Samson TROVIS 5431, Mounting And Operating Instructions

Page 1: ...Automation System TROVIS 5400 Heating and District Heating Controller TROVIS 5431 Mounting and operating instructions EB 5431 EN Electronics from SAMSON Firmware Version 1 20 Edition February 2001...

Page 2: ...S F08 36 5 1 3 Binary input for storage tank thermostat 36 5 1 4 Analog input AI CO1 F08 CO SYS F10 F11 36 5 2 Outputs 37 5 2 1 Outputs to the control valve CO SYS F05 F15 37 5 2 2 Limiting the system...

Page 3: ...pump for storage tank charging CO2 F04 50 5 5 8 Parallel pump operation CO2 F06 50 5 5 9 Thermal disinfection of drinking water storage tank CO2 F05 50 5 5 10 Times of use for the drinking water heati...

Page 4: ...dix A 6 Function block parameters CO SYS 69 Appendix B Parameters 71 Appendix B 1 Level PA1 heating circuit parameters 71 Appendix B 2 Level PA2 drinking water heating circuit parameters 77 Appendix B...

Page 5: ...y step instructions start ing on page 20 The controller stores configuration and parameterization data even over prolonged periods of storage without being connected to a power supply source Only time...

Page 6: ...re monitored Safety fea tures such as frost protection monitoring and excess temperature monitoring how ever are not active in the following cases defective heating controller and failure of functions...

Page 7: ...vidual switches and keys as well as the operation on the different levels are described in the following chapters 3 1 Operating controls on the front panel 3 1 1 Control switch A Use this switch to pr...

Page 8: ...alve is operated in manual mode open 0 maintain close Use these switch positions for start ups and repairs only Drinking water heating operation The drinking water is heated up according to the demand...

Page 9: ...and the outcome Accessing the manual level EB 5431 EN 9 Operation Press Display Comment Set the control switch A to If you want to operate the control valve only this switch position is not required T...

Page 10: ...ut you want to activate PU 2 Heat exchanger charging pump HEP PU 3 Storage charging pump SCP PU 4 Circulation pump CP PU 5 Binary output BO1 PU 6 Binary output BO2 PU 7 Binary output BO3 You have acti...

Page 11: ...If you want to activate more outputs pro ceed with step 5 or exit the manual level as described below Press Display Comment Turn the mode switch B to leave position 0 You are now exiting the manual mo...

Page 12: ...cess the COPA level if you know the code number It contains the param eter levels the system code number levels and the configuration levels The information parameter and configura tion levels are mar...

Page 13: ...ol sensor Configuration drinking water circuit Time date holidays vacation Parameter drinking water circuit Parameter heating circuit Prompt for code number see page 94 Temperatures drinking water cir...

Page 14: ...re indicated depends on the system code number and the configuration For an over view of the symbols indicated on the display as well as their meaning refer to page 82 ff You cannot make any changes o...

Page 15: ...rature Exiting a level Press Display Effect both Any The display indicates the next level NOTE Should this function not work a symbol blinks in the display i e a func tion block or a parameter has bee...

Page 16: ...ble function blocks and parameters For an overview of the system types and the associated system code number refer to chapter 4 To change the system code number you must know the code number proceedin...

Page 17: ...isplayed number changes This confirms the code number If you have entered the proper code number PA1 appears in the display otherwise the display returns to COPA twice You have reached the system code...

Page 18: ...isplay Effect You now activate the system code num ber Anl blinks or Use the arrow keys to select your new system code number which is 2 in this example You confirm your new system code number You exi...

Page 19: ...ter levels because only here all parameters can be accessed If you want to change parameters proceed as follows 1 In Appendix B look for the required parameter symbol s noting the index of the paramet...

Page 20: ...you press an arrow key the faster the value changes Press the enter key to acknowledge the new value both Press both arrow keys simultane ously to exit the COPA level Setting the time date and year 20...

Page 21: ...ow key the faster the display changes Acknowledges the set time The adjusted date appears on the display indicating day month 20 09 Pressing the enter key activates the date for entering changes The s...

