Samoa LARIUS Star 3001S, Operating Instructions Manual

Page 1: ...w w w l a r i u s c o m English OPERATING INSTRUCTIONS ED 15 02 2020 Cod 150099 Star 3001S Manual gun for electrostatic liquid coating SOLVENT BORNE...

Page 2: ...e the primary objective of creating value Larius S r l is the only leading Italian company in the international market The brand is distributed worldwide through an extensive network of distributors a...

Page 3: ...ith a low voltage cable and controlled by a pneumatic unit The voltage multiplier is activated by the trigger and it is placed inside the gun granting the possibility of an easy replacement in case of...

Page 4: ...ess fan or cone tip nozzle STAR 3001S MANUAL SOLVENT BORNE GUN For electrostatic liquid coating Code 28000 low pressure fan tip nozzle Code 28002 low pressure cone tip nozzle Code 28003 airless fan or...

Page 5: ...R 3001S AUTOMATIC SOLVENT BORNE GUN For electrostatic liquid coating Code 28007 low pressure fan tip nozzle Code 28011 low pressure cone tip nozzle Code 28009 airless fan or cone tip nozzle Code 28041...

Page 6: ...inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS ON...

Page 7: ...OZZLE RANGE FOR STAR 3001s GUN p 52 TROUBLESHOOTING p 54 NOZZLES FOR STAR 3001s SPRAY GUN p 56 NOZZLES KIT FOR STAR 3001s SPRAY GUN p 57 HOSES FOR STAR STAR 3001s SPRAY GUN p 57 WARNINGS p 8 TRANSPORT...

Page 8: ...out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning has not been giv...

Page 9: ...ised tampering replacement of one or more parts composing the machine the use of accessories tools expendable materials other than those recommended by the manufacturer can be a danger of accident The...

Page 10: ...ROTECTION GLOVES GOGGLESANDPROPERFACESHIELDS TAKE PROPER SAFETY MEASURES FOR THE PROTECTION OF HEARING IN CASE OF WORK NEAR THE PLANT WHENEVER YOU STOP DISPENSING EVEN FOR A MO MENT ALWAYS SET THE GUN...

Page 11: ...STAR 3001S GUN ED 15 02 2020 Cod 150099 D STANDARD OUTFIT STAR 3001 MANUAL GUN ELECTROSTATIC GENERATOR POWER CABLE ELECTROSTATIC CABLE GROUNDING CABLE VISCOMETER NOZZLES RESISTIVITY PROBE upon request...

Page 12: ...t s also possible register up to three different levels of working conditions for the same type of paint In the low pressure painting where it requires the adjustment of the stroke of the trigger the...

Page 13: ...TAGE 85 265Vca 50 60 Hz RATED CURRENT 1 50 A max POWER CABLE LENGHT 2 mt PROTECTION IP 64 OUTPUT VOLTAGE 12 V c a MANUAL GUN AUTOMATIC GUN STAR 3001S INPUT VOLTAGE 12 V ca INFUT FREQUENCY 33 Khz INPUT...

Page 14: ...www larius com 14 STAR 3001S GUN ED 15 02 2020 Cod 150099 STAR 3001 MANUALE AL SOLVENTE 255 210 275 255 56 STAR 3001MANUAL SOLVENT F a dimensioNS AND OVERALL MANUAL GUN...

Page 15: ...RAPIDO PNEUMATICO 1 8 D6 ARIA DI COMANDO ASTINA ATTACCO RAPIDO PNEUMATICO 1 4 D8 ARIA DI REGOLAZIONE GETTO RACCORDO ENTRATA MATERIALE Gj 3 8 F b dimensioNS AND OVERALL AUTOMATIC GUN THREAD INSERT M8X9...

Page 16: ...bly 2 Fixing ring 3 Hook 4 Trigger 5 Safety lock 6 Handgrip 7 Coupling for electric generator cable 8 Fitting for product inlet 9 Product hose 10 Air quick coupling 11 Locking ring 12 Fan regulator 13...

Page 17: ...tch 2 Optimal value 3 Resistivity scale 4 Voltage scale 5 Voltage set value 6 Voltage set touch 0 90 kV 7 Selection keys for the 3 voltage preset values 8 Probe key only for solvent borne paints and g...

Page 18: ...he gun Star 3001 with a suitable cover Keep the electric cable and the paint tube clean since any paint deposit on them considerably reduces the electro static effect www larius com 18 STAR 3001S GUN...

Page 19: ...I b TYPICAL CONNECTIONS OF THE EQUIPMENT www larius com 19 STAR 3001S GUN ED 15 02 2020 Cod 150099 PRODUCT INLET AIR INLET RESISTIVITY TESTING PROBE POWER CABLE GROUNDING CABLE ELECTROSTATIC CABLE...

Page 20: ...mists of paint that may represent a risk of intoxication for the personnel and an inadequate coating pattern will not shape deformed pattern wrap back effect etc To avoid these inconveniences make sur...

