Sames inocoat Inogun A, Instruction Manual

Page 1: ...Instruction manual DRT7133 D 2023 01 Inogun A FCC Standard and Robotic Versions...

Page 2: ...risation from Sames The descriptions and characteristics mentioned in this document are subject to change without prior notice Sames 2020 translation of the original version Sames operating manuals ar...

Page 3: ...uction tool Our network of experts is continuously trained and qualified to provide our customers with technical expertise on the liquid or powder installations in which our equipment is integrated Th...

Page 4: ...m gravity center for robotic versions 19 3 2 1 Robotic Single 60 Inogun A 19 3 2 2 Robotic Twin Convergent 60 Inogun A 20 3 2 3 Robotic Twin Parallel 60 Inogun A 21 3 3 Dimensions mm optional extended...

Page 5: ...54 8 6 1 Powder tube assembly 55 8 6 2 Protective cover assembly 56 8 7 Barrel assembly penetrant testing version 57 8 7 1 Powder tube set penetrant testing version 58 8 8 Holding flange assembly 59 8...

Page 6: ...jector has been designed according to standards indicated below Canadian Standards CSA C22 2 No 61010 1 12 CSA C22 2 No 213 19 CSA C22 2 No 0 20 CSA C22 2 No 60079 31 15 as a guide EN 50177 09 A1 13 a...

Page 7: ...for an ambient temperature range of 0 C to 40 C During the installation the user will take into consideration that the keypad underwent only a shock corresponding to an energy of a low risk see DRT714...

Page 8: ...ogun A projector P N 910030100 Equipped barrel P N 910028708 Equipped rear body P N 910028710 Electrode support P N 910027640 Low voltage cable 18 m P N 900018168 Robotic support R f 900018640 Robotic...

Page 9: ...pheres Warning Flammable material Warning Corrosive subtance Warning Toxic material Warning Harmful products No access for people with active implanted cardiac devices Wear ear protection Wear a face...

Page 10: ...ll operators have read and understood the user manuals for any peripheral electrical equipment present in the powdering area 1 5 Warnings It is imperative that anyone wearing a pacemaker does not use...

Page 11: ...umatic control module must be electrically connected to the grounding system for protecting the power supply Finally and for the same reasons it will be necessary in the spraying area to have an antis...

Page 12: ...is safe for workers In this context and particularly for the disconnection threshold the overload current I and the minimum voltage Umin must be defined and documented in relation to the operational...

Page 13: ...ation See 5 2 4 in standard EN50177 Effectiveness of the protection measures against direct contact See 5 5 2 in standard EN50177 Effectiveness of the earthing measures See 5 7 in standard EN50177 Sla...

Page 14: ...es associated with the Sames HV generator Detection of air pressure drops Detection of ventilation failure Detection of variations in ventilation flow rates Detection of fire Failure to install safety...

Page 15: ...not designed by Sames or a Sames control system modified by a third party without written permission from an authorized Sames technical agent accidents such as collision with external objects or simil...

Page 16: ...ule that controls both the high voltage and the powder output of the projector connected to it These two indissociable elements constitute a powder coating equipment Pre programmed voltage and current...

Page 17: ...17 DRT7133 D 2023 01 Member of Exel group Robotic Twin Convergent Inogun A Robotic Single Inogun A Robotic Twin Parallel Inogun A...

Page 18: ...18 Member of Exel group DRT7133 D 2023 01 3 Characteristics 3 1 Dimensions mm straight version 1046 410 361 30 DES07279 DES07280 1423 467 40 50...

Page 19: ...rtia axis and moments kg x mm2 measured to the gravity center Inertia moments kg x mm2 measured to the output C S Ix 0 00 0 75 0 67 Px 6123 60 Iy 0 00 0 67 0 75 Py 11078 18 Iz 1 00 0 00 0 00 Pz 16650...

Page 20: ...sured to the gravity center Inertia moments kg x mm2 measured to the output C S Ix 0 01 0 88 0 48 Px 14739 80 Iy 0 03 0 48 0 88 Py 29969 01 Iz 1 00 0 01 0 03 Pz 30163 49 Ixx 89717 61 Ixy 96 04 Ixz 92...