Page 22: ...e display Pressing the enter key activates the year to change it The small clock sym bol in the top lefthand corner blinks You can now change the year Sets the new year Acknowledges the set year The n...

Page 23: ...was 7 00 a m to 22 00 10 p m factory set ting Now you want to change the times of use to the following setting 6 00 a m to 8 00 a m from 12 00 p m to 14 00 2 p m and from 19 00 7 p m to 23 00 11 p m T...

Page 24: ...time for the first period 6 00 a m NOTE Times of use can only be adjusted in 30 minute intervals At the edge of the display the adjusted times full hours are represented as black squares Pressing the...

Page 25: ...period of use from 12 00 p m to 14 00 2 p m and for the third from 18 00 6 p m to 23 00 11 p m exactly as for the first period these steps are gray shaded You can recog nize the second period by the...

Page 26: ...0 i e F01 0 For some function blocks you are additionally required to adjust function block parameters For the function block parameters refer to Appendix A When you access a CO level the active func...

Page 27: ...lock now blinks in the display i e you can now change it or To activate the function block press the arrow key To deactivate the function block press the arrow key Press the enter key and acknowl edge...

Page 28: ...OTE The display should not blink If the display blinks you must first press the enter key or Once you have reached End press the enter key The display indicates the next level or the next function blo...

Page 29: ...lled if DIN 4751 requires it You are required to install a TC STM combi nation in a primary drinking water heating circuit if required by DIN 4753 EB 5431 EN 29 System descriptions System code no Desc...

Page 30: ...int value is determined according to the gradient of the heating characteristic or a 4 point setting of the heating characteristic see chapter 5 4 1 4 In reduced operation the heating circuit circulat...

Page 31: ...temperature 4 Option of generating the required charg ing temperature via return flow sensor RfS see chapter 5 5 5 4 Option of intermediate heating when the charging of the drinking water storage tank...

Page 32: ...lly available with one or two storage tank sensors or a storage tank thermostat see chapter 5 5 1 4 Generation of required charging temper ature via return flow sensor RfS see chapter 5 5 5 4 Option o...

Page 33: ...epend on the the flow temperature at FS1 4 Switchover of control to flow sensor FS2 for the drinking water heating see chapter 5 5 4 4 Option of intermediate heating when the charging of the drinking...

Page 34: ...schedule 4 If the system is equipped with storage tank sensor s the drinking water heating system operates according to the requests issued by the storage tank sensors If the temperature in the stora...

Page 35: ...turn flow sen sor DWRfS see chapter 5 5 13 4 Option of improving the response behav ior when using HPS or DWRfS through the following function Recharging the heat exchanger see chapter 5 5 13 4 Option...

Page 36: ...ment To calibrate the sen sor proceed as follows 1 On the CO SYS level select function block F08 1 2 Press the enter key The outdoor sensor is indicated together with its temperature value 3 Use the a...

Page 37: ...mined If you want to generate an on off signal deactivate CO SYS F05 and F15 For this out put you are required to additionally deter mine the following function block parame ters differential gap mini...

Page 38: ...er to page 62 Note BO1 to BO 3 are optional They can not be retrofitted 5 3 Time controlled functions 5 3 1 Time date year PA SYS The heating controller is basically ready for operation with the facto...

Page 39: ...ter demands On the display you can recognize summer time operation by the symbol The heating controller differentiates between two different summer time operating modes the exclusively temperature con...

Page 40: ...e tapped immedi ately on demand Please note that the set times apply in auto matic operating mode only The default time of use for the heating system is daily from 7 00 a m to 22 00 10 p m for the dri...

Page 41: ...low temperature the limit values can be defined on the PA1 level These values are absolute limits which are used to limit the set points of the selected characteristic Gradient of heating characterist...

Page 42: ...yed dashed characteristic curve Outdoor temperature CO1 F07 F08 The outdoor temperature can be applied to input OS via temperature sensor or to ana log input AI via a 0 to 10 V signal The out door tem...

Page 43: ...alue blink in the display 5 4 4 External request CO SYS F10 F11 Use the following functions in complex heat ing systems to pass on the flow set point tem perature values from one controller to the nex...

