Samoa LARIUS GHIBLI 30:1, Operating And Maintenance Manual

Page 1: ...w w w l a r i u s c o m REV 02 09 2020 Manuale Cod 150088 GHIBLI 30 1 40 1 Airless pneumatic pump for spray painting II 2 G Ex h IIB T6 Gb OPERATING AND MAINTENANCE MANUAL EN...

Page 2: ...manual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconv...

Page 3: ...CLEANING AT THE END OF THE WORK 11 ROUTINE MAINTENANCE 12 MANUAL RESET OF THE PNEUMATIC MOTOR 13 DISASSEMBLY OF THE PNEUMATIC MOTOR 13 DISASSEMBLY OF THE PUMPING GROUP 14 PROBLEMS AND SOLUTION 15 SPA...

Page 4: ...ment carry out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning has no...

Page 5: ...aterial to be aspirated and pushed towards theoutlet Theunitcomescompletewithatransportationtrolley a high pressurematerialfilter anairsupplyregulatorforthepump a materialsuctiontube completewithfilte...

Page 6: ...6 0 8 GPM 0 O 1 2 3 4 L MIN PUMP DELIVERY pressure release material BAR 250 200 150 100 50 0 PSI 4000 3500 3000 2500 2000 1500 1000 500 AIR CONSUMPTION L MIN 1000 800 600 400 200 0 CFM 40 35 30 25 20...

Page 7: ...r pump 7 High pressure filter material outlet 8 High pressure filter out material 9 Recirculating cock 10 Recirculation pipe fitting fixing 11 Fluid recirculation pipe Pos Description 12 Material suct...

Page 8: ...www larius com 6 GHIBLI 30 1 40 1 REV 01 03 2020 Cod 150088 5 4 3 3 2 2 19 18 1 1 20 6 14 7 8 10 15 9 Air assisted airless version Airless version Fig 2D...

Page 9: ...its parts Follow carefully all the safety rules The personnel must be equipped with the necessary safety clothing Themanufacturerwillnotberesponsiblefortheunloading operationsandtransporttotheworkplac...

Page 10: ...PRESSURE INDICATED NEVER POINT THE SPRAY GUN AT YOURSELVES OR AT OTHERPEOPLE THECONTACTWITHTHECASTINGCAN CAUSE SERIOUS INJURIES IN CASE OF INJURIES CAUSED BY THE GUN CASTING SEEK IMMEDIATE MEDICAL AD...

Page 11: ...nd explosion Avoid approaching too much to the pump piston rodwhenthepumpisworkingorunderpressure A sudden movement of the piston rod can cause wounds or finger squashing If the product to be used is...

Page 12: ...umping element as protection Therefore before sucking the product carry out a washing using a diluent Dip the suction hose H1 into the tank of the washing Insert the recirculating pipe H2 into a conta...

Page 13: ...a solvent PREPARATION OF THE PAINT Make sure the product is suitable to be used with a spray gun Mix and filter the product before using it For filtration use CLOSE MESH ref 214 andLARGE MESH ref 215...

Page 14: ...mend you to suck and to leave light mineral oil inside the pumping group and the flexible hose In this case please follow the washing procedure described on page 8 before using the tooling To tighten...

Page 15: ...nical data Exceed this value can block the valves of the pneumatic motor in the intermediate position of the cycle reversal To start again a blocked motor close the air supply and release pressure in...

Page 16: ...ts N1 3 Pull the pumping unit towards yourself so that the split pin N2 can be extracted leaving the air valve open will facilitate this operation 4 Atthispoint unscrewthepistonrodfromthepneumatic mot...

Page 17: ...Disassemble the motor and verify Accelerateworkingandnopressure of the pump There is no product Check the flexible suction tube The pump sucks air Controllare il tubo di aspirazione flessibile Gasket...

Page 18: ...ut the outlet hose The feed air pressure is too low Increase air pressure Waste of product from the wet cup Upper gaskets worn Tighten the packing nut In case of persistentwasteofproduct replacethe up...

