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6

STEP 5

 

Cutting the Posts

STEP 6

 

Fitting of Post to Gutter Section

Measure the height of the canopy/carport at the front and add to this dimension the depth of post 
that will be going into the ground. The total of this is the length at which your posts needs to be cut.

Position the gutter section over the posts and ensure they are in the correct position and are spaced 
in accordance with the span chart. Ensure the post is square to the gutter section using a roofing 
square. Using 2 x No. 12 x 1 ¼” drill screws, secure through the front profile of the gutter into the 
post. Repeat on the inner side so that 4 screws in total are used to secure the post. 

STEP 7

 

If your canopy or carport is longer than 6m, you may need to join the gutter sections as 
follows:

Joining Gutter Sections

You will need the following to join every gutter beam:

4No. flat aluminium joining plates: 2No. 18mm x 300mm x 2mm, 1No. 70mm x 300mm x 2mm, 1No. 
61.5mm x 300mm x 2mm
1No tube of Sudaflex marine grade sealer
1No roll of masking tape
4No. M6 x 20mm hex headed bolts
4No. M6 self locking nuts
1No. 6.5mm drill bit
1No mastic gun
1No drill with 8mm self driller attachment
Industrial wipes
Roll of industrial tissue paper

1.

Make sure you only use 

; normal silicon sealer will not do. 

2. 

Now apply a liberal amount of Sudaflex to both sides of the eave beam on

the internal  vertical sections and the underside of the gutter where the
plate fits into this will enable you to bond the four joining plates.

Sudaflex

01933 448850

www.samsondoors.co.uk

09/19

01933 448850

www.samsondoors.co.uk

09/19

Summary of Contents for Simplicity 6

Page 1: ...Installation Guide Simplicity 6 V4 1 lu240419 01933 448850 www samsondoors co uk 09 19 01933 448850 www samsondoors co uk 09 19...

Page 2: ...g Bar End Plate Gallow Support Bar Hex Headed Bolts Bolt Down Post Foot Above Ground if required In Ground Post Foot if required 2No Joining Plate 18mm x 300mm x 2mm Joining Plate 61 5mm x 300mm x 2mm...

Page 3: ...lling self cleaning glass it is the correct way up Please note when ordering Pilkington Self Cleaning Glass Pilkington Activ needs both daylight and rain to work effectively When the roof angle gets t...

Page 4: ...distance x up the wall and position your roof bar at this height on the wall Let the other end touch the ground and where that touches will be the centre of your hole for the foundation IMPORTANT Use...

Page 5: ...e the wall plate is not twisted or bowed Use a spirit level to make sure the wall plate is fitted level Using suitable wall fixings fix the wall plate to the wall we recommend plastic caps are fitted...

Page 6: ...arport is longer than 6m you may need to join the gutter sections as follows Joining Gutter Sections You will need the following to join every gutter beam 4No flat aluminium joining plates 2No 18mm x...

Page 7: ...ed Bolts and Nuts supplied bolt through the gutter channel and joining plates and tighten up 7 After around 15 to 20 minutes and once the sealer has had time to harden stand the gutter beam with legs...

Page 8: ...uare STEP 9 Fitting of the Glazing Bars Pre drill the glazing bar that is going to fit into the gutter section 15mm in from the edge and 30mm from the end of the bar drill your 6 5mm hole Do this on b...

Page 9: ...radius inner section of the gutter section Using a 6 5mm drill bit drill 1 No hole through the bottom radius profile of the wall plate ensuring this also goes through the flat section of the glazing...

Page 10: ...hile you are pushing the glass into the bar Then working from that top corner you steadily work along pushing the glass into the glazing bar which reduces the gap until the full length of glass is loc...

Page 11: ...in a different place The trim fits into the channel on the front and the back of the gutter 1 trim on the front and 2 trims on the back inside of the gutter The Wall Plate Trim fits on the underside...

Page 12: ...up the 2 No holes on the wall plate end plate with the port holes on the end of the wall plate section and using 2 No x 5 8 self tapping screws secure in place Repeat at the other end Please see diag...

Page 13: ...t in to the gutter section below the hole Please see diagram below Note 1 You must ensure the bottom of the hole has at least 100mm of dry mix concrete under the post to prevent subsidence of the post...

Page 14: ...to fix one at each end STEP 21 Fitting the Gutter Support Channel If supplied then the Gutter Support channel see profile image fits directly underneath the Gutter Channel It is held in place by usin...

Page 15: ...cable to run it through the main bar and out of the wall plate to the capacitor Then you need to drill up through the trim channel above the light channel into the main bar next to the main bar fixing...

Page 16: ...tended cables through the hole and run them into the building or the plastic external box supplied and connect them to the capacitor Then slide the polycarbonate lens back into the light and screw the...

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