Samoa Larius STAR 3001W, Operating And Maintenance Instructions Manual

Page 1: ...Ed 010 07 2020 www larius eu OPERATING AND MAINTENNANCE INSTRUCTIONS Star 3001W Manual gun for electrostatic liquid coating WATER BORNE ENGLISH...

Page 2: ...hieve the primary objective of creating value Larius S r l is the only leading Italian company in the in ternational market The brand is distributed worldwide through an extensive network of distribut...

Page 3: ...le and controlled by a pneumatic unit The voltage multiplier is activated by the trigger and it is placed insi de the gun granting the possibility of an easy replacement in case of failure To perform...

Page 4: ...e tip nozzle CONE OR FAN NOZZLE KIT NOT INCLUDED STAR 3001S MANUAL SOLVENT BORNE GUN For electrostatic liquid coating Code 29000 low pressure fan tip nozzle Code 28002 low pressure cone tip nozzle Cod...

Page 5: ...KIT NOT INCLUDED STAR 3001S AUTOMATIC SOLVENT BORNE GUN For electrostatic liquid coating Code 28007 low pressure fan tip nozzle Code 28011 low pressure cone tip nozzle Code 28009 airless fan or cone...

Page 6: ...sults desired quickly and professionally Due to a constant product improvement programme the factory reserves the right to modify technical details mentioned in this manual without prior notice This m...

Page 7: ...CONE TIP NOZZLE RANGE FOR Star 3001W GUN p 48 FAN TIP NOZZLE RANGE FOR STAR 3001W GUN p 50 TROUBLESHOOTING p 52 NOZZLES FOR STAR 3001W SPRAY GUN p 54 NOZZLES KIT FOR STAR 3001W SPRAY GUN p 55 HOSES FO...

Page 8: ...the nozzle and the trigger on the spray gun Do not put your fingers in the spray gun nozzle Once work has been completed before carrying out any maintenance complete the decompression procedure expla...

Page 9: ...pection or maintenance cycles A TRANSPORT AND UNPACKING The disposal of packaging materials is at custo mer schargeandmustbeperformedinaccordance with the regulations in force in the country where the...

Page 10: ...THE FLEXIBLE HOSE CAREFULLY DO NOT PULL THE FLEXIBLE HOSE TO MOVE THE EQUIPMENT NEVER USE A DAMAGED OR A REPAIRED FLEXIBLE HOSE Thehighspeedoftheproductinthehosecancreate staticelectricitythroughdisc...

Page 11: ...aning of components causing malfunction wear or damage to the equipment or any of its parts improper use of the equipment use that does not conform with applicable national legislation incorrect or fa...

Page 12: ...s also possible register up to three different levels of working conditions for the same type of paint In the low pressure painting where it requires the adjustment of the stroke of the trigger the f...

Page 13: ...CABLE LENGHT 2 mt PROTECTION IP 64 OUTPUT VOLTAGE 12 V c a MANUAL GUN AUTOMATIC GUN STAR 3001W INPUT VOLTAGE 12 V ca INFUT FREQUENCY 33 Khz INPUT CURRENT 1 5 A max OUTPUT VOLTAGE 0 90 KV POLARITY neg...

Page 14: ...STAR 3001W GUN 210 255 290 STAR 3001 MANUALE ALL ACQUA 135 255 F a dimensioNS AND OVERALL MANUAL GUN STAR 3001 MANUAL GUN WATER BORNE Ed 010 07 2020 www larius eu 14...

Page 15: ...RIA DI COMANDO ASTINA ATTACCO RAPIDO PNEUMATICO 1 4 D8 ARIA DI REGOLAZIONE GETTO RACCORDO ENTRATA MATERIALE Gj 3 8 STAR 3001W GUN F b dimensioNS AND OVERALL AUTOMATIC GUN Ed 010 07 2020 www larius eu...

Page 16: ...inlet 9 Product hose 10 Air quick coupling 11 Locking ring 12 Fan regulator 13 Atomization regulator 14 Cone tip nozzle 15 Fan tip nozzle 16 External electrodes 17 Closing caps for airless versions 2...

Page 17: ...tage set value 6 Voltage set touch 0 90 kV 7 Selection keys for the 3 voltage preset values 8 Probe key only for solvent borne paints and gun 9 Safety fuse 10 Resistivity control probe plug for solven...

Page 18: ...Protect the gun Star 3001 with a suitable cover Keep the electric cable and the paint tube clean since any paint deposit on them considerably reduces the electro static effect STAR 3001W GUN POS DESCR...

Page 19: ...AL CONNECTIONS OF THE EQUIPMENT STAR 3001W GUN Ed 010 07 2020 www larius eu 19 PRODUCT INLET AIR INLET POWER CABLE GROUNDING CABLE ELECTROSTATIC CABLE RESISTIVITY TESTING PROBE for solvent borne versi...

