Samson 3730-4, Configuration Manual

Page 1: ...eumatic Positioner Type 3730 4 Configuration and operation over PROFIBUS PA Configuration Manual KH 8384 4 EN Firmware version K 2 00 R 1 52 Edition May 2012 Fig 1 Configuration and operation over TRO...

Page 2: ...IBUS PA network or over the SAMSON SSP interface The Mounting and Operating Instructions EB 8384 4 EN describe the mounting start up and on site operation This Manual KH 8384 4 EN describes the basic...

Page 3: ...re of ID number adaptation acc to PROFIBUS PA Profile 3 02 added It allows a Type 3785 Positioner Profile 2 0 and Profile 3 0 to be directly replaced with a Type 3730 4 Positioner in the compatibility...

Page 4: ...4 KH 8384 4 EN...

Page 5: ...1 21 5 4 Status alarms according to Profile 3 01 Condensed Status 25 5 5 Standard diagnostics with PROFIBUS DP protocol 29 6 Acyclic data exchange 36 7 Partial stroke testing over DP V0 37 8 Parameter...

Page 6: ...er is used for acyclic data exchange for commissioning and diagnostics pur poses 2 Profile Basic device functions have been described in profiles by PNO PROFIBUS user organiza tion to supplement the E...

Page 7: ...the function block Range of values defined in PV_SCALE 4 RCAS_OUT Setpoint with status Reference variable w in RCAS mode Provided to a supervisory host z B PID Block or master class 1 Depending on the...

Page 8: ...the cyclic exchange of process data setpoint status etc with the host system and for configuring the PROFIBUS network Each positioner and its GSD file has a unique ID number ident number assigned to i...

Page 9: ...mode for Type 3785 Profile 3 0 the diagnosis telegram then communicates as with Type 3785 Diagnosis bits which were first introduced with Profile 3 01 are not set Additionally the DI Blocks of Type 3...

Page 10: ...raction SP value floating point IEEE Status 4 Version 2 Module RCAS_IN RCAS_OUT 0xC4 0x84 0x84 0x08 0x05 0x08 0x05 Output Byte 0 1 2 3 4 Octet 1 sign exponent Octet 2 Exponent fraction Octet 3 fractio...

Page 11: ...2 exponent fraction Octet 3 fraction Octet 4 fraction Octet 5 fraction Octet 1 Octet 2 READBACK value floating point IEEE Status POS_D value POS_D status 4 Version 4 Module SP CHECKBACK 0xC3 0x84 0x82...

Page 12: ...ADBACK value floating point IEEE Status POS_D value POS_D status CHECK_ BACK 0 CHECK_ BACK 1 CHECK_ BACK 2 4 Version 6 Module RCAS_IN RCAS_OUT CHECKBACK 0xC5 0x84 0x87 0x08 0x05 0x08 0x05 0x0A Output...

Page 13: ...ng point IEEE Status Input Byte 0 1 2 3 4 5 6 7 8 9 Octet 1 sign exponent Octet 2 exponent fraction Octet 3 fraction Octet 4 fraction Octet 5 fraction Octet 1 sign exponent Octet 2 exponent fraction O...

Page 14: ...t provided from a data length of 3 bytes or 5 bytes Use the MOVE command for data types BYTE WORD and DWORD If the SFC 14 is to be used over several slots do not forget that the data length is always...

Page 15: ...age for the optional integrated solenoid valve failed The positioner cannot function and moves to the fail safe position determined by the actuator regard less of the reference variable R 4 6 Not assi...

Page 16: ...nded EXPERTplus valve diagnostics is active R 2 0 CB_TOT_VALVE_TRAV Limit value for total valve travel exceeded The current value for the total valve travel is above the entered or pre determined limi...

Page 17: ...l diagram 4 Hysteresis test Tests out of service tests 4 Drive signal diagram over the full range of the valve 4 Hysteresis test diagram over the full range of the valve 4 Static characteristic 4 Part...

Page 18: ...RAW parameters The following states can be selected refer to Fig 3 4 Maintenance alarm The positioner cannot perform its control task due to a functional fault in the device or in one of its periphera...

