Samoa Larius GHIBLI SE 9000, Operating Instructions Manual

Page 1: ...w w w l a r i u s c o m English GHIBLI FOR SANITATION 30 1 INOX SE 9000 REV 01 04 2020 Manuale Cod 150112 OPERATING INSTRUCTIONS ...

Page 2: ...nsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL Thank you for choosing a LARIUS S R L product As well as the product purchased you will receive a range...

Page 3: ...THE PNEUMATIC MOTOR p 14 DISASSEMBLY OF THE PNEUMATIC MOTOR p 14 DISASSEMBLY OF THE PUMPING GROUP p 15 PROBLEMS AND SOLUTION p 16 SPARE PARTS Complete pneumatic motor pump ghibli SPLIT VERSION 30 1 TROLLEY AND WALL VERSION p 20 Complete pumping pump ghibli 30 1 STAINLESS STEEL VERSION p 22 COMPLETE FILTER SPLIT GHIBLI 30 1 p 24 Air regulation TROLLEY AIRLESS VERSION Rif 96250 p 26 PRODUCT RECIRCUL...

Page 4: ... equipment carry out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning has not been given IF PROVIDED There is a risk of injury or serious lesion related to contact with the jet from the spray gun If this should occur IMME DIATELY contact a doctor indicating the type of ...

Page 5: ...phere is recom mended Electric drive Independent system with petrol engine without a connec tion to external power sources Diaphragm pumps Electric drive Independent system with petrol engine without a connec tion to external power sources For outdoor use SANITIZING FLUID APPLICATIONS ON Office buildings public bodies Industrial sheds factories logistics centers Shopping centers cinemas theaters a...

Page 6: ... pumping piston This allows for the material to be aspirated and pushed towards theoutlet Theunitcomescompletewithatransportationtrolley a high pressurematerialfilter anairsupplyregulatorforthepump a materialsuctiontube completewithfilter andarecirculationtube The ratio 30 1 means that the outlet pressure of material is 30 times higher than the pump feed air pressure TECHNICAL DATA GHIBLI 30 1 Max...

Page 7: ...ase material gray curve AIR CONSUMPTION 7 bar 100 psi 5 bar 70 psi 3 bar 40 psi GHIBLI 30 1 for sanitation REV 01 04 2020 Cod 150112 Always observe these instructions carefully when evaluating the product compatibility and in case of disposal of some parts of the pump no more usable in order to meet the environmental regulations on recycling process The pump can operate continuously when the flow ...

Page 8: ...ey transport equipment 5 Valve opening and closing air alim pump 6 Pneumatic motor pump 7 High pressure filter product outlet Pos Description 8 High pressure filter out product 9 Recirculating cock 10 Recirculation pipe fitting fixing 11 Fluid recirculation pipe 12 Fitting pipe fitting intake 13 Material pumping group 14 Pneumatic motor The machine is supplied only with the recirculation pipe As f...

Page 9: ...www larius com 7 6 5 7 9 10 8 13 12 3 2 1 4 14 GHIBLI 30 1 for sanitation REV 01 04 2020 Cod 150112 ...

Page 10: ... damage to the equipment or any of its parts improper use of the equipment use that does not conform with applicable national legislation incorrect or faulty installation modifications interventionsandmaintenancethat have not been authorised by the manufacturer use of non original spare parts or parts that do not correspond to the specific model total or partial non compliance with the instruction...

Page 11: ...discharges andsparks Itissuggestedtoearththeequipment The pump is earthed through the earth cable of the supply The gun is earthed through the high pressure flexible hose All the conductors near the work area must be earthed Always check that the product is compatible with the materials composing the equipment pump spray gun flexible hose and accessories with which it can come into contact Never u...

Page 12: ...ASHING OF THE BRAND NEW EQUIPMENT The equipment has been tested at our plant with light mineral oil left inside of the pumping element as protection Therefore beforesuckingtheproduct carryoutawashingusingadiluent Dip the suction hose I3 not supplied see accessories into the tank of the washing Inserttherecirculatingpipe I2 intoacontainer ametalcontainer is suggested Open the recirculating cock I5 ...

Page 13: ...cturing the equipment For this reason please contact the supplier of the product Use the tooling after performing all the SETTING UP operations above described Usethesuppliedlubricant J1 supplied rif 16325 ofacilitate the sliding of the piston inside the seal packing and to interpose the oil within the air WORKING Check all the fittings for connection of the diffe rent components pump flexible hos...

Page 14: ...age valve J9 Allow the product to circulate for a few seconds Then close the recirculating cock The pump will keep on working until the high pressure flexible hose is full of product up to the spray gun Then the pump will stop automatically Increasepumpfeedpressuresoastoreachapressurevalue to guarantee a good atomization of the product In order to avoid overthick ness of product let the gun advanc...

Page 15: ...umping group and the flexible hose In this case please follow the washing procedure described on page 8 before using the tooling Store possible dangerous fluids in proper con tainers Their disposal must be performed in accordance with the regulations in force about the industrial waste goods ROUTINE MAINTENANCE Check periodically and every time the pump is operated afteralongstorage thepackingnuti...