Page 44: ...ernally required signal between maxi mum and minimum flow temperature In put signal values smaller than 1 V 12 C mean no external request the primary valve is closed and the circulation pump is deacti...

Page 45: ...a tion level CO1 After this you must select one of the three optimizing modes described below 1 2 or 3 If you did not select a room sensor i e CO1 Fb01 0 you can only choose Optimizing mode 1 Optimizi...

Page 46: ...me and the heating controller has not yet stored any information about the building characteristic The heating system is deacti vated in such a way that the temperature does not drop below the Room se...

Page 47: ...e tank sensors STS1 and STS2 set F01 1 and F02 1 On the parame ter level PA2 you are required to set the parameters Drinking water demand ON Drinking water demand OFF and Charging set point The parame...

Page 48: ...y at the heat exchanger for the drink ing water heating One minute after the stor age charging pump has been activated the control loop s reference variable is switched over from flow sensor FS1 to fl...

Page 49: ...ensor FS2 falls below the charging set point PA2 by more than 5 K and for longer than the Idle time function parameter CO2 F09 the consumption of the heating circuit is reduced by decreasing the set p...

Page 50: ...f the charging temperature is higher than 5 K after the adjusted time Waiting time until HCP off default 600 sec the heating circu lation pump is switched off for 10 minutes 5 5 9 Thermal disinfection...

Page 51: ...CO2 F11 0 a thermo stat can be used instead It controls the pri mary on off valve directly 5 5 13 Recognition of drinking water tapping in systems with an instanta neous water heater CO2 F12 This func...

Page 52: ...set point is controlled via FS1 only In system 5 drinking water heating is not carried out anymore 4 Return flow temperature sensor RfS If the return flow sensor is defect the control works without r...

Page 53: ...eviations are consid ered to be errors 4 The flow temperature deviates from the set point for longer than 30 minutes by 10 K 4 The room temperature is below the set point for longer than 30 minutes by...

Page 54: ...CAUTION No frost protection in manual operating mode 5 7 2 Blocking manual operation CO SYS F04 You can block manual operation by selecting CO SYS F04 1 In addition configuration and parameterization...

Page 55: ...heating con troller 31 2 If you want to download the data from the heating controller to the memory pen press the arrow key The following message appears 31 SP 3 Press the enter key The data are tran...

Page 56: ...the control panel 6 Establish the electrical connection on the rear section as described in chapter 9 7 Reposition the rear casing section 8 Fasten both screws 1 For wall mounting proceed as follows 1...

Page 57: ...N 57 Installing the heating controller 42 14 63 5 16 5 30 70 70 5 5 4 3 57 60 40 2 2 1 Fig 14 Mounting Flat version 1 Screws 2 Fastening clip 3 Top hat rail 4 Spring mounted hook 5 Built in hooks Deep...

Page 58: ...r the analog signal lines Ground the shield one sided at the inlet or outlet of the control panel using large area contacts The central grounding point must be con nected to the grounding conductor vi...

Page 59: ...r thus opening and closing the valve NOTE If actuators by other manufacturers are connected to the controller the controller needs to be protected against initial high currents Connecting the pumps Co...

Page 60: ...ground LBO1 2 3 Supply binary outputs LCL Voltage supply for actuator PE Grounding conductor RS Room sensor terminal 1 for Type 5244 or 5257 4 RfS Return flow sensor heating circuit RfSDW Return flow...

Page 61: ...EB 5431 EN 61 Electrical connection Fig 16 Terminal diagram system code number 2 Fig 17 Terminal diagram system code numbers 3 and 4...

Page 62: ...ype 5244 or 5257 4 GNDS Sensor ground LBO1 2 3 Supply binary outputs LCL Voltage supply for actuator PE Grounding conductor RS Room sensor terminal 1 for Type 5244 or 5257 4 RfS Return flow sensor hea...

Page 63: ...5 A AC On off signal load rating 20 to 250 V AC 0 5 A AC Binary outputs optional 4 outputs for controlling the pump non floating 230 V AC 2 A AC cos 0 5 3 outputs BO1 to BO3 for pump management and co...