Page 19: ...list refer to EB 8384 4 EN In addition the diagnostic parameters are available over the communica tion interface of the positioner The diagnostic functions can easily be displayed and config ured usin...

Page 20: ...DIA_FUNCTION_CHECK Diagnosis condensed state Measured value status CHECKBACK acyclic CHECKBACK cyclic Automation system visualization operator Maintenance required Maintenance demanded Maintenance al...

Page 21: ...PECIFIC Temperature 40 C 0x80 GOOD_NON_SPECIFIC Temperature 80 C 0x80 GOOD_NON_SPECIFIC Initialization errors x range 0x80 GOOD_NON_SPECIFIC Delta x range 0x80 GOOD_NON_SPECIFIC Incorrect attachment m...

Page 22: ...ir supply Perhaps modified TEST 0x80 GOOD_NON_SPECIFIC Perhaps not enough TEST 0x80 GOOD_NON_SPECIFIC Perhaps not enough 0x80 GOOD_NON_SPECIFIC Working at full capacity 0x80 GOOD_NON_SPECIFIC Working...

Page 23: ...umatics Perhaps existing TEST 0x80 GOOD_NON_SPECIFIC Perhaps existing 0x80 GOOD_NON_SPECIFIC Perhaps too large TEST 0x80 GOOD_NON_SPECIFIC Perhaps too large 0x80 GOOD_NON_SPECIFIC Limit range Down 0x8...

Page 24: ...80 GOOD_NON_SPECIFIC Connection positioner valve No optimal travel transmission TEST 0x80 GOOD_NON_SPECIFIC Perhaps loose 0x80 GOOD_NON_SPECIFIC Perhaps limit range 0x80 GOOD_NON_SPECIFIC Perhaps loos...

Page 25: ...IA_ZERO_ERR Autocorrection 0x80 GOOD_NON_SPECIFIC DIA_MAINTENANCE DIA_MEM_CHECKSUM Fatal error 0x24 BAD_MAINT_ALARM DIA_HW_ELECTR Extended diagnostics available 0x80 GOOD_NON_SPECIFIC DIA_MAINTENANCE...

Page 26: ...A4 GOOD_MAINT_REQ DIA_MEM_CHECKSUM Interal device error 0xA4 GOOD_MAINT_REQ DIA_MEM_CHECKSUM General parameters 0xA4 GOOD_MAINT_REQ DIA_MEM_CHECKSUM Options parameters 0xA4 GOOD_MAINT_REQ DIA_MEM_CHEC...

Page 27: ..._NON_SPECIFIC Much lower over partial range 0x80 GOOD_NON_SPECIFIC Much higher over whole range TEST 0x80 GOOD_NON_SPECIFIC Much lower over whole range TEST 0x80 GOOD_NON_SPECIFIC Much higher over par...

Page 28: ...oint alternating average value above reference lines 0x80 GOOD_NON_SPECIFIC Zero point shift monotonously down wards average value below reference lines 0x80 GOOD_NON_SPECIFIC Zero point shift monoton...

Page 29: ...e classified either as GOOD_FUNCTION_CHECK or BAD_FUNCTION_CHECK in firmware K 1 10 and higher See FEATURE_SELECT parameter on page 54 5 5 Standard diagnostics with PROFIBUS DP protocol Generated alar...

Page 30: ...the Profile 3 01 the DIAG_EXT bit can be set when the measured value status has be assigned to BAD_DEVICE_FAILURE This only happens when the following errors which lead to device failure occur 4 Test...

Page 31: ...t 6 DIA_NOT_INIT device not initialized self calibration not performed 7 DIA_INIT_ERR self calibration faulty 12 0 DIA_ZERO_ERR zero point error final position 1 2 DIA_CONF_INVAL configuration invalid...

Page 32: ...e with EXPERT 2 16 3 0 x range see Code 50 1 Delta x range see Code 51 2 Attachment see Code 52 3 Initialization time exceeded see Code 53 4 Initialization solenoid valve see Code 54 5 Travel time too...

