Samoa LARIUS THOR, Operating And Maintenance Manual

Page 1: ...w w w l a r i u s c o m ED 17 09 2020 Manuale Cod 150096 THOR Electric piston pump OPERATING AND MAINTENANCE MANUAL EN...

Page 2: ...manual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconv...

Page 3: ...RKING PRINCIPLE 3 TECHNICAL DATA 4 DESCRIPTION OF THE EQUIPMENT 5 TRANSPORT AND UNPACKING 8 CONDITIONS OF GUARANTEE 9 SAFETY RULES 9 SETTING UP 10 WORKING 14 CLEANING AT THE END OF THE WORK 17 ROUTINE...

Page 4: ...carry out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning has not bee...

Page 5: ...thepumpoutletandthen sent to the gun through the flexible hose An electronic device located next to the reduction box is used to regulate and control the pressure of the material leaving the pump When...

Page 6: ...30 bar MAX DELIVERY 7 5 L min MATERIAL OUTLET M16 x 1 5 M WEIGHT 76 Kg LEVEL OF THE SOUND PRESSURE 60dB A MINIMUM LENGTH A 700 mm MINIMUM HEIGHT B 1000 mm MAXIMUM LENGTH C 750 mm MAXIMUM HEIGHT D 1100...

Page 7: ...THE EQUIPMENT Version with short pumping unit Connect hose Pos Description 1 Electric motor 2 Pressure transmitter 3 Pumping group 4 Recirculation valve Pos Description 5 High pressure flexible pipe o...

Page 8: ...Fig 2D Pos Description 8 Suction filter 9 Pressure gauge 10 Airless manual gun L91X 11 Trigger safety clamp Pos Description 12 Earth cable with clamp 13 Control equipment 14 ON OFF switch 15 Flexible...

Page 9: ...escription of functionw P Working pressure bar Indicates the real time pressure used during the work cycle J Motor current A Indicates the real time amperage on the equipment s motor during the work c...

Page 10: ...esareclean Checkthatcooling ventilation is correct F4 Maximum voltage The voltage is too high Check the connection to the electrical line and reinstate the correct nominal voltage F5 Minimum voltage T...

Page 11: ...ws of the country where the plant is used The behaviour of the employees shall strictly comply with the Accident prevention AND ALSO ENVIRONMENTAL regulations in force in the country where the plant i...

Page 12: ...intenanceoperationorreplacingofaccessories Do not carry the equipment neither unplug it by pulling the electric cable Protect the cable from heat oil and sharp edges When the tool is used outdoors use...

Page 13: ...fy the plug for the earth socket in any way ONLYuseelectricalconnectionsthatareearthed Make sure that any earth extension cords are in good condition ONLY use three core extension cables Avoid direct...

Page 14: ...ins Place the pressure control knob H6 on the MIN position turn counterclockwise WASHING OF THE NEW EQUIPMENT Theequipmenthasalreadybeenadjustedatourfactorywith light mineral oil left inside the pumpi...

Page 15: ...lection container to a surface that is earthed e g concrete andnottosurfacesthatwillinsulate the container from the earth H6 H7 H3 Circulation and washing Turn the pressure setting knob H6 clockwise t...

Page 16: ...schemicalreactions with risk of explosion WORKING START OF THE WORKING OPERATIONS Dip the suction pipe I1 into the product tank Version with flexible hose I2 Use the tooling after performing all the S...

Page 17: ...kwise to the CIR CULATION WASHING position drop symbol Press the switch I4 ON I of the equipment Open the recycling tap I3 Make sure that the product circulates through the circulation hose I6 Close t...

Page 18: ...e first wor king conditions I5 I7 I6 SPRAY ADJUSTMENT Slowly turn clockwise the pressure control knob I5 to reach the pressure value in order to ensure a good atomization of the product The valve I7 s...

Page 19: ...icmotor to stop the equipment Hold the spray gun trigger down Open the circulation tap J3 to discharge the pressure in the circuit Lift the suction hose and replace the bucket containing the product w...

Page 20: ...r action taken before during or after disposing of washingliquid orininterpretingandapplyingthe current Standards in this regard Use a metal container J5 To avoid any risk of electric shock connect th...

Page 21: ...east 15 minutes Lift the suction hose and remove the bucket of cleaning liquid Nowpointthespraygun J4 intothecontainer J5 andpress the trigger to recover any cleaning liquid left In case of long stora...

Page 22: ...equipment CLEANING FOR WATER BASED PRODUCTS Reduce pressure to the minimum turn counterclockwise the pressure control knob J1 Press the switch J2 placed on the box of the electric motor to stop the e...

Page 23: ...cket of product with an empty bucket J8 Connect a rubber hose J9 to a water tap J10 and fill the bucket J8 Position an empty bucket to collect the water J11 under the circulation hose J12 Press the sw...