Page 16: ...in the technical data Exceed this value can block the valves of the pneumatic motor in the intermediate position of the cycle reversal To start again a blocked motor close the air supply and release pressure in the plant This operation should allow the recovery of the valves In case the motor is blocked proceed as follows Close the air supply to the pump and release the residual pressure in the pl...

Page 17: ... 2 Unscrew the nuts O1 3 Pull the pumping unit towards yourself so that the split pin O2 can be extracted leaving the air valve open will facilitate this operation 4 Atthispoint unscrewthepistonrodfromthepneumatic motor so that the entire pumping unit can be removed 5 Unscrew the suction elbow and suction valve Clean and or replace the specific parts wherever necessary 6 Unscrew the seal compressi...

Page 18: ...ulttheparagraph Manualreset of the pneumatic motor Parts failure of the pneumatic motor Disassemble the motor and verify There is no product Check the flexible suction tube The pump sucks air Controllare il tubo di aspirazione flessibile Accelerateworkingandnopressure of the pump Gaskets of the pumping rod worn Replace the lower gaskets Suction valve worn or partially clogged Disassemble the sucti...

Page 19: ... without the outlet hose The feed air pressure is too low Increase air pressure Waste of product from the wet cup Upper gaskets worn Tighten the packing nut In case of persistentwasteofproduct replacethe upper gaskets of the pumping element The equipment does not suck the product Suction filter clogged Clean or replace it Suction filter too fine Replace it with a larger mesh filter with very dense...

Page 20: ...I n t e n t i o n a l l y b l a n k p a g e ...

Page 21: ...te filter split galvanized 30 1 pag 24 GHIBLI 30 1 for sanitation REV 01 04 2020 Cod 150112 SPARE PARTS Complete trolley pag 28 Product recirculation system pag 27 Air regulation group AIRLESS version trolley and wall version pag 26 CompletepumpingpumpGhibli split version and stainless steel 30 1 pag 22 ...

Page 22: ... 10 10 11 11 12 13 17 18 8 20 21 22 23 24 2 3 4 5 6 7 14 15 16 19 1 GHIBLI 30 1 for sanitation REV 01 04 2020 Cod 150112 Q COMPLETE PNEUMATIC MOTOR PUMP GHIBLI 30 1 TROLLEY AND WALL PUMP VERSION WARNING always indicate code and quantity for each part required ...

Page 23: ...g 1 15 96010 Guide rod 1 16 96009 Valve 2 17 96025 Screw M4 2 18 96011 Crosspiece guide spring 2 19 96013 Motor piston 1 20 96027 Complete screw valve 2 21 33031 Washer 1 22 96016 Piston rod 1 23 96017 Bush 1 24 96020 O ring 1 25 96018 O ring 1 26 96021 Motor support 1 27 96210 Earthing plate 1 28 96211 Screw M6 1 29 96022 1 Gasket 2 30 96031 Screw M8 6 31 96022 Front plate 1 32 96032 Back plate v...

Page 24: ...1 04 2020 Cod 150112 Complete pumping PUMP GHIBLI GALVANIZED AND STAINLESS STEEL VERSION 30 1 WARNING always indicate code and quantity for each part required 1 4 7 8 9 12 13 14 5 17 9 8 7 18 19 20 22 21 24 23 25 26 27 28 10 11 16 15 8A 8A 2 3 6 29 30 31 ...

Page 25: ...op pin 1 17 96087 Elastic ring 2 18 98364 Washer 1 19 96090 Ball ø 5 16 1 20 98367 Piston valve 1 21 98368 Ring 1 22 98370 Ball stop pin 1 23 96093 O ring 1 24 96094 Ball ø 1 2 1 25 98373 Suction valve 1 26 98374 Elbow 1 27 98376 Suction hose fitting 1 28 96099 Inlet sleeve 1 29 98378 Filter fitting 1 30 110 Plug 1 31 100 Plug 1 STAINLESSSTEEL30 1SPLITVERSIONCod 98340 Pos Description 7 V female ri...

Page 26: ...om 24 GHIBLI 30 1 for sanitation REV 01 04 2020 Cod 150112 S COMPLETE FILTER SPLIT GHIBLI PUMP 30 1 WARNING always indicate code and quantity for each part required INOX 2 4 5 6 7 8 11 12 13 14 16 13 15 1 10 9 3 17 ...

Page 27: ...ing 1 5 95221 Filter sieve 200M 1 95220 Filter sieve 100M 1 95219 Filter sieve 60M 1 6 96207 Sieve support 1 7 96203 O ring 1 8 98383 Nipple vers Airless GAS M16x1 5 1 3110 Nipple vers Air assisted airless 1 4 1 9 110 Tappo per M16x1 5 1 104 Tappo per Gj 1 4 1 10 98386 Rear label 1 11 98380 Filter base 1 12 3110 Adapter 1 4 con cil 1 13 32012 Copper gasket 1 4 2 14 98325 Ball valve1 4 1 15 96065 A...