Page 33: ...TEST 2 1 Air supply Perhaps not enough TEST 2 2 Air supply Perhaps not enough 2 3 Air supply At full capacity 2 4 Air supply At full capacity TEST 2 5 Air supply Perhaps modified 2 6 Actuator spring S...

Page 34: ...kage shut off Perhaps larger than in original state 2 6 Inner leakage shut off Perhaps larger than original state TEST 2 7 Inner leakage shut off Perhaps present 2 24 3 0 External leakage Perhaps soon...

Page 35: ...2 3 Reference test aborted 2 4 ESD Movement actuator possible 2 5 ESD Movement actuator not possible 2 6 ESD Solenoid valve error 2 7 Not assigned 2 1 Only on using the Condensed status und diagnostic...

Page 36: ...ter settings and for diagnostic purposes The DD Device Description file can be downloaded from the SAMSON Internet site www samson de to configure parameters in Type 3730 4 Positioner over Siemens PDM...

Page 37: ...test cannot be started when the fail safe action FSAFE_TYPE is active The partial stroke test is analyzed by the DI Function Block Discrete Input of the positioner In this case one of the following al...

Page 38: ...y Supported modes O M A CAS RCAS ALL O S out of service mode MAN mode AUTO mode Cascade mode Remote cascade mode O M A CAS RCAS Note Parameters marked with an asterisk are included in the cyclic data...

Page 39: ...condensed state A change is not permissible in the DATA_EXCHANGE cyclic state DESCRIPTOR 36 Storage class S Read write capability r w Supported modes ALL Any desired text to describe the application T...

Page 40: ...emain active as long as the event still exists static alarms Bit 0 false 1 true Byte Bit According to PA V3 01 Description 0 0 DIA_HW_ELECTR Hardware error in the electronics 0 1 DIA_HW_MECH Hardware...

Page 41: ...active 0 2 LV total valve travel Code 24 0 3 Control loop error Code 57 0 4 Zero point error Code 58 0 5 Autocorrection Code 59 0 6 Fatal error Code 60 0 7 Extended diagnostics available Only with EX...

Page 42: ...ified 5 6 Actuator springs Spring stiffness reduced TEST 5 7 Actuator springs Pre tensioning reduced TEST DIAGNOSIS_MASK 31 Storage class Read capability r Availability of the status bit in DIAGNOSIS...

Page 43: ...ST_DATE ADD_ GEAR_MAN ADD_GEAR_SER_NUM DEVICE_CALIB_DATE DEVICE_ CHARACT 1 DEVICE_ CONFIG_DATE TAG_DESC VALVE_MAINT_DATE VALVE_MAN VALVE_SER_NUM VALVE_TYPE DI1 2 Function Block TAG_DESC DI1 2 Transduc...

Page 44: ...WARE_REVISION 25 Storage class Read capability r Hardware version electronics mechanics HW_WRITE_PROTECTION 41 Storage class Read capability r Position of the write protection switch on the device 0 N...

Page 45: ...f blocks Blocks are grouped by entering the same value in the STRATEGY parameter of each block TAG_DESC 18 Storage class S Read write capability r w Supported modes ALL Used to enter a user selected t...

Page 46: ..._MODE 22 MODE_BLK 23 ALM_SUM 24 SOFTWARE_REVISION 25 HARDWARE_REVISION 26 DEVICE_MAN_ID 27 DEVICE_ID 28 DEVICE_SER_NUM 29 DIAGNOSIS 30 DIAGNOSIS_EXT Index Parameter 31 DIAGNOSIS_MASK 32 DIAGNOSIS_MASK...

Page 47: ...ith Function Block DI2 3 Solenoid valve CB_FAIL_SAFE DI2 The internal solenoid valve is used and the information so lenoid valve wired same as 1 is analyzed with Function Block DI2 This information is...

Page 48: ...ALL Information communicated cyclically over the discrete input DI2 Status disk of input 2 1 Voltage signal applied 0 De energized Status of last PST 0 Error 1 OK 2 Not performed DATALOGGER_DS_1 111...

Page 49: ...postioner DEV_REVISION_COMP 134 Storage class Read capability r Lowest positioner revision with which the device revision DEV_REVISION is compatible DEVICE_DP_STATUS 126 Storage class Read capability...