Page 21: ...www larius com 21 STAR 3001S GUN ED 15 02 2020 Cod 150099 YES NO J6 J7 J d GROUNDING OF THE TARGET OBJECT Provide a suitable grounding J6 of the hook holding the object to be coated J7...

Page 22: ...LOCK The safety lock K6 prevents the gun from spraying K6 LOCKED UNLOCKED Only on low pressure versions this adjustment al lowstoincreaseordecreasetheamountofproduct sprayed from the gun Note K b ADJ...

Page 23: ...ompletely covered Recommended range 0 5 0 6 M NOTE Values are always to be verified according to product in use and working conditions K d 1 Low resistivity Low resistivity values result in a low char...

Page 24: ...of the fan nozzle fit the head K3 as indicated in A or B picture The width of the cone jet can only be varied by choking the right rotary control The left one is not effective K f CHOOSE SPRAYING MET...

Page 25: ...s the key to save the set level Proceed in the same way for programs and MINIMUM VOLTAGE MEDIUM VOLTAGE HIGH VOLTAGE K l 2 Recall stored programs It is possible to recall the previously stored program...

Page 26: ...Remove the product inlet hose L1 by means of a suitable wrench L2 This procedure shall be carried out for guns with LOW PRESSURE CONE TIP AIRLESS FAN TIP MISTLESS FAN TIP MISTLESS CONE TIP LOW PRESSU...

Page 27: ...not damaged or worn Replace it if necessary Duly clean this component Unscrew the locking ring L1 and remove the front barrel L2 L c REMOVE THE LOCKING RING L d REMOVE THE NEEDLE This procedure shall...

Page 28: ...e tip L2 and replace it if necessary Check that the body of the needle is not damaged or worn Replace it if necessary Duly clean this component L d 1 Remove the needle This procedure shall be carried...

Page 29: ...upport Replacethem ifnecessary Worngasketsmaycause the overflow of the product from the inspection door L5 on the gun barrel Check the wear of the gaskets inside the needle support and in particular c...

Page 30: ...t if necessary L f REMOVE THE LOCKING RING L g REMOVE THE LOCKING RING NUT CLEANER Liquid Cleaner Clean CLEANER Liquid Cleaner Clean This procedure shall be carried out for guns with LOW PRESSURE CONE...

Page 31: ...dpaper After this operation wipe any residual dust with a soft cloth Check and clean the air outlet holes L3 and the internal O ring L4 Verifythewearandthecorrectpositionofthe tworheophores L5 on the...

Page 32: ...de to replace it CLEANER Liquid Cleaner Clean L k REMOVE THE MISTLESS AIRLESS CONE TIP This procedure shall be carried out for guns with Remove the seal L1 the gasket L2 the complete support L3 the bu...

Page 33: ...nch L2 Check cleanthefantip L1 andverifythegaugeoftheproduct outlet holes Should the cone tip be worn provide to replace it LOW PRESSURE FAN TIP L2 L1 L1 CLEANER Liquid Cleaner Clean L l REMOVE THE FR...

Page 34: ...tip be worn provide to replace it CLEANER Liquid Cleaner Clean L o REMOVE THE AIRLESS FAN TIP This procedure shall be carried out for guns with Rimuovere la testina L1 l assieme ugello L2 e la tenuta...

Page 35: ...ewithasoftcloth NEVERuseabrasivetools NOTE L1 L1 L2 The barrel is now completely disassembled Verify that the internal spring contact L1 is intact and clean Verify that the internal gasket L2 is intac...

Page 36: ...al grease before introducing it inside the barrel M2 The needle support M1 shall be inserted making sure that the hole M3 matches with the inspection door M4 M1 M2 M1 M a INSERT THE NEEDLE SUPPORT Thi...

Page 37: ...side and direct it towards the rear side NOTE Lubricate the needle M1 with special grease before inserting it into the needle support M1 M2 M2 M1 M b INSERT THE NEEDLE This procedure shall be carried...

Page 38: ...INSERT THE NOZZLE TIP M d INSERT THE GASKET Grease M e INSERT THE FIXING RING AND THE LOCKING RING NUT M1 M1 M1 LOW PRESSURE CONE TIP AIRLESS FAN TIP MISTLESS FAN TIP MISTLESS CONE TIP LOW PRESSURE F...

Page 39: ...eft Completely screw the external ring nut M1 M f INSERT THE SPRING M g INSERT THE FRONT BARREL This procedure shall be carried out for guns with M h INSERT THE EXTERNAL RING NUT This procedure shall...

Page 40: ...f a suitable wrench M2 M2 M i INSERT THE PRODUCT INLET HOSE M k POSITION THE SPRING HOLDER LOW PRESSURE CONE TIP AIRLESS FAN TIP MISTLESS FAN TIP MISTLESS CONE TIP LOW PRESSURE FAN TIP AIRLESS CONE TI...