Page 24: ...idles press the OFF 0 switch J2 su OFF 0 to stop the tooling In case of long storage we recommend you to suck and to leave light mineral oil inside the pumping group and the flexible hose If the equi...

Page 25: ...electronic control box clean in order to guarantee correct heat exchange with the ambient air We suggest cleaning using a jet of compressed air CHECKING THE SEAL GASKET O RING Check that no material i...

Page 26: ...the rear screws K6 and tighten the front screws K7 on the cover 2 Rotate the cover K8 forward REDUCTION BOX GREASING After 100 hours of operation or when you hear a change in the noiseonthegearbox lub...

Page 27: ...he product The equipment sucks air Check the suction pipe The drain valve is open Close the drain valve The gaskets of the pumping group are worn Replace the gaskets Suction or delivery valve dirty Di...

Page 28: ...follows Loosen very slowly the gun nozzle Release the clamp Point the gun at the container of the product and press the trigger to release pressure Loosen very slowly the fitting of connection from th...

Page 29: ...al leaking from the top of the ring nut If any material leaks out when the pump is working at the set pressure proceed as follows Carry out this operation after cleaning the tooling Unscrew the pump u...

Page 30: ...Remove the piston stem N10 and remove the pump unit sleeve N11 PIT STOP MAINTENANCE Replacement of upper and lower gaskets 20 minutes Grip the lower pump unit casing N9 in a vice and unscrew it using...

Page 31: ...N17 If worn replace them Use a screwdriver to remove the O Ring N18 and replace it making sure it is aligned correctly as illustrated Screwthevalvestem N15 Ref 20139 onagainandtighten fully gripping t...

Page 32: ...outside of the ring N22 pushing from the outside inwards and helping the ring to lodge in the seating while being careful not to damage the ring s contact surfaces Lubricate with grease before fittin...

Page 33: ...umpunitagain without tightening it Remove the sleeve cylinder seal N28 and replace it with a new one RemovetheO Rings N24andN27 fromthefootvalve N25 and the O Ring N26 and replace if necessary Refit t...

Page 34: ...er greasing the gaskets N33 Screw on the complete foot valve N25 with the sleeve assembly N28 N29 N31 N29 N33 N25 N28 N32 Countersunk side of the sleeve The pumping sleeve is countersunk N31 at one en...

Page 35: ...en the pump casing all the way and if the delivery pipe is not correctly aligned unscrew the pump casing until the connectionisinthecorrectpositionbeforetighteningbyusing the ring nut N34 and the pin...

Page 36: ...www larius com 34 THOR ED 17 09 2020 Cod 150096 T h i s p a g e i s i n t e n t i o n a l l y l e f t b l a n k...

Page 37: ...sure control device page 44 Complete long pump unit page 38 Electrical control page 50 Carriage page 46 Suction and circulation unit for standard products page 43 Short pump unit for stan dard product...

Page 38: ...www larius com 36 THOR ED 17 09 2020 Cod 150096 Fig 1O COMPLETE ELECTRO MECHANICAL UNIT O 23 2 3 1 8 6 5 9 10 11 13 7 12 19 3 26 14 6 7 14 4 5 22 27 34 32 20 21 25 17 15 16 24 4 28 29 30 33 35 18...

Page 39: ...13 20210 Pump unit pivot 1 14 20264 Centring pin 2 15 20265 Guide bushing 1 16 20266 Scraper 1 17 5378 Screw 2 18 20211 Inspection hatch 1 Pos Code Description Q ty 19 20212 Tin plate door 1 20 69011...

Page 40: ...09 2020 Cod 150096 Fig 1P 27 28 9 26 24 25 24 29 23 22 9 21 20 19 18 17 16 15 13 14 13 12 11 10 8 7 6 5 4 30 3 1 2 31 32 COMPLETE LONG PUMP UNIT WARNING Always indicate code and quantity for each par...

Page 41: ...uction filter 1 3 20130 Assembled valve 1 4 19296 Seal 1 5 20131 O ring 1 6 95029 1 Ball seat 1 7 20149 Closing ball 1 8 19273 Ball guide 1 9 20132 O ring 2 10 20133 Foot valve assembly for heavy prod...

Page 42: ...required Q 37 28 17 35 33 34 33 31 32 30 20 19 21 22 23 24 23 25 26 27 16 15 14 11 10 9 5 3 4 2 29 36 7 6 8 13 18 1 12 38 39 CORRECT ASSEMBLY CORRECT ASSEMBLY PROFILE PROFILE EXTENSION FOR VERSION WIT...

Page 43: ...Seat for ball housing 1 13 95023 1 Ball seat 1 14 20148 Ball 1 15 19297 Ball guide 1 16 20132 O ring 1 17 20145 Foot valve assembly 1 18 20115 Extension 1 19 20104 Stem foot valve 1 20 91018 Ball seat...