Page 50: ...spring stiffness increased TEST 0 1 Actuator springs Working at full capacity 0 2 Actuator springs Working at full capacity TEST 0 3 Shift of working range Closed position 0 4 Shift of working range M...

Page 51: ...ro point Shift monotonously downwards average value below reference lines 3 7 Zero point Shift monotonously upwards average value below reference lines 4 0 Zero point Alternating average value below r...

Page 52: ...enoid valve forced venting 0x20 Transit time exceeded 0x40 Pin position 0x80 Test or calibration in progress DIAGNOSIS_INIT_2 129 Storage class Read capability r Diagnostic alarms 0x01 No emergency mo...

Page 53: ...ameter name 0 Measured value 0 29 Measured value 29 30 Reference value ET_ENDLAGE 79 Storage class Read capability r Statistical information AUTO Structure for end position trend drive signal Element...

Page 54: ...ION_CHECK During a diagnostic test a BAD_FUNCTION_CHECK would be activated according to the profile This can be prevented by activating this additional function which activates GOOD_FUNCTION_ CHECK fi...

Page 55: ...T_VS_2 Data set 2 measured points 26 to 50 FST_VS_3 Data set 3 measured points 51 to 75 FST_VS_4 Data set 4 measured points 76 to 100 FST_ZEIT_1 152 to FST_ZEIT_4 155 Storage class Read capability r T...

Page 56: ...istical information AUTO Structure for short term travel histogram Element Parameter name 0 X_INTERVAL_VALUE_0 valve position interval 0 21 X_INTERVAL_VALUE_21 valve position interval 21 22 X_AVERAGE...

Page 57: ...terval 0 12 Z_INTERVAL_VALUE_11 cycle counter interval 12 13 Z_AVERAGE average value z for long term 14 TOTAL_NUMBER number of measuring points 15 DYNAMIC_FAKTOR dynamic stress factor HYS_STELLSIGNAL...

Page 58: ...IDENT_LIMIT_SWITCHES 50 Storage class S Read write capability r w Supported modes ALL Describes whether the optional inductive limit switch is installed Not automatically recognized 0 Not installed 1...

Page 59: ...stroke test PST Time data set 1 to 4 READING_DIRECTION 58 Storage class S Read write capability r w Supported modes ALL Reading on the display is turned by 180 STAT_AGAIN_VS 81 Storage class Read cap...

Page 60: ...AL 82 Storage class Read capability r Tests MAN Drive signal diagram steady state Drive signal reference and repetition values Element Parameter 0 REFERENZZEITSTEMPEL reference time stamp 1 TESTINFO t...

Page 61: ...gnment Physical Block Slot 0 Manufacturer specific parameters KH 8384 4 EN 61 Physical Block Slot 0 Manufacturer specific parameters Index Parameter 49 IDENT_OPTIONS 50 IDENT_LIMIT_SWITCHES 51 DEVICE_...

Page 62: ..._SS_1 102 PST_SS_2 103 PST_E_1 104 PST_E_2 105 PST_E_3 106 PST_E_4 107 PST_ZEIT_1 Index Parameter 108 PST_ZEIT_2 109 PST_ZEIT_3 110 PST_ZEIT_4 111 DATALOGGER_DS_1 112 DATALOGGER_DS_2 113 DATALOGGER_DS...

Page 63: ...LOCK_OBJ 16 Storage class Read capability r CHECK_BACK 49 Storage class Read capability r Detailed information on the device coded bitwise refer to section 4 KH 8384 4 EN 63 AO Function Block Slot 1 P...

Page 64: ...ered 0 Note If the error still persists after the fail safe time has elapsed fail safe action is triggered The fail safe action of the AO Function Block is determined by FSAFE_TYPE in this Block FSAFE...

Page 65: ...write capability r w Supported modes ALL Output value This output value is calculated by the Function Block from the SETPOINT for the Transducer Block in mm degrees or OUT_CHANNEL 38 Storage class S R...

Page 66: ...ned in PV_SCALE RCAS_OUT 43 Storage class Read capability r Setpoint with status Reference variable w in RCAS mode Provided to a supervisory host e g PID Block or Master Class 1 Depending on mode of t...