Page 41: ...able wrench M3 RIGHT LEFT M l INSERT THE TRIGGER M m TIGHTEN THE SCREWS LOW PRESSURE CONE TIP AIRLESS FAN TIP MISTLESS FAN TIP MISTLESS CONE TIP LOW PRESSURE FAN TIP AIRLESS CONE TIP This procedure sh...

Page 42: ...the locking nut M2 and the O rings M3 and M4 M3 M n TIGHTEN THE NOZZLE TIP M o INSERT THE LOW PRESSURE AIR CAP This procedure shall be carried out for guns with LOW PRESSURE CONE TIP M p INSERT THE R...

Page 43: ...ring nut M1 and the O rings M2 and M3 M q INSERT THE RING NUT This procedure shall be carried out for guns with MISTLESS CONE TIP M s INSERT THE RING NUT This procedure shall be carried out for guns...

Page 44: ...Insert the locking ring nut M1 and the O rings M2 and M3 At this point the assembly procedure of the gun M1 is com plete M t INSERT THE RING NUT This procedure shall be carried out for guns with AIRL...

Page 45: ...www larius com 45 STAR 3001S GUN ED 15 02 2020 Cod 150099 T h i s p a g e i s i n t e n t i o n a l l y l e f t b l a n k...

Page 46: ...NO RIF 25272 POS 4 14 1 3 5 6 7 8 9 11 12 13 14 15 10 7 16 17 18 2 4 19 WARNING Always indicate code and quantity for each part required PRODUCT NEEDLE KIT AIRLESS MISTLESS FAN CONE TIP REF 25271 POS...

Page 47: ...53 PTFE ring 9 25154 Neddle support POS CODE DESCRIPTION 10 25230 Low pressure tip fan nozzle 11 25104 Fixing ring nut 12 25156 Locking ring nut 13 25157 Complete ball tip 14 25159 Needle 15 Needle sp...

Page 48: ...POS 8 SU PISTOLA AIRLESS NELLA VERSIONE AIRLESS MONTARE IL COMPONENTE 14 14 KIT TUBO UNIFICATO PASSAGGIO MATERIALE RIF 25250 KIT ASTINA ARIA MISTLESS BASSA P RIF 25117 TUBO NON COMPRESO NEI KIT IMPUGN...

Page 49: ...y 10 25119 Gasket 11 25120 Stainless steel air needle 12 27273 Air needle spring 13 25121 Orm 0105 15 14 25122 Aluminium air needle cap 15 25124 Air locking nut 16 25250 Product hose 17 9047 Stainless...

Page 50: ...Rif Cod 25460 NOZZLE KIT CODES FOR STAR 3001S GUN for available tips see tab 1 25213 AIRLESS 25171 MISTLESS CODES OF THE COMPLETE NOZZLE KIT LOW PRESSURE FOR STAR 3001S GUN 25214 HOLE 1 5 25316 HOLE 1...

Page 51: ...support 5 25044 Stainless stell bushing AISI 303 6 vedi tab 1 Cone tipe nozzle 3 5 slots 7 1540 Bushing Inox AISI 303 8 25164 OR POS CODE DESCRIPTION 9 9546 OR 10 25186 Locking ring nut 11 Nozzle 12...

Page 52: ...ole 0 8 25200 LOW PRESSURE hole 1 1 25201 LOW PRESSURE hole 1 3 25202 LOW PRESSURE hole 1 5 MISTLESS NOZZLE KIT 25196 MISTLESS for available tips see tab 1 TAB 1 FAN TIP NOZZLES MISTLESS AIRLESS assem...

Page 53: ...25206 High pressure sleeve 5B 25205 Mistless sleeve 5C 25477 Low pressure sleeve 0 8 25478 Low pressure sleeve 1 1 25479 Low pressure sleeve 1 3 25480 Low pressure sleeve 1 5 POS CODE DESCRIPTION 6A 2...

Page 54: ...gun or air line are clogged Pressure is too low Traces of paint in air passages Blow and clean Increase pressure and flow rate Blow and clean Low fluid delivery Fluid nozzle is clogged or damaged Flu...

Page 55: ...www larius com 55 STAR 3001S GUN ED 15 02 2020 Cod 150099 T h i s p a g e i s i n t e n t i o n a l l y l e f t b l a n k...

Page 56: ...5755 NOZZLE 11 50 25764 NOZZLE 18 50 25756 NOZZLE 13 25 25765 NOZZLE 21 25 25757 NOZZLE 13 40 25766 NOZZLE 21 40 25758 NOZZLE 13 50 25767 NOZZLE 21 50 LOW PRESSURE CONE TIP NOZZLE 25187 0 8 mm 25176 1...

Page 57: ...p nozzle kit 1 5 mm CONE OR FAN TIP NOZZLE ASSEMBLY KIT AIRLESS 25195 Assembly kit for fan tip nozzle Nozzle not included 25213 Assembly kit for cone tip nozzle Plate not included CONE OR FAN TIP NOZZ...

Page 58: ...LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com www larius com...