Page 64: ...ristic acc to gradient On 4 point setting of heating characteristic 05 Delayed outdoor temperature adaptation see page 38 Off 1 5 On active only if CO1 F07 1 option 1 2 1 Delay only when tO decreases...

Page 65: ...0 Cycle time 03 10 min 1 100 Delay 05 3 C h 1 to 6 Start of the summer period START 06 1 06 1 1 31 12 Number of days for start START NO 06 2 1 3 End of the summer period STOP 06 30 09 1 1 31 12 Number...

Page 66: ...n see page 50 Off 2 3 On Only if CO2 F01 1 Parameter Day of disinfection 3 storage tank set point 70 0 C start time 0 00 stop time 4 00 06 Parallel pump operation see page 50 Off 2 3 On active only if...

Page 67: ...Recognition DW tapping with FS2 On Recognition DW tapping only if CO2 F11 1 Option 1 Hydraulic pressure switch HPS 2 Return flow sensor drinking water RfSDW Appendix A 4 Function block parameter CO2...

Page 68: ...imitation of system de viation for OPEN signal heating circuit see p 37 Off 1 5 On Limitation only if CO SYS F05 1 Parameter max system deviation 2 C 07 Release continuous signal Off 1 5 On Release co...

Page 69: ...if CO SYS F15 1 and CO2 F11 1 Parameter max system deviation 2 C 17 Releasecontinuoussignal Off 5 On Release continuous signal DW circuit Appendix A 6 Function block parameters CO SYS Parameter Symbol...

Page 70: ...w sensor FS2 sys 5 08 C 10 K Temperature correction factor CO 11 0 0 C 0 0 30 0 Gain Kp KP 15 2 0 0 1 50 0 Reset time Tn TN 15 15 s 0 999 Derivative action component TV Tv 15 1 s 0 999 Gain of derivat...

Page 71: ...optional Gradient of characteristic CO1 F04 0 Heating characteristic gradient 0 2 3 2 Level of heating characteristic 30 30 C Optional characteristic 4 point characteristic CO1 F04 1 Outdoor temperatu...

Page 72: ...square bar on top right under 2 to 4 Return flow temperature 1st point 20 90 C Only with return flow sensor CO SYS F01 1 For 2nd to 4th point square bar on top right under 2 to 4 Set backdifference p...

Page 73: ...ation 0 50 C Only for gradient of heating characteristic CO1 F04 0 Level of return flow characteristic 0 2 3 2 Only for gradient of heating characteristic CO1 F04 0 and re turn flow sensor CO SYS F01...

Page 74: ...rn flow sensor CO SYS F01 1 Limit value of outdoor temperature for return to rated operation when in reduced operation 30 C limit value of outdoor temperature for deactivation when in reduced operatio...

Page 75: ...m set point 10 40 C Only with optimizing modes 1 2 3 CO1 F02 1 or flash adap tation CO1 F03 1 or temperature monitoring C0 SYS F14 1 Reduced room set point 10 40 C Only with room sensor CO1 F01 1 and...

Page 76: ...Times of use three times of use adjustable with start and stop Factory setting 7 00 a m 22 00 10 p m blockwise or individual days 1 7 Monday Sunday 1 5 Monday Friday 6 7 Saturday and Sunday 1 2 7 Mon...

Page 77: ...h only one storage tank sensor i e CO2 F01 1 F02 0 Differential gap 0 30 C Systems 2 3 and 4 with only one storage tank sensor i e CO2 F01 1 F02 0 Drinking water demand ON 20 90 C Systems 2 3 and 4 wi...

Page 78: ...ation of the storage charging pump SCP for system 2 or heat exchanger charging pump HEP for sys tem 3 temperature controlled lag time of the SCP or HEP Max value for deactivation of the storage chargi...

Page 79: ...ter heating Three times of use adjustable with start and stop Factory setting 0 00 24 00 24 hours Blockwise or individual days 1 7 Monday Sunday 1 5 Monday Friday 6 7 Saturday and Sunday 1 2 7 Mon Tue...

Page 80: ...Parameter range of values After pressing the Enter key Time Date Day Month Date Year Public holidays Maximum 20 days possible No holidays preset Date If the display indicates you can either enter or d...