Page 20: ...paint that may represent a risk of intoxication for the personnel and an inadequate coating pattern will not shape deformed pattern wrap back effect etc To avoid these inconveniences make sure that a...

Page 21: ...STAR 3001W GUN J6 J7 Ed 010 07 2020 www larius eu 21 YES NO J d GROUNDING OF THE TARGET OBJECT Provide a suitable grounding J6 of the hook holding the object to be coated J7...

Page 22: ...OCK The safety lock K6 prevents the gun from spraying LOCKED UNLOCKED Only on low pressure versions this adjustment al lowstoincreaseordecreasetheamountofproduct sprayed from the gun Note K b ADJUST T...

Page 23: ...he fan nozzle fit the head K3 as indicated in A or B picture K d CHOOSE SPRAYING METHOD K g ADJUST FAN PATTERN WIDTH K f ADJUST AIR ATOMIZATION A B VERTICAL HORIZONTAL K3 SPRAYING WITH CONE TIP NOZZLE...

Page 24: ...all be performed on the control panel of the elec trostatic generator K4 Itisrecommendedtosetthe3levelsaccordingtooperation requirements or as follows NOTE Press and hold for at least 4 seconds the ke...

Page 25: ...hose L1 by means of a suitable wrench L2 This procedure shall be carried out for guns with LOW PRESSURE CONE TIP AIRLESS FAN TIP AIRASSISTEDAIRLESS TIP AIRASSISTEDAIRLESS CONE TIP LOW PRESSURE FAN TIP...

Page 26: ...if necessary Duly clean this component Unscrewthelockingring L1 andremovethefrontbarrel L2 L c REMOVE THE LOCKING RING L d REMOVE THE NEEDLE This procedure shall be carried out for guns with LOW PRESS...

Page 27: ...orngasketsmaycause the overflow of the product from the inspection door L5 on the gun barrel Check the wear of the gaskets inside the needle support and in particular check the lip gaskets L7 Check th...

Page 28: ...THE LOCKING RING L g REMOVE THE LOCKING RING NUT CLEANER Liquid Cleaner Clean CLEANER Liquid Cleaner Clean This procedure shall be carried out for guns with LOW PRESSURE CONE TIP AIRLESS FAN TIP AIRAS...

Page 29: ...ts are intact and clean Check and clean the air outlet holes L2 and the internal O ring L3 L h REMOVE THE ADJUSTING RING NUT This procedure shall be carried out for guns with LOW PRESSURE CONE TIP L i...

Page 30: ...SS AIRLESS CONE TIP This procedure shall be carried out for guns with Remove the seal L1 the gasket L2 the complete support L3 the bushing L4 the plate assembly L5 and the O rings L6 Clean all compone...

Page 31: ...2 Check cleanthefantip L1 andverifythegaugeoftheproduct outlet holes Should the cone tip be worn provide to replace it LOW PRESSURE FAN TIP L1 CLEANER Liquid Cleaner Clean L l REMOVE THE FRONT HEAD Th...

Page 32: ...outlet holes Should the cone tip be worn provide to replace it CLEANER Liquid Cleaner Clean L o REMOVE THE AIRLESS FAN TIP This procedure shall be carried out for guns with Removethehead L1 thenozzle...

Page 33: ...brasivetools NOTE The barrel is now completely disassembled Verify that the internal spring contact L1 is intact and clean Verify that the internal gasket L2 is intact and clean Replace it if necessar...

Page 34: ...e before introducing it inside the barrel M2 The needle support M1 shall be inserted making sure that the hole M3 matches with the inspection door M4 M a INSERT THE NEEDLE SUPPORT This procedure shall...

Page 35: ...hten it M b INSERT THE NEEDLE This procedure shall be carried out for guns with LOW PRESSURE CONE TIP AIR ASSISTED AIRLESS CONE TIP AIRLESS CONE TIP Grease AIRLESS FAN TIP AIR ASSISTED AIRLESS FAN TIP...

Page 36: ...SERT THE GASKET Grease M e INSERT THE FIXING RING AND THE LOCKING RING NUT LOW PRESSURE CONE TIP AIRLESS FAN TIP AIR ASSISTED AIRLESS FAN TIP AIR ASSISTED AIRLESS CONE TIP LOW PRESSURE FAN TIP AIRLESS...

Page 37: ...SERT THE SPRING M g INSERT THE FRONT BARREL This procedure shall be carried out for guns with M h INSERT THE EXTERNAL RING NUT This procedure shall be carried out for guns with LOW PRESSURE CONE TIP A...

Page 38: ...SERT THE PRODUCT INLET HOSE M k POSITION THE SPRING HOLDER LOW PRESSURE CONE TIP AIRLESS FAN TIP AIR ASSISTED AIRLESS FAN TIP AIR ASSISTED AIRLESS CONE TIP LOW PRESSURE FAN TIP AIRLESS CONE TIP This p...