Page 19: ...less steel version pag 30 Z Wall support pag 34 Complete pneumatic motor pump Ghibli BASE 30 1 40 1 pag 18 Complete trolley pag 33 Paint suction system pag 32 Air regulation group AIRLESS version trol...

Page 20: ...088 P 2 1 3 9 9 10 10 11 11 12 13 17 18 4 5 6 7 8 14 15 16 20 21 22 23 19 24 25 27 29 30 26 31 33 32 29 34 35 28 36 37 38 39 40 COMPLETE PNEUMATIC MOTOR PUMP GHIBLI 30 1 40 1 BASE PUMP VERSION WARNING...

Page 21: ...ston rod 1 23 96017 Bush 1 24 96020 O ring 1 25 96018 O ring 1 26 96021 Motor support 1 27 96210 Earthing plate 1 28 96211 Screw M6 1 29 96022 1 Gasket 2 30 96031 Screw M8 6 31 96022 Front plate 1 32...

Page 22: ...8 Q 25 27 29 30 26 31 33 32 29 34 35 28 9 9 10 10 11 11 12 13 17 18 8 20 21 22 23 24 2 3 4 5 6 7 14 15 16 19 1A 1B 1C COMPLETE PNEUMATIC MOTOR PUMP GHIBLI 30 1 40 1 TROLLEY AND WALL PUMP VERSION WARNI...

Page 23: ...piece 1 14 96012 O ring 1 15 96010 Guide rod 1 16 96009 Valve 2 17 96025 Screw M4 2 18 96011 Crosspiece guide spring 2 19 96013 Motor piston 1 20 96027 Complete screw valve 2 21 33031 Washer 1 22 9601...

Page 24: ...od 150088 R 1 4 7 8 9 12 13 14 5 17 9 8 7 18 19 20 22 21 24 23 25 26 27 28 10 11 16 15 8A 8A 2 3 6 29 30 31 Complete pumping PUMP GHIBLI GALVANIZED AND STAINLESS STEEL VERSION 30 1 40 1 WARNING always...

Page 25: ...9 O ring 1 5 98506 Gaskets ring nut 1 6 96502 Complete tank 1 7 98406 V female ring 2 8 96512 PTFE gasket 6 8A 96513 Polyethylene gasket 4 9 98408 V male ring 2 10 98403 Pumping group 1 11 96083 Gaske...

Page 26: ...29 O ring 1 5 98506 Gaskets ring nut 1 6 96502 Complete tank 1 7 98406 V female ring 2 8 96512 PTFE gasket 6 8A 96513 Polyethylene gasket 4 9 98408 V male ring 2 10 98403 Pumping group 1 11 96083 Gask...

Page 27: ...Elbow 1 3 91101 Valve 1 4 96215 Rapid coupling 3 8 Tube 12 2 5 96217 Tubo 12 10mm 0 5m 1 Pos Code Description Q ty 6 96259 Manometer 1 7 8029 Screw TCE UNI 5931 M6x22 2 8 95063 Washer 6 4 9 91026 UNI...

Page 28: ...Ref 96250 1 1 2 3 2 4 5 6 WARNING always indicate code and quantity for each part required Pos Code Description Q ty 96250 1 Complete group 1 96261 Reduction 1 2 91020 Adattatore 3 8 mm CON 2 3 91101...

Page 29: ...8 Tube 12 1 6 96259 Manometer 1 7 96261 Reduction 1 8 8029 Screw TCE UNI5931 M6x22 4 9 95063 Washer 6 8 10 91026 UNI 5588 M6 Nut 4 11a 11b 91107 RL 3 8 group bracket 1 Pos Code Description Q ty 12 91...