Page 21: ...mm2 measured to the gravity center Inertia moments kg x mm2 measured to the output C S Ix 0 00 0 86 0 50 Px 16093 73 Iy 1 00 0 02 0 03 Py 32002 20 Iz 0 04 0 50 0 86 Pz 32387 88 Ixx 89532 18 Ixy 5 02 I...

Page 22: ...706 A mm Round spray 273 423 573 723 873 Dimensions mm A B C 60 nozzle adapter Flat spray 1515 100 197 90 nozzle adapter Flat spray 1441 127 123 60 nozzle adapter Round spray 1522 114 205 90 nozzle ad...

Page 23: ...jector and allows the powder supply to the projector Inogun A projector Ambient temperature during operations 0 to 40 C Maximum output voltage 100 kV 0 kV 10 kV Max output current 110 A ou 10 A High v...

Page 24: ...ed 3 HVU 2 Primary 2 HVU 2 Primary 4 Not connected 5 Ground 3 Ground 6 Not connected 7 I HVU return 4 I HVU return 8 9 Inogun A recognition bridge automatic 10 1 2 3 4 4 3 2 1 5 6 7 8 9 10 DES07281 In...

Page 25: ...wdriver Allen wrench 3mm Torque wrench Open end wrench 13 mm Tube wrench 14 mm Multigrip pliers P N Description Qty Unit of sale H1GSYN037 Dielectric grease for high voltage unit 100 ml 1 1 P N Descri...

Page 26: ...5 2 1 Inogun A FCC FCC version Place the index pin on the holding flange Pass the LV cable through the support tube Manually connect the LV cable and the air and powder hoses to the projector Align t...

Page 27: ...Standard Inogun A version Assembling Place the rear support on the holding flange Secure with the 3 screws M4 x16 A Place the O ring and sleeve on the LV cable Manually connect the cable to the proje...

Page 28: ...s to the projector 5 2 3 Installation of the counter electrode for the standard Inogun A version Remove the holding flange see 6 4 2 page 35 Separate the rear body from the projector to release the ca...

Page 29: ...1 Step 2 Remove the electrode support assembly 3 and its deflector 2 flat spray or round spray When installing an extended nozzle from length 450 mm it is imperative to check the installation of the r...

Page 30: ...1 Manually unscrew the nozzle nut 1 Step 2 Remove the electrode support assembly 3 and its deflector 2 flat spray or round spray Step 3 Screw the nut 4 of the 60 or 90 nozzle adapter onto the barrel o...

Page 31: ...sheath then the coupling and the robotic support Place the O ring and sleeve on the LV cable Manually connect the LV cable and then the air and powder hoses to the projector Place the robotic support...

Page 32: ...Inocontroller or Inobox otherwise a malfunction may occur 6 1 Summary table of maintenance operations The maintenance intervals indicated in the procedures below are only indicative The user will have...

Page 33: ...eaning operations of some elements of the equipment To limit this level only the specific tools supplied with the equipment will be used This first level of maintenance is generally taken care of by p...

Page 34: ...ctrode support Step 3 Clean the electrode support with compressed air and also the deflector Make sure that there is no accumulation of powder Step 4 Clean the powder passage duct by blowing with comp...

Page 35: ...ith a 5 mm hexagon wrench Replace if necessary When replacing the O ring A for reassembly use the seal assembly tool B P N 900018753 6 4 2 Procedure B2 Holding flange Unscrew the 4 M4x 20 screws with...

Page 36: ...minal and connector replace the rear body if necessary Installation Replace the rear body taking care not to pinch the wires Connect the ground wire press the wire against the protective cover assembl...

Page 37: ...lean the inside of the powder tube with compressed air possibly the outside Check the condition of the O rings A and powder tube replace if necessary Before reassembling the powder tube blow its housi...

Page 38: ...cover assembly Check the condition of the O rings replace if necessary Remove the electrode blowing duct check its condition replace if necessary Reassembly For the reassembly of the protective cover...