Page 67: ...to allow faster processing of blocks 0 Blocks are grouped by entering the same value in the STRATEGY parameter of each block Note These data are neither checked nor processed by the AO Function Block...

Page 68: ...and valve needs to move through the rated travel range an gle of rotation to close the valve measured during initialization 1 0 s 68 KH 8384 4 EN AO Transducer Block Slot 1 Profile specific parameter...

Page 69: ...ized 1 Opening towards 100 position 2 Closing towards 0 position 3 None saving position remains kept ACTUATOR_MAN 140 Storage class S Read write capability r w Supported modes ALL Manufacturer of the...

Page 70: ...Read write capability r w Supported modes ALL Date of the last configuration of the positioner XX XX 20XX FEADBACK_VALUE 138 Storage class Read capability r Current valve position Unit of OUT_SCALE LI...

Page 71: ...pecific calibration routine in the field device 0 No test normal operation 1 2 Start initialization 3 Cancel initialization 4 Start zero point calibration 5 Cancel zero point calibration 6 Search for...

Page 72: ...61 Reset Communication controller 62 Reset Communication controller counter SW_W_DOG triggered 63 Reset Control parameter 64 Reset Closed loop controller counter 65 Reset Error message for bus connect...

Page 73: ...he solenoid valve 21 to 29 30 Zero point error 31 to 253 254 Successful 255 No valid data from the closed loop control SERVO_GAIN_1 115 Storage class S Read write capability r w Supported modes ALL KP...

Page 74: ...of blocks 0 Blocks are grouped by entering the same value in the STRATEGY parameter of each block TAG_DESC 82 Storage class S Read write capability r w Supported modes ALL Used to enter a user selecte...

Page 75: ...ted 100 0 TRAVEL_RATE_DEC 129 Storage class S Read write capability r w Supported modes ALL Required transit time CLOSED s Minimum time required to move through the working range to 0 position 0 0 s T...

Page 76: ...ODE_BLK 87 ALARM_SUM 89 ACT_STROKE_TIME_DEC 90 ACT_STROKE_TIME_INC 103 DEVICE_CALIB_DATE 104 DEVICE_CONFIG_DATE 105 LIN_TYPE 112 RATED_TRAVEL 113 SELF_CALIB_CMD 114 SELF_CALIB_STATUS 115 SERVO_GAIN_1...

Page 77: ...tests EXPERTplus BLOCKING_POSITION 166 Storage class S Read write capability r w Supported modes ALL CHARACT_TYPE 173 Storage class S Read write capability r w Supported modes ALL Type of characteris...

Page 78: ...AX_PRETRIGGERZEIT max pretrigger time 2 FORTSCHRITT progress flag 3 Z HLER_TAGE day counter 4 Z HLER_STUNDEN hour counter 5 Z HLER_MINUTEN minute counter 6 Z HLER_SEKUNDEN seconds counter 7 Z HLER_100...

Page 79: ...DN 14 KVS unit 15 KVS coefficient 16 Seat diameter of the valve DEVICE_INIT_STATE 163 Storage class Read capability r Indicates whether the device has been initialized DIAG_MONITORING 187 Storage cla...

Page 80: ...agnostic level EXPERT EXPERTplus Emergency shutdown ESD ELAPSED_HOURS_METERS 193 Storage class Read capability r Operating hours counter Element Parameter 0 ELAPSED_HOURS_METER time since first initia...

Page 81: ...g 24 Reset Drive signal diagram steady state long term monitoring 25 Reset Drive signal diagram steady state short term monitoring 26 Reset Drive signal diagram hysteresis long term monitoring 27 Rese...

Page 82: ...modes ALL Contains the output value received from the upstream Analog Output Function Block FINAL_VALUE_RANGE 179 Storage class S Read write capability r w Supported modes ALL Travel range angle of ro...

Page 83: ...REACH Allowed time to reach full closed position FST_DISPLAY 227 Storage class Read capability r Information on the full stroke test FST PROGRESS_FLAG STATUS_FST NUMBER_OF_TESTS RECOMMEND_SCAN_RATE DU...