Page 39: ...INSERT THE TRIGGER M m TIGHTEN THE SCREWS LOW PRESSURE CONE TIP AIRLESS FAN TIP AIR ASSISTED AIRLESS FAN TIP AIR ASSISTED AIRLESS CONE TIP LOW PRESSURE FAN TIP AIRLESS CONE TIP This procedure shall be...

Page 40: ...nut M2 and the O rings M3 and M4 M n TIGHTEN THE NOZZLE TIP M o INSERT THE LOW PRESSURE AIR CAP This procedure shall be carried out for guns with LOW PRESSURE CONE TIP M p INSERT THE RING NUTS This pr...

Page 41: ...ut M1 and the O rings M2 and M3 Insert the locking ring nut M1 M q INSERT THE RING NUT This procedure shall be carried out for guns with AIRASSISTEDAIRLESS CONE TIP M s INSERT THE RING NUT This proced...

Page 42: ...e locking ring nut M1 and the O rings M2 and M3 At this point the assembly procedure of the gun M1 is com plete M t INSERT THE RING NUT This procedure shall be carried out for guns with AIRLESS FAN TI...

Page 43: ...PAINT SPRAYING EQUIPMENT L innovazione Quella vera...

Page 44: ...or each part required 1 3 4 5 6 7 8 9 14 7 KIT ASTINA MATERIALE AIRLESS AIR ASSISTED AIRLESS VENTAGLIO CONO RIF 25271 POS 13 14 BASSA PRESSIONE VENTAGLIO CONO RIF 25272 POS 2 14 MONTAGGIO EL REOFORO R...

Page 45: ...ing 16 25103 Rubber gasket 17 25352 OR 2015 18 25074 Washer for airless model 25323 Kit for Star 2001 manual gun excluding pos 5 Order codes for pos 10 Steel needle spring cod 25261 airless needle spr...

Page 46: ...O PASSAGGIO MATERIALE RIF 25250 KIT ASTINA ARIA AIR ASSISTED AIRLESS BASSA P RIF 25117 TUBO NON COMPRESO NEI KIT IMPUGNATURA CAVO NON COMPRESO NEI KIT IMPUGNATURA 33 30 20 13 14 11 10 8 34 1 COMPLETE...

Page 47: ...21 25227 Electric cable 5 poles 10 mt 22 25128 Electric connector 23 4006 Quick coupling 24 25129 Screw 25 4033 Or 26 25131 Dowel 27 25132 Screw 28 53006 1 Spring 29 25336 Air needle gasket 30 25537...

Page 48: ...ots 1573 E73 with three slots 1583 E83 with three slots 1593 E93 with five slots 1545 E45 with five slots 1555 E55 with five slots 1565 E65 with five slots 1575 E75 with five slots 1585 E85 with five...

Page 49: ...inless stell bushing AISI 303 6 see tab 1 3 5 slots plate 7 1540 Bushing Inox AISI 303 8 25164 OR POS CODE DESCRIPTION 9 9546 OR 10 25186 Locking ring nut 11 Nozzle 12 25066 Low pressure air cap OR 13...

Page 50: ...5757 NOZZLE 13 40 25758 NOZZLE 13 50 25759 NOZZLE 15 25 25760 NOZZLE 15 40 25761 NOZZLE 15 50 25762 NOZZLE 18 25 25763 NOZZLE 18 40 25764 NOZZLE 18 50 25765 NOZZLE 21 25 25766 NOZZLE 21 40 25767 NOZZL...

Page 51: ...1 25179 Low pressure sleeve 1 3 25180 Low pressure sleeve 1 5 6A 25271 Low pressure waterborne head 6B 25272 air assisted airless waterborne head POS CODE DESCRIPTION 7 25173 Sleeve seal 8 25174 Dowel...

Page 52: ...paint in air passages Blow and clean Increase pressure and flow rate Blow and clean Low fluid delivery Fluid nozzle is clogged or damaged Fluid passages in the gun or air line are clogged Low fluid p...

Page 53: ...PAINT SPRAYING EQUIPMENT L innovazione Quella vera...

Page 54: ...E 21 25 25757 NOZZLE 13 40 25766 NOZZLE 21 40 25758 NOZZLE 13 50 25767 NOZZLE 21 50 LOW PRESSURE CONE TIP NOZZLE 25187 0 8 mm 25176 1 3 mm 25188 1 6 mm thick products LOW PRESSURE FAN TIP NOZZLE 25277...

Page 55: ...kit for cone tip nozzle Plate not included CONE OR FAN TIP NOZZLE ASSEMBLY KIT AIR ASSISTED AIRLESS 25193 Assembly kit for fan tip nozzle Nozzle not included 25172 Assembly kit for cone tip nozzle Pl...

Page 56: ...Made in Italy 1969 www larius eu LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com...