Page 39: ...seal of the new HVU Position the HVU in the barrel and push it to the stop Check the condition of the contact o ring Replace it if necessary If replacing the O ring A when reassembling use the seal a...

Page 40: ...port assembly 2 and its deflector 3 flat spray or round spray from the 60 or 90 nozzle adapter Unscrew the swivel nozzle nut 1 and remove the nozzle adapter from the barrel Insert the split ring remov...

Page 41: ...Remove the 60 or 90 elbow 7 by pushing it out from under it using a non cutting tool so as not to damage the elbow Replace it if necessary It is essential to replace the 3 o rings 8 with new ones Pro...

Page 42: ...90 powder elbow is plugged Clean the swivel powder elbow with compressed air Powder does not adhere to the part to be painted The part is not correctly grounded Ensure that the electrical resistance...

Page 43: ...not necessary On the other hand if the stop is not possible the 1st emergency parts will be kept in stock Wearing parts Wearing parts are consumable components such as O rings that undergo regular de...

Page 44: ...8 10 1 page 61 1 1 1 2 4 910027640 Flat spray electrode support see 8 10 1 page 61 1 1 1 2 5 910028708 Barrel assembly see 8 6 page 54 1 1 6 910027298 Equipped rear body 1 1 7 910028159 Holding flange...

Page 45: ...Qty Unitof sale Maintenance level for spare part 9 910026238 Support tube assembly for Inogun FCC 1 1 9 1 900017448 End piece 1 1 9 2 250000214 Stainless steel FB 90 M 4 10 screw 1 1 9 3 900016077 In...

Page 46: ...46 Member of Exel group DRT7133 D 2023 01 8 2 Inogun A standard version 2 3 4 5 6 7 8 10 11 12 13 14...

Page 47: ...8 10 1 page 61 1 1 1 2 5 910028708 Barrel assembly see 8 6 page 54 1 1 6 910027298 Equipped rear body 1 1 7 910028159 Holding flange assembly see 8 8 page 59 1 1 8 900017990 Low voltage cable Inogun A...

Page 48: ...48 Member of Exel group DRT7133 D 2023 01 8 3 Robotic Single 60 Inogun A projector 2 3 4 5 7 10 18 17 8 6 11 19...

Page 49: ...8 10 1 page 61 1 1 1 2 5 910028708 Barrel assembly see 8 6 page 54 1 1 6 910027298 Equipped rear body 1 1 7 910028159 Holding flange assembly see 8 8 page 59 1 1 8 900018168 Low voltage cable Inogun A...

Page 50: ...50 Member of Exel group DRT7133 D 2023 01 8 4 Robotic Twin Convergent Inogun A projector 2 3 4 5 6 7 8 11 17 18 10 19...

Page 51: ...8 10 1 page 61 2 1 1 2 5 910028708 Barrel assembly see 8 6 page 54 2 1 6 910027298 Equipped rear body 2 1 7 910028159 Holding flange assembly see 8 8 page 59 2 1 8 900018168 Low voltage cable Inogun A...

Page 52: ...52 Member of Exel group DRT7133 D 2023 01 8 5 Robotic Twin Parallel Inogun A projector 2 3 4 5 6 7 11 8 17 18 19 10...

Page 53: ...10 1 page 61 2 1 1 2 5 910028708 Barrel assembly see 8 6 page 54 2 1 6 910027298 Equipped rear body 2 1 7 910028159 Holding flange assembly see 8 8 page 59 2 1 8 900018168 Low voltage cable Inogun A...

Page 54: ...for spare part 5 910028708 Barrel assembly 1 1 5 1 910028155 Powder tube assembly see 8 6 1 page 55 1 1 2 5 2 910028158 Protective cover assembly see 8 6 2 page 56 1 1 5 3 910028157 HV contact with o...

Page 55: ...l group 8 6 1 Powder tube assembly Level 1 1st emergency parts Level 2 Wearing parts Item Part Number Description Qty Unitof sale Maintenance level for spare part 5 910028155 Powder tube assembly 1 1...