Page 81: ...range of values After pressing the Enter key Vacation Maximum 10 time periods possible Start and stop date START and STOP If the display indicates you can either enter or delete vacations is between 3...

Page 82: ...oor temperatu re Only if CO1 F05 1 Current flow temperature at FS1 Set point of flow temperature For sys 2 and 3 the following appears for DWH Current return flow temperature at RfS when active Set po...

Page 83: ...4 if active Charging set point In heating operation the follo wing appears Current return flow temperature at RfS if active Set point of return flow tempe rature In heating operation the follo wing ap...

Page 84: ...ge of values After pressing the Enter key Current storage tank temperature at STS1 two stora ge tank sensors Drinking water demand ON Current temperature at RfSDW For system 5 provided that CO2 F12 1...

Page 85: ...he key Err 4 The mode or control switch was more than 10 s in an invalid position e g bet ween two positions of rest or it is defective Err 5 The maximum flow temperature is exceeded at flow sensor FS...

Page 86: ...asure flow and return flow temperature Types 5207 21 5207 26 5207 27 5277 thermowell required and 5267 contact sensor with cable of 3 m length to measure storage tank temperature Types 5207 46 5207 47...

Page 87: ...onfigured data Station Operator Responsible SAMSON office System code number Function block setting CO1 CO2 CO SYS F01 F02 F03 F04 F05 F06 F07 F08 F09 F10 F11 F12 F13 F14 F15 F16 F17 EB 5431 EN 87 Con...

Page 88: ...0 50 0 Flow temperature C 20 0 130 0 Return flow temperature C 20 0 90 0 Set back difference C 0 0 50 0 Maximum flow temperature C 20 0 130 0 Minimum flow temperature C 20 0 130 0 Maximum return flow...

Page 89: ...Flash adaptation F03 Cycle time min 1 100 Delayed outdoor temperature adaptation F05 Delay C h 1 0 to 6 0 Summer operation F06 Start of summer period 1 1 31 12 Number of days for start 1 3 End of sum...

Page 90: ...process C 20 0 90 0 Max value for deactivation of the storage charging pump in system 3 C 20 0 90 0 Heat exchanger limitation temperature during charging C 20 0 120 0 Return flow limitation temperatur...

Page 91: ...water heating Mon Tue Wed Thu Fri Sat Sun Start 1 Stop 1 Start 2 Stop 2 Start 3 Stop 3 Times of use circulation pump CP Mon Tue Wed Thu Fri Sat Sun Start 1 Stop 1 Start 2 Stop 2 Start 3 Stop 3 EB 5431...

Page 92: ...05 s 10 240 Differential gap F05 C 2 0 10 0 Minimum on time F05 s 0 600 Minimum off time F05 s 0 600 Max system deviation F06 C 2 0 10 0 Temperature correction factor F11 C 0 0 30 0 Gain Kp F15 0 1 50...

Page 93: ...nsor 52 Delayed outdoor temperature adaptation 38 Differential gap 37 47 69 70 Drinking water tapping recognition of 51 E Electrical connection 58 62 Enter key 8 Error messages 85 External request 36...

Page 94: ...low sensor drinking water 51 Return flow temperature limitation 51 Reverse control 49 Room sensor activate 64 flash adaption 46 optimize 45 Room set point 46 S Sensor calibrating the 36 selecting the...

Page 95: ...V Vacation for drinking water heating 51 66 Vacation periods 40 W Wall mounting 56 EB 5431 EN 95 Index...

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Page 97: ...Code number EB 5431 EN 97 Code number 1732...

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Page 99: ...eration 4 Vacation 5 Reduced operation 6 Summer operation 7 Frost protection 8 Manual operation 9 Malfunction 10 Heating circuit demand 11 Valve control loop 1 Open left arrow Closed right arrow 12 St...

Page 100: ...Front view Front view A B D C E F M A Control switch B Mode switch C Connection for memory pen D Display E Arrow keys F Enter key...

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Page 102: ...SAMSON AG MESS UND REGELTECHNIK Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 Internet http www samson de EB 5431 EN S S CD 2001 02...