Page 28: ...214 Elbow 1 3 91101 Valve 1 4 96215 Rapid coupling 3 8 Tube Ø 12 2 5 96217 Tubo 12 10mm 0 5m 1 Pos Code Description Q ty 6 96259 Manometer 1 7 8029 Screw TCE UNI 5931 M6x22 2 8 95063 Washer Ø 6 4 9 91026 UNI 5588 M6 Nut 2 10 91107 FR group 1 11 10103 Bayonet fitting 1 AIR REGULATION TROLLEY AIRLESS VERSION Ref 96250 WARNING always indicate code and quantity for each part required ...

Page 29: ...om 27 U 1 GHIBLI 30 1 for sanitation REV 01 04 2020 Cod 150112 PRODUCT RECIRCULATION SYSTEM WARNING always indicate code and quantity for each part required Pos Codice Descrizione Q tà 1 16613 Recirculating pipe 1 ...

Page 30: ...s Code Description Q ty 96320 Complete trolley 1 16271 Trolley handle 1 2 16272 Trolley frame 1 3 16954 Trolley bracket 1 4 91023 Wheel 2 5 37403 Plug 2 Pos Code Description Q ty 6 91047 Wheel washer 6 7 8029 Screw 2 8 95063 Washer 4 9 91026 Nut 2 10 84007 Split pin 2 WARNING always indicate code and quantity for each part required ...

Page 31: ...tube for 30 lt drums Code 3350 1 Suction tube for 200 lt drums Code SE9041 Suction tube for 1000 lt drums Code 18024 Length 15 m Code 18024 20 Length 20 m Code 18024 25 Length 25 m Code 18024 30 Length 30 m Attacco BSPP 1 4 Max pressure 250 bar FILTERS MESH Code 85014 FILTER 40 MESH Code 85012 FILTER 20 MESH Code 37215 FILTER 40 MESH inox Code 37216 FILTER 20 MESH inox ...

Page 32: ...ERS NOTE the filter choice depends on the type of machine and of the product to be sprayed Code 155 Length 60 cm Code 156 Length 100 cm Code SE9060 Length 130 cm Nozzle SFC 13 60 Code SE9061 Length 180 cm Nozzle SFC 13 60 Code SE9062 Length 240 cm Nozzle SFC 13 60 Code SE9060 1 Length 130 cm Nozzle TSC 9 40 Code SE9061 1 Length 180 cm Nozzle TSC 9 40 Code SE9062 1 Length 240 cm Nozzle TSC 9 40 AT2...

Page 33: ...zzle angle Ø inch Ø mm Filter recom SFC07 20 0 007 0 18 Red 200 M SFC07 40 SFC09 20 0 009 0 23 SFC09 40 Yellow 100 M SFC11 20 0 011 0 28 SFC11 40 SFC13 20 0 013 0 33 SFC13 40 SFC13 60 SFC15 20 0 015 0 38 SFC15 40 SFC15 60 SFC17 20 0 017 0 43 SFC17 40 SFC17 60 SFC19 20 0 019 0 48 White 60 M SFC19 40 SFC19 60 SFC21 20 0 021 0 53 SFC21 40 SFC21 60 SFC23 20 0 023 0 58 SFC23 40 SFC23 60 SFC25 20 0 025 ...

Page 34: ...ntially explosive gasses or vapours are present Type Rapport Pressure alimentation Ø Air Inlet Input material Ø Output material Max working pressure Max flow Standard INOX 96050 96056 30 1 3 7 bar bspt 3 4 F Ball BSPP 1 4 210 bar 3 7 l min Maximum number of cycles per minute 60 Room temperature 20 C to 60 C Maximum fluid temperature C 60 C LariusGHIBLIseriespneumaticpistonpumpsare groupIImechanica...

Page 35: ...o prevent any solid materials from entering the pump The air used to power the pump must be filtered and must come from a SAFE AREA II Group II surfaces 2 Category 2 zone 1 G Explosive atmosphere containing gasses vapours or mists c Design safety c T6 Temperature class T6 20 C 60 C Room temperature 60 C Maximum process fluid temperature xxxx AA Serial number or lot number xxxxx PROGRESSIVE year AA...

Page 36: ...12100 1 2 Sicurezza del macchinario concetti fondamentali principi generali di progettazione Terminologia di base metodologia Principi tecnici Machinery safety basic concepts general principles of design Basic terminology methodology Technical principles La presente dichiarazione riguarda esclusivamente il prodotto nello stato in cui è stato immesso sul mercato escludendo i componenti aggiunti e l...

Page 37: ...R SANITATION AB Giotto Cod SE9020 220V Cod SE9021 110V ZEUS Cod SE9010 110V Cod SE9011 220V Cod SE9012 Petrol DALÌ Cod SE9030 with hose reel 50 Lt Cod SE9031 with hose reel 30 Lt Cod SE9032 50 Lt Cod SE9033 30 Lt Giotto with gravity hopper da 50 Lt Cod SE9022 220V Cod SE9023 110V ...

Page 38: ...LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com www larius com ...