Page 56: ...Unitof sale Mainte nance level for spare part 5 2 910028158 Protective cover assembly 1 1 5 21 J2CTPB510 O ring 1 1 5 22 J2FTDF078 O ring 1 1 5 23 250000370 Torx screw M3 x 5 zinc plated steel 1 1 X2B...

Page 57: ...rt 5 910033692 Barrel assembly penetrant testing version 1 1 5 1 910030173 Powder tube assembly Penetrant testing version see 8 6 1 page 55 1 1 2 5 2 910028158 Protective cover assembly see 8 6 2 page...

Page 58: ...tube set penetrant testing version Level 1 1st emergency parts Level 2 Wearing parts Item Part Number Description Qty Unitof sale Maintenance level for spare part 5 910030173 Powder tube set penetrant...

Page 59: ...aring parts Item Part Number Description Qty Unit of sale Mainte nance level for spare part 7 910028159 Holding flange assembly 1 1 7 1 J2CTPC185 O ring 1 1 2 7 2 X3AVSY123 Zinc plated C M 4 20 screw...

Page 60: ...onnection Item Part Number Description Qty Unitof sale Mainte nance level for spare part 1 910028711 Equipped counter electrode 1 1 1 1 J3ETOR097 Counter electrode conductor seal included in item 1 2...

Page 61: ...t Number Description Qty Unit of sale Maintenance level for spare parts 4 910027640 Flat spray electrode support 1 1 1 2 4 1 J2CTCN054 O ring included in item 4 1 1 1 2 3 900016321 Medium flat spray d...

Page 62: ...ontact extended nozzle 900018741 Part Number Nozzle length mm Body Number of electrode extensions Nut Spray deflector Spring ionizer Electrode extension Electrode Support Reinforce ment sleeve 9100284...

Page 63: ...63 DRT7133 D 2023 01 Member of Exel group 8 10 2 1 Lengths 150 and 300 mm 3 3 1 4 8 4 6 x 1 length 150 mm x 2 length 300 mm 2 4 3 4 4 4 5 4 7 4 4 1...

Page 64: ...900021863 Flat spray medium deflector for Extended nozzle option 1 1 2 900021864 Flat spray large deflector for Extended nozzle option 1 1 2 3 1 EU9001917 O ring 2 1 1 2 4 910027640 Flat spray electr...

Page 65: ...Extended nozzle option 1 1 2 900021864 Flat spray large deflector for Extended nozzle option 1 1 2 3 1 EU9001917 O ring 2 1 1 2 4 910032276 Reinforced electrode support length 450 to 600 mm 1 1 1 4 1...

Page 66: ...ay electrode support 1 1 1 2 4 1 J2CTCN054 O ring included in item 4 1 1 1 2 4 2 J2CTPC020 O ring included in item 4 1 1 1 2 3 1409259 Round spray deflector Dia 16 mm white 1 1 1 2 900008026 HD Round...

Page 67: ...r Nozzle length mm Body Number of electrode extensions Nut Spray d flector Spring ionizer Electrode extension Electrode Support Reinforce ment sleeve 910028576 150 900021080 1 900018342 900020904 9000...

Page 68: ...Round spray deflector Dia 20 mm white option 1 1 2 900008027 HD Round spray deflector Dia 20 mm blue option 1 1 2 1411993 Round spray deflector Dia 25 mm white option 1 1 2 3 1 EU9001917 O ring 2 1 1...

Page 69: ...DRT7133 D 2023 01 Member of Exel group 8 10 4 2 Lengths from 450 to 1500 mm 4 1 4 7 2 x 3 length 450 mm x 4 length 600 mm x 5 length 1050 mm x 10 length 1500 mm 4 8 3 4 10 3 1 4 5 4 2 4 3 4 4 4 6 4 9...

Page 70: ...pray deflector Dia 20 mm white option 1 1 2 900008027 HD Round spray deflector Dia 20 mm blue option 1 1 2 1411993 Round spray deflector Dia 25 mm white option 1 1 2 3 1 EU9001917 O ring 2 1 1 2 4 910...

