Samson TROVIS SAFE 3730-6, Mounting And Operating Instructions

Page 1: ...Translation of original instructions EB 8384 6S EN Firmware version 1 12 Series 3730 TROVIS SAFE 3730 6 Electropneumatic Positioner with HART communication and pressure sensors Edition December 2017...

Page 2: ...ter sales Service Department aftersalesservice samson de The mounting and operating instructions for the devices are included in the scope of delivery The latest documentation is available on our webs...

Page 3: ...ce overview and operating controls 21 3 8 Accessories 23 3 8 1 Travel tables 28 3 9 Technical data 29 3 10 Dimensions in mm 35 3 10 1 Fixing levels according to VDI VDE 3845 September 2010 39 4 Measur...

Page 4: ...ons 83 5 15 1 Connecting the supply air 83 5 15 2 Output signal display 84 5 15 3 Supply pressure 84 5 15 4 Signal pressure output 85 5 16 Electrical connections 85 5 16 1 Connecting the electrical po...

Page 5: ...Operating modes 125 7 12 1 Automatic and manual modes 125 7 12 2 Fail safe position SAFE 126 8 Servicing 127 8 1 Firmware update 127 8 2 Preparation for return shipment 128 9 Malfunctions 129 9 1 Conf...

Page 6: ...8384 6S EN The functions of the EXPERTplus Valve Diagnostics are described in the Operating Instructions u EB 8389 1S EB 8389 1S EN is included on the enclosed CD ROM and is available on our website...

Page 7: ...ation as well as possible uses Reasonably foreseeable misuse The TROVIS SAFE 3730 6 Positioner is not suitable for the following applications Use outside the limits defined during sizing and by the te...

Page 8: ...Any hazards that could be caused in the valve by the process medium the signal pressure or by moving parts are to be prevented by taking appropriate precautions They must observe all hazard statement...

Page 9: ...60079 17 applies to servicing explosion protected devices Maintenance calibration and work on equipment Observe the maximum permissible values specified in the certificates for intrinsically safe circ...

Page 10: ...y lead to ignition of the atmosphere and cause death The following regulations apply to installation in hazardous areas EN 60079 14 VDE 0165 Part 1 Installation operation or maintenance of the positio...

Page 11: ...d over the bus line Only use a current source and never a voltage source Incorrect assignment of the terminals will damage the positioner and will lead to mal function For the positioner to function p...

Page 12: ...12 EB 8384 6S EN...

Page 13: ...3 7 Model number 8 Configuration ID 9 Serial number 10 Compliance SAMSON 3730 6 Digital HART Positioner Supply Shutdown at Input Diagnostics EXPERTplus Firmware Model 3730 6 Var ID Serial no SAMSON AG...

Page 14: ...and D Class II Groups E F and G Class III Type 4 Enclosure 1 3 1 ATEX II 3G Ex nA II T6 II 3G Ex ic IIC IIB T6 II 3D Ex tc IIIC T80 C IP66 8 1 0 IECEx Ex nA II T6 Ex nL IIC IIB T6 Ex tD A22 IP66 T80...

Page 15: ...t 1 Exhaust air port with 18 NPT thread back of positioner sealed 2 Attachment according to VDI VDE 3847 including interface 6 Attachment according to VDI VDE 3847 prepared for interface 7 2 3 Firmwar...

Page 16: ...16 EB 8384 6S EN...

Page 17: ...ectronics with microcontroller 5 PD FSK S m m mm w x Q G G Serial Interface 16 13 22 15 A2 A3 BE A1 11 2 4 21 20 19 5 3 12 25 6 7 23 8 10 1 14 14 w x y 24 V DC 9 17 18 x1 12 V 24 x 1 Depending on vers...

Page 18: ...nd at the same time guarantees trouble free operation of the booster The output signal pressure supplied by the booster can be limited by software Both pressure sensors 23 and 24 monitor the supply pr...

Page 19: ...sed position for AIR TO OPEN or below 0 of the nominal range with the closed position for AIR TO CLOSE See section 7 1 for the valve closed position 3 3 Mounting versions The positioner is suitable fo...

Page 20: ...EB 8389 1S Binary input The optional binary input can be configured To connect a floating contact To connect a non floating contact 0 to 24 V DC By selecting a certain function one of the following a...