Page 44: ...ch part required R 9 8 7 6 2 3 1 5 10 4 1 Pos Code Description Q ty 1 96205 Dowel Gc 1 4 x 10 2 2 96206 Nipple M M 1 4 M16 x 1 5 1 3 96204 Filter base 1 4 37453 Nose union 2 5 96203 Or 1 Pos Code Desc...

Page 45: ...9 10 11 12 2 1 6 Pos Code Description Q ty 1 3373 Reduction 1 2 3387 Union 1 3 18350 Dispersion bell 1 4 85012 Filter 1 5 20557 Recirculation tube 1 6 20555 Safety tube 1 7 20556 Suction tube 1 Pos Co...

Page 46: ...larius com 44 THOR ED 17 09 2020 Cod 150096 Fig 1T PRESSURE CONTROL DEVICE T 33 27 26 25 24 23 22 21 3 31 31 7 18 17 32 10 11 34 28 14 15 9 4 1 20 19 13 36 16 2 30 7 19 8 6 29 12 35 28 18 12 5 37 39 4...

Page 47: ...bly 1 15 20412 Discharge pipe 1 16 18350 Dispersion bell assembly 1 17 33006 Material outlet pipe fitting 1 18 33010 Seal 2 19 33005 Washer 6 20 95158 Nut 2 21 20423 Complete safety valve assembly 1 2...

Page 48: ...5 1 4 8 7 6 3 2 Carriage in compact position Carriage at maximum height position Pos Code Description Q ty 20300 Complete carriage 1 20301 Carrying handle 1 2 95159 Pipe cap 2 3 18914 Bushing 2 4 203...

Page 49: ...I n t e n t i o n a l l y b l a n k p a g e...

Page 50: ...om 48 THOR ED 17 09 2020 Cod 150096 Fig 1V WARNING Always indicate code and quantity for each part required TANK V 13 18 15 17 20 25 26 27 19 21 22 23 16 24 28 14 32 3 29 2 9 8 1 4 34 6 30 31 11 10 9...

Page 51: ...g support bar 1 14 20325 Bag pressing assembly 1 15 20331 Right shoulder 1 16 18664 Bushing 2 17 20323 Bushing 2 Pos Code Description Q ty 18 20336 Spacer 1 19 20333 Idle roller 1 20 20334 Motor rolle...

Page 52: ...55 Panel 1 3 20354 Electronic box 1 4 96028 Screw M4x10 UNI 7687 6 5 20365 Electronic board 1 6 18483 Rubber seal 2 7 18493 Tightening sheet 1 8 20352 Dissipator 1 9 8011 Anti vibration washers 3 Pos...

Page 53: ...heck the perfect connection among all the electrical components at least every 200 working hours The length of the brush contact must be higher than 9 mm to guarantee a good working of the rotary grou...

Page 54: ...N BROWN WHITE ENGINE 2 8 Kw bluE gnd BROWN display ELECTRIC bOARD selection bUTTON temperature sENSOR hEATHSINK BUTTON dISPLAY BROWN WHITE BROWN BROWN V WHITE WHITE ov out 0 75mm 2 0 75mm 2 0 75mm 2 0...

Page 55: ...rt Description 18063 7 5 mt 18064 10 mt 18065 15mt ANTISTATIC HOSE 3 16 M16X1 5 max pressure 210 bar Art Description 6164 5 mt 55050 7 5 mt 35018 10 mt ANTIPULSATION HOSE 1 4 M16X1 5 max pressure 250...

Page 56: ...LEAN TIP SUPER FAST CLEAN Nozzle codes SFC07 20 SFC19 60 SFC29 80 SFC07 40 SFC21 20 SFC31 40 SFC09 20 SFC21 40 SFC31 60 SFC09 40 SFC21 60 SFC31 80 SFC11 20 SFC23 20 SFC33 40 SFC11 40 SFC23 40 SFC33 60...

Page 57: ...t Description 40109 Completerepairingkitforpumpingunit Art Description 20170 Footvalvesealkitforheavyproducts Art Description 20171 Footvalvesealkitforstandardproducts Art Description 20173 Complete g...

Page 58: ...11425 180 cm K11430 24 cm PLA 16x1 5 BASE SUPER FAST CLEAN Art Description K11421 130 cm K11426 180 cm K11431 24 cm TELESCOPIC PAINT ROLLER Art Description 16780 complete with n 1 Roller with extra lo...

Page 59: ...ith rigid suction system without spraying accessories 20725 Thor with rigid suction system and spraying accessories 20700 Thor with flexible suction and recycling system without spraying accessories 2...

Page 60: ...I n t e n t i o n a l l y b l a n k p a g e...

Page 61: ...ptember 2020 Location Date complies with the directives EC Directive 2006 42 Machinery Directive EU Directive 2014 30 Electromagnetic Compatibility EMC EU Directive 2014 35 Low Voltage LVD furthermore...

Page 62: ...LARIUS srl Via Antonio Stoppani 21 23801 Calolziocorte LC ITALY TEL 39 0341 621152 Fax 39 0341 621243 larius larius com www larius com...