Samoa LARIUS GHIBLI MIX 2K, Operating And Maintenance Manual

Page 1: ...w w w l a r i u s c o m ED 04 04 2021 Manuale Cod 150183 LARIUS GHIBLI MIX 2K Double components mixing machine EN OPERATING AND MAINTENANCE MANUAL...

Page 2: ...nical details mentioned in this manual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsi...

Page 3: ...he results desired quickly and professionally INDEX WARNINGS p 5 WORKING PRINCIPLE p 6 TECNICAL DATA p 7 DESCRIPTION OF THE EQUIPMENT p 8 PNEUMATIC DIAGRAM p 12 PLANT DIAGRAM p 14 TRANSPORT AND UNPACK...

Page 4: ...I n t e n t i o n a l l y b l a n k p a g e...

Page 5: ...carry out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning has not be...

Page 6: ...resistance with respect to mono component paints Sectorsofuse Genericmetalworking WoodworkingandFur nishings Aerospaceindustry Plastics Bicyclesandmotorcycles Automobile components Automobiles Paintin...

Page 7: ...ly pressure the mixing ratio Temperatures referring to the machine also check the technical data sheets of the products Parts of the pump in contact with the material GHIBLI 40 1 stainless steel A GHI...

Page 8: ...Pos Description 1 Vega Pump washing solvent 2 GHIBLI product pump A 3 GHIBLI product pump B catalyst 4 Operator Touch panel 5 Electrical panel Pos Description 6 Solvent filter 7 Product delivery 8 Pro...

Page 9: ...11 12 13 14 www larius com 9 ED 04 04 2021 Cod 150183 LARIUS GHIBLI MIX 2K Pos Description 11 Light indicator 12 Elettrovalve Unit Pos Description 13 Air treating Unit 14 Air supply tap...

Page 10: ...d 150183 LARIUS GHIBLI MIX 2K Pos Description 15 Air pressure regulator pump B 16 Pump B pressure gauge 17 Product filter B 18 Recirculation drain tap Pos Description 19 Spray gun for washing 20 Spray...

Page 11: ...2021 Cod 150183 LARIUS GHIBLI MIX 2K Pos Description 22 Atomization air adjustment 23 Fan air adjustment 24 Product filter A 25 Product A suction Pos Description 26 GHIBLI Product pump A 27 Washing pu...

Page 12: ...arius com 12 ED 04 04 2021 Cod 150183 LARIUS GHIBLI MIX 2K N 1 Product A pump A PAINT GHIBLI 40 1 N 1 Solvent pump DILUENT D GHIBLI 40 1 N 1 Pump used for washing VEGA 5 1 Washing liquid solvent The t...

Page 13: ...automatic gun A B Solvent delivery W W Flow GHIBLI B Catalyst 30 1 Product GHIBLI 40 1 Product A GHIBLI 40 1 Solvent W VEGA 5 1 Recirculation Non return valve Non return valve Wire encoder Wire encod...

Page 14: ...S ABOUT THE USE OF SAFETY DEVICES FOR THEIR OWN SAFETY AND ABOUTTHEGENERALRULESFORACCIDENTPREVENTION INCOMPLIANCEWITHINTERNATIONALREGULATIONSAND WITH THE LAWS OF THE COUNTRY WHERE THE PLANT IS USED TH...

Page 15: ...t be earthed Avoid approaching too much to the pump piston rodwhenthepumpisworkingorunderpressure A sudden movement of the piston rod can cause wounds or finger squashing Neversprayoverflammableproduc...

Page 16: ...g of the system The machine requires a 220V alternating current power supply Should anyone use an extension cable between the tooling and the socket it must have the same characteristics as the cable...

Page 17: ...G THE EQUIPMENT TO THE PNEUMATIC LINE Make sure that the air line to be connected to the machine is capable of constantly providing pressure at 7 bar Before opening the air line turn the ball valve J8...

Page 18: ...solvents indoors For disposing of the washing liquid see the re quirements laid down in the Standards in force in the country in which the equipment is used and act accordingly The Client is solely re...

Page 19: ...recirculation make sure that the com ponents are flowing in their relative lines up to the mixing block If the equipment is being used for the first time wash it to make surethattherearenooilresidues...

Page 20: ...on and dispence cycle In order to activate the manual operating mode the user must turn the selector L2 to the manual position The valves are recognisable as follows Ev A Pump A washing valve Ev B Pum...

Page 21: ...tomatic cycle is used for regular working functionality In order to activate automatic mode functionality the operator must turn the selector L3 to the automatic position To disable the automatic oper...

Page 22: ...the program which has been loaded onto the PLC The machine is controlled by a touch screen panel Push buttons are represented graphically and the machine can be adjusted or its functions activated by...

Page 23: ...US The power status is indicated by a green light located on the system s ON OFF selector LOCKING SELECTOR In order to prevent unauthorised personnel from modifying the machine s settings a locking sa...

Page 24: ...edure shown in the ALARMS screen in the PANEL FUNCTION DESCRIPTION Set the MAN AUT selector to Manual Switch off the electrical panel MAIN SWITCH M15 EMERGENCYBUTTON M16 Ifpressed immediatelydisables...

Page 25: ...ing expressed in minutes The machine generates a PotLifealarmwhenthistimeexpires Theoperator must renew the product or wash the mixed part If the product is refilled the value shown on the control pag...

Page 26: ...lueof1 ONE litre in the field Desired amount of product A Click twice on the Enable component A key the message ON will appear Make sure that the component A circuit has been loaded and is pressurised...

Page 27: ...ed amount of product Note If three way tapping valves are present on the machine for tapping before starting the tapping cycle Makesurethatthecounter pressurenozzlesonthe outletofthesevalvesarecleanan...

Page 28: ...AUT selector set to MAN The robot places the gun with the nozzle down Withthegunopen thewashingcyclestartsandends with the washing stop signal Allthesetwashingtimesdecreaseaslongastheflow meter signal...

Page 29: ...hecks of the amount of paint and catalyser used CONSUMPTION Consumption A Display of litres relative to circuit A counted with cycle in Automatic or in Tapping Consumption B Display of litres relative...

Page 30: ...Dosing valve B closed impulse counting is detected leakage index Check dosing valve B the recirculation tap pump leakage 4 Litre counter A alarm Breakage of encoder wire on pump A1 or A2 5 Litre coun...

Page 31: ...control on SOLV 1 circuit Flux Washing Solv 2 ON ENABLED OFF DISABLED Enabling of flow meter control on SOLV 2 circuit PressureswitchA Enablingtheminimumproduct pressure control on circuit A EV Air W...

Page 32: ...t on the next page Check enable Control enabled the control is enabled by moving the cursor to the right and the message ON appears Procedure for storing values set the control pause control i e 5 sec...

Page 33: ...than the previously stored speed The alarm is activated when the mixing machine is configured with an external counting system linear encoder PressureA Bspeedalarmdelay Delaytimeafter whichthemachine...

Page 34: ...1 Page relative to the machine with washing with Solvent 1 only Air and Solvent 2 have been disabled from the ADVANCED CONTROL SETUP page Thispageispasswordprotectedasonlyauthorised personnel can acc...

Page 35: ...ane The drive valve has locked Press the reset buttons located at the sides of the valve The pump operates at accelerated speed and does not aspirate the product There is no product Add the product Th...

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Page 37: ...ocation Date complies with the directives EC Directive 2006 42 Machinery Directive EU Directive 2014 30 Electromagnetic Compatibility EMC EU Directive 2014 35 Low Voltage LVD furthermore to the harmon...

Page 38: ...LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com www larius com...