Page 21: ...nd oper ate the positioner 3 6 Configuration using the TROVIS VIEW software The positioner can be configured with SAMSON s TROVIS VIEW Software The positioner has for this purpose a serial interface t...

Page 22: ...22 EB 8384 6S EN...

Page 23: ...6661 download available u www samson de SERVICE SUPPORT Downloads TROVIS VIEW Table 2 Direct attachment to Type 3277 5 see section 5 3 1 Designation Order no Mounting parts Standard version for actua...

Page 24: ...ess steel G G 3 8 1402 0971 NPT 3 8 NPT 1402 0978 Actuator 240 cm steel G G 3 8 1400 6444 NPT 3 8 NPT 1402 0911 Actuator 240 cm stainless steel G G 3 8 1400 6445 NPT 3 8 NPT 1402 0912 Actuator 350 cm...

Page 25: ...plate G 1400 7461 NPT 1400 7462 Pressure gauge bracket G 1400 7458 NPT 1400 7459 Pressure gauge mounting kit up to max 6 bar output supply Stainless steel brass 1402 0938 Stainless steel stainless ste...

Page 26: ...ponds to fixing level 1 Size AA1 to AA4 version with CrNiMo steel bracket 1400 7448 Size AA1 to AA4 heavy duty version 1400 9244 Size AA5 heavy duty version e g Air Torque 10 000 1400 9542 Bracket sur...

Page 27: ...responds to fixing level 1 Size AA1 to AA4 with follower clamp and coupling wheel ver sion with CrNiMo steel bracket 1400 7473 Size AA1 to AA4 heavy duty version 1400 9384 Size AA5 heavy duty version...

Page 28: ...l range initialization mode Table 10 Attachment according to IEC 60534 6 NAMUR SAMSON valves with Type 3271 Actuator Adjustment range at positioner Other control valves 1 Required lever Assigned pin p...

Page 29: ...il content Class 3 Pressure dew point Class 3 or at least 10 K below the lowest ambient temperature to be expected Signal pressure output 0 bar up to the supply pressure Can be limited between 1 4 and...

Page 30: ...interface and serial interface adapter software requirements SSP TROVIS VIEW with database module 3730 6 Communication HART HART field communications protocol Impedance in HART frequency range Receivi...

Page 31: ...log position transmitter Two wire transmitter Galvanically isolated Auxiliary power 12 to 30 V DC Reverse polarity protection Static destruction limit 40 V Output signal 4 to 20 mA Operating direction...

Page 32: ...ction IP 67 Binary input Galvanic isolation Switching behavior configured by software Active switching behavior default setting Connection For external switch floating contact or relay contact Electri...

Page 33: ...IIC Class I Zone 0 NI Class I Div 2 Gr ABCD S Class II Div 2 Gr FG Enclosure Type 4X Date 2014 11 05 131 CSA Number 2682094 Ex ia IIC T4 T5 T6 Class I Zone 0 Class I Groups A B C and D Class II Groups...

Page 34: ...ion comments 3730 6 812 NEPSI Number GYJ17 1407X Ex ic IIC T4 T6 Gc Ex nA IIC T4 T6 Gc Ex tD A22 IP66 T80 C Date 2017 11 21 Valid until 2022 11 20 813 Number RU C DE AA87 B 01278 Ex nA IIC T6 T5 T4 Gc...

Page 35: ...n and principle of operation 3 10 Dimensions in mm 58 164 85 85 89 28 14 40 34 212 Attachment according to IEC 60534 6 70 70 28 External position sensor Direct attachment 70 34 46 Pressure gauge brack...

Page 36: ...4 6S EN Design and principle of operation 62 164 3 8 200 164 164 13 62 24 Lever see page 39 Attachment according to VDI VDE 3847 1 onto Type 3277 Actuator Attachment according to VDI VDE 3847 1 to a N...

Page 37: ...Design and principle of operation 164 202 68 13 156 167 1 156 167 1 164 260 13 68 Attachment according to VDI VDE 3847 2 with single acting actuator Attachment according to VDI VDE 3847 2 with double...

Page 38: ...50 150 Reversing amplifier 1 Heavy duty version 1 Reversing amplifiers Type 3710 see drawing of heavy duty version for dimensions 1079 1118 1079 1119 no longer available see drawing of light version f...