Page 30: ...40 1 REV 01 03 2020 Cod 150088 1 20 19 18 1 17 2 16 15 3b 15 14 3a 4 5 6 7 16 15 15 14 9 10 11 12 8 13 V AIR REGULATION AIR ASSISTED AIRLESS WALL VERSION Rif 96262 1 WARNING always indicate code and q...

Page 31: ...CON 1 5 3379 T female fitting 3 8 1 6 10103 Bayonet fitting 1 7 3560 Adapter 3 8 1 4 mm CON CON 1 8 8167 Manometer 1 9 3344 Air regulator 1 10 8055 1 Adapter 1 4 MF 1 11 33012 Copper gasket 1 4 1 12...

Page 32: ...com 30 GHIBLI 30 1 40 1 REV 01 03 2020 Cod 150088 W INOX 2 4 5 6 7 8 11 12 13 14 16 13 15 1 10 9 3 17 COMPLETE FILTER SPLIT GHIBLI PUMP 30 1 40 1 WARNING always indicate code and quantity for each par...

Page 33: ...et 1 4 2 14 98325 Ball valve1 4 1 15 96065 Adapter 1 4 M20x2 2 16 98377 Elbow MF 1 4 1 17 10112 INOX label 1 Pos Code Description Q ty 96220 Complete filter M16x1 5 96220 1 Complete filter 1 4 1 10107...

Page 34: ...tom filter assembly 1 2 16608 Suction pipe complete with filter with Split version 1 3 16609 Recirculating pipe Split version 1 Pos Code Description Q ty 16611 Paint suction system with suction pipes...

Page 35: ...Description Q ty 96320 Complete trolley 1 16271 Trolley handle 1 2 16272 Trolley frame 1 3 16954 Trolley bracket 1 4 91023 Wheel 2 5 37403 Plug 2 Pos Code Description Q ty 6 91047 Wheel washer 6 7 80...

Page 36: ...150088 1 1 1 2 2 2 3 Z WALL SUPPORT GHIBLI 30 1 40 1 Rif 91200 1 Pos Code Description Q ty 91200 1 Supporto a parete Ghibli 30 1 40 1 1 54004 Screw 3 2 95063 Washer 3 3 96038 Wall support 1 WARNING al...

Page 37: ...11131 L91X 1 4 11130 L91X M16x1 5 PISTON GUNSTOCK FILTERS Art Description 11039 Green 30M 11038 White 60M 11037 Yellow 100M 11019 Red 200M FILTER Art Description 95218 Sieve 30M 95219 Sieve 60M 95220...

Page 38: ...FC33 40 SFC11 40 SFC23 40 SFC33 60 SFC13 20 SFC23 60 SFC33 80 SFC13 40 SFC25 20 SFC39 40 SFC13 60 SFC25 40 SFC39 60 SFC15 20 SFC25 60 SFC39 80 SFC15 40 SFC27 20 SFC43 40 SFC15 60 SFC27 40 SFC43 60 SFC...

Page 39: ...156 100 cm HIGH PRESSURE HOSE 3 8 M16x1 5 max pressure 425 bar Art Description 18063 7 5 mt 18064 10 mt 18065 15 mt ANTISTATIC HOSE 3 16 M16x1 5 max pressure 210 bar Art Description 6164 5 mt 55050 7...

Page 40: ...ute 60 Room temperature 20 C to 60 C Maximum fluid temperature C 60 C LariusGHIBLIseriespneumaticpistonpumpsare groupIImechanicaldevicesforuseinareaswhere gasses classified as iib category 2 g are pre...

Page 41: ...ntenanceoperations must be performed by qualified personnel Read the indications provided in the user and maintenance manual carefully prior to installa tion All of the maintenance operations must be...

Page 42: ...www larius com 40 GHIBLI 30 1 40 1 REV 01 03 2020 Cod 150088...

Page 43: ...furthermore to the harmonized standards UNI EN ISO 12100 1 2 Machinery safety basic concepts general principles of design Basic terminology methodology Technical principles This declaration relates e...

Page 44: ...LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com www larius com...