Page 71: ...escription Qty Unit of sale Maintenance level for spare parts 20 910032710 Kit for converting a flat spray into a round spray for extended nozzles 1 1 3 1409259 Round spray deflector Dia 16 mm white 1...

Page 72: ...rts 21 910032709 Kit for converting a round jet into a flat spray for extended nozzles 1 1 3 900020896 Flat spray narrow deflector for Extended nozzle 1 1 1 2 3 1 EU9001917 O ring 2 1 1 2 4 3 90001779...

Page 73: ...Unit of sale Maintenance level for spare parts 22 910029247 60 nozzle adapter 1 1 22 1 900019144 60 powder elbow 1 1 2 22 2 J2FTDF177 O ring 2 1 1 2 22 3 J2FTDF155 O ring 1 1 1 2 22 4 900018709 Swivel...

Page 74: ...intenance level for spare parts 23 910029270 90 nozzle adapter 1 1 22 2 J2FTDF177 O ring 2 1 1 2 22 3 J2FTDF155 O ring 1 1 1 2 22 4 900018709 Swivel nozzle nut 1 1 22 5 J2CTCN054 O ring 1 1 2 22 6 900...

Page 75: ...1 1st emergency parts Level 2 Wearing parts Item Part Number Description Qty Unit of sale Maintenance level for spare parts 16 200000412 Fixing nut 50 40 1 1 130002080 Fixing nut 40 40 1 1 Item Part N...

Page 76: ...n order to fix the Inogun A robotic projector whatever its version on the robot to be equipped Interface diagram Part Number Description Qty Unit of sale Maintenance level for spare parts 160000148 5...

Page 77: ...V cable length for Inogun A FCC addition of sleeve for robotic versions addition of spare parts rings modification of illustrations and modification of filter reference 1 5 and 8 10 2021 O Aubin C Add...

Page 78: ...78 Member of Exel group DRT7133 D 2023 01 10 Appendices 10 1 Preventive maintenance plan...

Page 79: ...t lectrode Checking for electrode contamination 1 66 1 40 X 1 8 quipement Equipment Support lectrode Electrode support V rification joint conducteur Checking conductive O ring 1 66 1 40 X 1 Projeteur...

Page 80: ...contact HT HV contact extension Nettoyage avec air comprim Cleaning with compressed air 1 66 1 40 X 1 A chaque arr t de production Pression maxi 2 5 bars Every break time Air pressure max 2 5Bars 12...

Page 81: ...n Instruction manual Outil Tool Ensemble Assembly Commentaires Notes Num ro d ordre Serial Sous ensemble Sub assembly D signation de l l ment Designation of the assembly Pour 1 ensemble For 1 assembly...

Page 82: ...79 DRT7133 D 2023 01 Member of Exel group 10 2 EU and UK declarations of conformity...

Page 83: ...e Production Quality Assurance Notification INERIS 07ATEXQ401 Le signe X plac derri re le num ro d attestation d examen UE de type indique que cet appareil est soumis des conditions sp ciales d utilis...

Page 84: ...pplicabili Directivas aplic veis Obowi zuj ce dyrektywy Toepasselijke richtlijnen Platn sm rnice Till mpliga direktiv G ldende direktiver Sovellettavat direktiivit Kohaldatavad direktiivid Piem rojam...

Page 85: ...ark New Port Road Ellesmere Port CH65 4LZ UK Production Quality Assurance Notification CML 21UKQAN14372 Le signe X plac derri re le num ro d attestation d examen UK de type indique que cet appareil es...

Page 86: ...irectivas aplicables Direttive applicabili Directivas aplic veis Obowi zuj ce dyrektywy Toepasselijke richtlijnen Platn sm rnice Till mpliga direktiv G ldende direktiver Sovellettavat direktiivit Koha...

Page 87: ...Sames 13 Chemin de Malacher 38240 Meylan France 33 0 4 76 41 60 60...