Page 39: ...g levels according to VDI VDE 3845 September 2010 A M6 C B 25 Mmin d D Fixing level 2 bracket surface Fixing level 1 actuator surface Actuator Dimensions in mm Size A B C d Mmin D1 AA0 50 25 15 5 5 fo...

Page 40: ...40 EB 8384 6S EN...

Page 41: ...fluences e g impact Protect the positioner against moisture and dirt Observe transport temperature depend ing on the permissible ambient tempera ture see technical data in section 3 9 4 3 Storage Risk...

Page 42: ...42 EB 8384 6S EN...

Page 43: ...ect mounting position Do not mount the positioner with the back of the device facing upward Do not seal or restrict the vent opening when the device is installed on site Observe mounting position see...

Page 44: ...r size is required proceed as follows see Fig 22 1 Fasten the follower pin 2 in the as signed lever hole pin position as speci fied in the travel tables on page 28 Only use the longer follower pin inc...

Page 45: ...rt up 2 1 2 1 1 1 Vent opening 1 Lever 1 1 Nut 1 2 Disk spring 2 Follower pin Fig 3 Permissible mounting positions Fig 2 Vent opening back of the positioner Fig 4 M lever with pin position 35 Fig 5 Mo...

Page 46: ...of the actuator stem 5 Mount cover plate 10 with narrow side of the cut out Fig 6 on the left pointing towards the signal pressure connection Make sure that the gasket 14 points to wards the actuator...

Page 47: ...1 1 1 1 2 14 8 Actuator stem extends retracts Symbol Marking Cut out of cover plate 1 Lever 1 1 Nut 1 2 Disk spring 2 Follower pin 3 Follower clamp 5 Stopper 6 Connecting plate 6 1 Seals 7 Pressure g...

Page 48: ...to the groove of the positioner housing 5 Place positioner on the cover plate in such a manner that the follower pin 2 rests on the top of the follower clamp 3 Adjust the lever 1 correspondingly and o...

Page 49: ...r stem extends Actuator stem retracts Connection block old with switch plate 13 Actuator stem 1 Lever 1 1 Nut 1 2 Disk spring 2 Follower pin 3 Follower clamp 10 Cover plate 11 Cover 11 1 Vent plug 12...

Page 50: ...o that the follower plate 3 is shifted by half the angle range to the NAMUR bracket the slot of the follower plate is centrally aligned with the NAMUR bracket at mid valve travel 3 Mount connecting pl...

Page 51: ...1 Lever 1 1 Nut 1 2 Disk spring 2 Follower pin 3 Follower plate 3 1 Follower plate 6 Connecting plate 6 1 Seals 7 Pressure gauge bracket 8 Pressure gauge mounting kit 9 Stem connector 9 1 Bracket 10...

Page 52: ...he Y2 port can be used for air purging of the spring chamber 1 Place follower clamp 3 on the actuator stem align it and screw tight so that the mounting screw is located in the groove of the actuator...

Page 53: ...Follower pin 3 Follower plate 4 Screw plug 5 Stopper 6 Adapter bracket 6 1 Screws 6 2 Formed seal 6 3 Screws 11 Cover 11 1 Vent plug 12 Connecting plate 12 1 Gasket 13 Adapter block 13 1 Screws 14 Bol...

Page 54: ...the Exh connection 11 For fail safe action actuator stem ex tends seal the Y1 port with a blanking plug For fail safe action actuator stem re tracts connect the Y1 port to the signal pressure connecti...

Page 55: ...ch is placed around the yoke screw the four studs into the NAMUR connection block 10 Place the NAMUR connection block on the rod and position the formed plate 15 on the opposite side Use the nuts and...

Page 56: ...ws 6 3 Make sure the molded seal 6 2 is prop erly seated 11 For single acting actuators without air purging connect the Y1 port of the adapter block to the signal pressure con nection of the actuator...

Page 57: ...3 1 Follower plate 4 Screw plug 5 Stopper 6 Adapter bracket 6 1 Screws 6 2 Molded seal 6 3 Screws 10 NAMUR connection block 11 Screw with toothed lock washer 13 Adapter block 13 1 Screws 14 Bolt 14 1...