Page 84: ...titute 4 Zero point MANUFAC_ACTUATOR_SIZE 209 Storage class S Read write capability r w Supported modes ALL MOVING_DIRECTION 164 Storage class S Read write capability r w Supported modes ALL Direction...

Page 85: ...falling PST_MEAS_DATA1 3_DEAD_TI_FALL dead time falling PST_MEAS_DATA1 3_T63_FALLING T63 falling PST_MEAS_DATA1 3_T98_FALLING T98 falling PST_MEAS_DATA1 3_RISE_TI_FALLING rise time falling PST_MEAS_D...

Page 86: ...rate DURATION_OF_TEST test duration TESTMODE_ACTUAL current test mode TEST_INFO test information PST_SETTINGS 216 Storage class S Read write capability r w Supported modes ALL Settings for partial str...

Page 87: ...ressure friction PST_TEST_STAT1 3_W_STEP_TOO_HIGH difference w step start too high PST_TEST_STAT1 3_ABORT_REF_CHANG test aborted reference variable was changed PST_TEST_STAT1 3_MAX_BREAKTIME_EX max br...

Page 88: ...modes ALL Fail safe position of the valve The positioner remains in AUTO mode The fail safe position is indicated on the positioner display by a blinking S 0 Not active 1 Set fail safe position 2 Res...

Page 89: ...E end 2 WARTEZEIT_NACH_SPRUNG delay time after step 3 ANZAHL_BIS_UMKEHR number of measurement values until turn back STAT_KENNLINIE_RW_2 232 Storage class Read write capability r w Supported modes ALL...

Page 90: ...ATE 3 RAMPE_UP 5 RAMPE_DOWN 6 LATENCY_AFTER_STEP 7 STEP_SELECTION SUB_MODE_INIT 162 Storage class Read capability r Status of substition mode SUb TOLERANCE_BAND 180 Storage class S Read write capabili...

Page 91: ...class S Read write capability r w Supported modes ALL Enable travel angle lower limit TRAVEL_LIMIT_UP_ON 169 Storage class S Read write capability r w Supported modes ALL Enable travel angle upper li...

Page 92: ...1 DELAY_TIME 182 STATUS_SOLENOID_VALVE 183 FINAL_POSITION_VALUE 184 FINAL_VALUE 185 DATALOGGER 186 DATALOGGER_READ 187 DIAG_MONITORING 188 STEP_RESPONSE_R 189 STEP_RESPONSE_RW Index Parameter 190 EVEN...

Page 93: ...pported modes ALL Identification of the batch process BLOCK_OBJECT 16 Storage class Read capability r KH 8384 4 EN 93 DI1 2 Function Block Slot 2 3 Profile specific parameters Index Parameter 218 PST_...

Page 94: ...or OUT_D when the sensor sensor electronics register an error 0 INVERT 31 Storage class S Read write capability r w Supported modes ALL Inversion of the input value PV_D from DI Transducer Block befor...

Page 95: ...either checked nor processed by the DI Function Block TAG_DESC 18 Storage class S Read write capability r w Supported modes ALL Assigns a unique description to each block for clear identification Max...

Page 96: ...96 KH 8384 4 EN DI1 2 Function Block Slot 2 3 Profile specific parameters Index Parameter 16 BLOCK_OBJECT 17 ST_REV 18 TAG_DESC 19 STRATEGY 20 ALERT_KEY 21 TARGET_MODE 22 MODE_BLK 23 ALM_SUM Index Pa...

Page 97: ...t mode PV_D 72 Storage class Read capability r Process variable forwarded to the Function Block including status SENSOR_ID 69 Storage class S Read write capability r w Supported modes ALL Identificati...

Page 98: ...LL Assigns a unique description to each block for clear identification Max 32 characters TARGET_MODE 65 Storage class S Read write capability r w Supported modes ALL Target mode 8 AUTO 16 MAN 128 O S...

Page 99: ...KH 8384 4 EN 99...

Page 100: ...SAMSON AG MESS UND REGELTECHNIK Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 Internet http www samson de KH 8384 4 EN 2012 06...