When the trigger lock mode is activated the Trigger Pro...

Page 66: ...e type of gun connected see 5 page 17 7 3 7 Screen 3 Counter Alarm Screen This screen only appears when the operator has exceeded the recommended operating time for maintenance Area Description 1 1st...

Page 67: ...n and the pictogram is animated To interrupt the cleaning cycle before the programmed stop see 7 1 5 5 page 47 press the key To return to the previous screen screen 2 press the key When cleaning it is...

Page 68: ...fault is still present after acknowledgement in screen 5 the symbol continues to flash in screen 1 The fault is acknowledged either by a trigger ON OFF or by power ON OFF if the fault is blocking Are...

Page 69: ...ime delay on parameter setting screen 4 see 7 1 5 7 page 49 Exit from standby mode can be obtained by pressing any key on the keyboard except the ON OFF keys or the gun trigger Restoring factory setti...

Page 70: ...max 0 25 mm for Pilot Dry Contact D COM CLEANING Cathode input of the pilot optocoupler On Off cleaning E N O FAULT relay Output of the NO dry contact normally open of the fault relay Solder wire siz...

Page 71: ...g by shield recovery clamp 0 V TRIGGER A COM TRIGGER B 0V CLEANING C COM CLEANING D N O FAULT relay E N C FAULT relay F COMMON FAULT relay G CAN H H CAN L J CAN shielding K NC L NC M On Off Cleaning F...

Page 72: ...this curve 1 For each UHT IR output current point corresponds to a maximum output voltage point UR according to a mapping recorded in the HVU and not modifiable by the user Example 1 70kV 30 A The op...

Page 73: ...ule 2 Check the fuse B accessible behind the cover A 3 Change the fuse B if necessary see 11 page 73 Injection air fault Under certain conditions it is difficult to have the required air supply pressu...

Page 74: ...control mode The fault can be reset by acknowledgment of the fault 21 Bus power fault The output power of the module or the inverter current has been exceeded Resettable by Fault Acknowledgment 22 Saf...

Page 75: ...20 If the micro switch is set to OFF the monitoring is active over the entire range factory setting 34 Blowing fault A blowing control is activated without current feedback from the activated valve R...

Page 76: ...dition of the high voltage unit 24 Trigger request at startup For the automatic gun check that the external trigger connection PLC connector is not activated For the manual gun check that the trigger...

Page 77: ...d the communication speed from 0 to 7 using the last setting screen It is a version CAN2 0A with the standard format 11 bit identifier The CAN uses a linear bus terminated at each end with 120 W resis...

Page 78: ...Point 30 6 CAN Fluidisation Setpoint Fuidisation setpoint requested by the CAN This setpoint is applied only if the CAN_Control mode is active and the HV trigger is activated Point 50 7 Spare Byte CA...

Page 79: ...ive 4 HV request OK The HV request is taken into account by the Inobox 3 External cleaning External cleaning is requested 1 on the input it will be taken into account if the PLC has not requested clea...

Page 80: ...mode fault 3 35 Fluidisation fault 2 34 Blowing fault 1 33 Dilution fault 0 32 Injection fault Byte 3 Fault 2 Fault information 2 7 5 Voltage coherence fault see 11 1 page 74 6 22 Safe shutdown fault...

Page 81: ...not necessary On the other hand if the stop is not possible the 1st emergency parts will be kept in stock Wearing parts Wearing parts are consumable components such as O rings that undergo regular de...

Page 82: ...29883 Inobox VT control module for vibrating table 1 1 910029884 Inobox H control module for tank 1 1 910030576 Inobox NF control module 1 1 910030041 Power cable Europe 1 1 910030398 Power cable US 1...

Page 83: ...A First issue 2021 05 S Court B Add CAN NC start screen 2 faults Second vibrator settings Intensity and program control 2022 11 O Aubin C UKCA Marking Transfer of CSA certification to QPS Change of id...

Page 84: ...Sames 13 Chemin de Malacher 38240 Meylan France 33 0 4 76 41 60 60 www sames com...