Page 58: ...lock 1 and fasten it using the fastening screws 5 Make sure that the seals are correctly seated 4 Insert and fasten the follower pin in the 90 position on the positioner s lever see Fig 13 Only use th...

Page 59: ...B 8384 6S EN 59 Mounting and start up 1 6 4 5 2 3 1 Adapter block 2 Fastening screws 3 Follower wheel 4 Adapter bracket 5 Fastening screws 6 Fastening screws Fig 14 Mounting on a single acting actuato...

Page 60: ...e that the seals are correctly seated 4 Insert and fasten the follower pin in the 90 position on the positioner s lever see Fig 13 5 Align the positioner on the adapter bracket 1 in such a way that th...

Page 61: ...block 2 Fastening screws 3 Follower wheel 4 Adapter bracket 5 Fastening screws 6 Fastening screws 7 Reversing amplifiers 8 Guide bushings 9 End plate 10 Fastening screws Fig 16 Mounting on a double a...

Page 62: ...see Table 6 Mounting a solenoid valve Refer to Fig 18 A solenoid valve can also be mounted in place of the blank plate 18 The orientation of the turnboard 17 determines the mount ing position of the s...

Page 63: ...EB 8384 6S EN 63 Mounting and start up 12 13 14 12 Dummy plate 13 Solenoid valve 14 Turnboard Fig 18 Mounting a solenoid valve...

Page 64: ...ls are seated properly 7 Unscrew the standard M lever 1 includ ing follower pin 2 from the positioner shaft 8 Take the S lever 1 and screw the follow er pin 2 in the hole for pin position 17 9 Place t...

Page 65: ...nnecting plate 6 included in the accessories to connect supply and output Never screw threaded parts directly into housing 1 Lever 1 1 Nut 1 2 Disk spring 2 Follower pin 3 Follower plate 6 Connecting...

Page 66: ...he positioner s M lever 1 Use the metal follower pin 5 mm included in the mounting kit and screw tight into the hole for pin position 90 7 Place positioner on the top bracket 10 and fasten tight Takin...

Page 67: ...for Fig 20 and Fig 21 1 Lever 1 1 Nut 1 2 Disk spring 2 Follower pin 3 Follower clamp Fig 20 4 Coupling wheel 4 1 Screw 4 2 Disk spring 4 3 Scale plate 5 Actuator shaft Adapter for Type 3278 6 Connect...

Page 68: ...sk spring 4 2 5 Unscrew the standard follower pin 2 from the positioner s M lever 1 Attach the follower pin 5 mm included in the mounting kit to pin position 90 6 Mount connecting plate 6 for required...

Page 69: ...tor shaft or adapter 5 1 Adapter 6 Connecting plate only for G 6 1 Seals 7 Pressure gauge bracket 8 Pressure gauge mounting kit 10 Adapter housing 10 1 Screws 11 Spacer SAMSON Type 3278 VETEC S160 VET...

Page 70: ...ose when the pressure rises Set slide switch on positioner to AIR TO OPEN How the outputs are marked depends on the reversing amplifier used Type 3710 Output 1 2 Y1 Y2 1079 1118 and 1079 1119 Output 1...

Page 71: ...8 Supply 9 Output 38 Supply 9 1 3 1 2 1 1 From the positioner Control signals to the actuator 1 Reversing amplifiers 1 1 Special screws 1 2 Gasket 1 3 Special nuts 1 4 Rubber seal 1 5 Stopper 1 6 Filt...

Page 72: ...accesso ries Table 8 In the positioner version with an external po sition sensor the sensor located in a separate housing is attached over a plate or bracket to the control valve The travel pick off c...

Page 73: ...hreaded holes with NPT and G threads Seal the thread ed connection that is not used with the rubber seal and square plug Type 3277 Actuator with 175 to 750 cm The signal pressure is routed to the conn...

Page 74: ...oke using both fixing screws 7 Mount cover 11 on the other side Make sure that the vent plug is located at the bottom when the control valve is in stalled to allow any condensed water that collects to...

Page 75: ...r and pin position from the travel table on page 28 L and XL levers are in cluded in the mounting kit 3 Place the lever 1 and disk spring 1 2 on the sensor shaft Place the lever in mid position and ho...

Page 76: ...S lever 1 from the accessories and screw the follower pin 2 into the hole for pin position 17 Place the lever 1 and disk spring 1 2 on the sensor shaft Place the lever in mid position and hold it in...

Page 77: ...ower pin 2 normally at tached to the lever 1 with the metal fol lower pin 5 mm from the accessories and screw it into the hole for pin position 90 4 Place the lever 1 and disk spring 1 2 on the sensor...

Page 78: ...orrect fasten ing Fasten the leakage sensor using a torque of 20 5 Nm The M8 threaded connection on the NAMUR rib should preferably be used to mount the sensor Fig 29 If the positioner was mounted dir...

Page 79: ...the connector 11 with cable through the opening and secure the prox imity switch 7 on the cover with a dot of glue 4 Remove the jumper 8801 2267 at the socket X7 of the top board and insert the cable...

Page 80: ...hment to rod type yokes All mounting kits from Table 4 can be used Connecting plate in stainless steel Attachment to rotary actuators All mounting kits from Table 7 can be used except for the heavy du...

Page 81: ...20x1 5 con nections in the housing which means only one cable gland can be installed Should other valve accessories be used which vent the actuator e g solenoid valve volume booster quick exhaust valv...

Page 82: ...82 EB 8384 6S EN...

Page 83: ...required air quality Only use supply air that is dry and free of oil and dust Read the maintenance instructions for up stream pressure reducing stations Blow through all air pipes and hoses thor ough...

Page 84: ...n section 3 8 Mounting the pressure gauges See section 5 4 and section Fig 8 5 15 3 Supply pressure The required supply air pressure depends on the bench range and the actuator s direction of action f...

Page 85: ...amina tion certificates when interconnecting in trinsically safe electrical equipment Ui or U0 li or I0 Pi or P0 Ci or C0 and Li or L0 The ambient temperature ranges of the ta bles in the EC type exam...

Page 86: ...adapter must be connected in series with a fuse ac cording to IEC 60127 250 V F or T with a fuse rating of IN 40 mA The signal current circuit must be con nected in series with a fuse according to IE...

Page 87: ...on the termi nal block Accessories Cable glands M20x1 5 Order no Black plastic 6 to 12 mm clamping range 8808 1011 Blue plastic 6 to 12 mm clamping range 8808 1012 Nickel plated brass 6 to 12 mm clam...

Page 88: ...ner connected in hazardous areas See Fig 34 If the positioner is used in hazardous areas an explosion protected isolation amplifier must to be used Using the HART protocol all connected control room a...

Page 89: ...32 G 31 32 Leakage sensor A3 Fault alarm Limit switchs A2 Software A1 Software optionally inductive Fig 33 Electrical connections 3730 6 3730 6 Connection in safe area Connection in hazardous area Co...

Page 90: ...90 EB 8384 6S EN...

Page 91: ...ifier for dou ble acting rotary actuators connections ac cording to section 5 9 Volume restriction Q The volume restriction serves to adapt the air output capacity to the size of the actuator Dependin...

Page 92: ...lower than 2 4 mA LOW w lower than 3 7 mA MAN Manual setting MAX Maximum range No Not available not active NOM Rated travel OVERLOAD w 22 mA PLOW ps lower than upper bench range value RES Reset SAFE...

Page 93: ...nance required blinks Out of specification These icons indicate that an error has oc curred A classified status can be assigned to each error Classifications include No message Maintenance required M...

Page 94: ...eration including the INIT key can be locked over HART communication The word HART then blinks on the display when Code 3 is selected This locking func tion can only be disabled over HART com municati...

Page 95: ...venting status 0 De energized 1 Energized 2 Not installed Condensed state 0 No message 1 Maintenance required 2 Maintenance demanded 3 Failure 4 Out of specification 7 Function check Temperature Tempe...

Page 96: ...96 EB 8384 6S EN...

Page 97: ...al power supply The wrench icon blinks on the display when the positioner has not yet been initialized The reading indicates the lever position in degrees in relation to the mid axis Code 0 is display...

Page 98: ...ialize the positioner The switch position is prompted prior to an initialization After an initialization has been completed changing the switch position does not have any effect on the operation of th...

Page 99: ...nections Reading direction for left attachment of pneumatic connections 7 4 Limiting the signal pressure If the maximum actuator force may cause damage to the valve the signal pressure must be limited...

Page 100: ...al mode with the manual set point Select manual mode 1 Turn until Code 0 appears 2 Press the code number 0 blinks 3 Turn until MAN appears 4 Press The positioner changes to the manual mode Operating m...

Page 101: ...r changing the pin position disconnect the supply air and elec trical auxiliary power 7 6 Initialize the positioner Risk of injury by exposed moving parts on the positioner actuator or valve Do not to...

Page 102: ...MAN2 Initialization mode for globe valves with manual entry of both positions see section 7 6 4 Substitute calibration SUb This mode allows a positioner to be replaced while the plant is running with...

Page 103: ...the diagnostics automatically start to plot the reference graphs required for the valve signature after initialization has been completed This is indicated by TEST and D1 appearing on the display in a...

Page 104: ...ode number 3 blinks 3 Turn until YES appears 4 Press to confirm reading Enable configuration Default No Enter the pin position 1 Turn until Code 4 appears 2 Press the code number 4 blinks 3 Turn to se...

Page 105: ...entered If this is not the case initialization is automatically canceled error message Code 52 because the rated travel could not be achieved Enable configuration Configuration is locked again if no...

Page 106: ...zation based on a manually selected OPEN position Before starting initialization move the control valve manually to the OPEN position The positioner calculates the differential travel angle from the O...

Page 107: ...Turn until MAN appears 4 Press to confirm the MAN initialization mode Init mode Default MAX Enter OPEN position 1 Turn until Code 0 appears 2 Press the code number 0 blinks 3 Turn until MAN appears 4...

Page 108: ...ffers in the end posi tions and the positioner has not yet been initialized Enable configuration Configuration is locked again if no settings are entered within 120 s 1 Turn until Code 3 appears readi...

Page 109: ...osition reading WAIT Initialization can be start ed as soon as MAN2 is indicated again on the display POS1 end position 1 POS2 end position 2 Start initialization Press INIT key After initialization t...

Page 110: ...ection 7 10 Enable configuration Configuration is locked again if no settings are entered within 120 s 1 Turn until Code 3 appears reading No 2 Press the code number 3 blinks 3 Turn until YES appears...

Page 111: ...s the code number 7 blinks 3 Turn to select the direction of action 4 Press to confirm Direction of action Default Deactivate travel limit 1 Turn until Code 11 appears 2 Press the code number 11 blink...

Page 112: ...nd set the closing direction CCL counterclockwise CL clockwise 4 Press to confirm 5 Turn until Code 35 appears 6 Press the code number 35 blinks 7 Turn to set the blocking position e g 5 mm read off a...

Page 113: ...Code 18 to 4 If the positioner still oscillates the gain KP Code 17 must be decreased until the posi tioner shows a stable behavior Zero point calibration Finally if process operations allow it the z...

Page 114: ...calibrate zero Risk of injury due to the actuator stem extending or retracting Do not touch or block the actuator stem The process is disturbed by the movement of the actuator stem Do not perform zero...

Page 115: ...alibration starts The positioner moves the valve to the CLOSED position and recalibrates the internal electrical zero point Init mode Default MAX 7 8 On off applications The valve operates with the ty...

Page 116: ...le range value Code 8 Upper travel angle range value Code 9 Lower travel angle limit Code 10 Upper travel angle limit Code 11 Set point lower range value Code 12 Set point upper range value Code 13 Di...

Page 117: ...be within the defined position Tolerance limit for the partial stroke test to start After the partial stroke test is completed the valve moves back to its last position fail safe position or operating...

Page 118: ...tion is locked again if no settings are entered within 120 s 1 Turn until Code 3 appears reading No 2 Press the code number 3 blinks 3 Turn until YES appears 4 Press to confirm reading Enable configur...

Page 119: ...uired switching function i e whether the output relay is to be picked up or released when the tag enters the field must be selected at the switching amplifier if required The inductive limit switch re...

Page 120: ...ion Tag leaving the field contact is closed Tag entering the field contact is opened For OPEN position 1 Initialize the positioner 2 Move the valve to 95 in the MAN mode see display 3 Adjust the tag 1...

Page 121: ...to another valve Performing a reset does not necessarily mean the positioner must be re initialized Enable configuration Configuration is locked again if no settings are entered within 120 s 1 Turn un...

Page 122: ...NO YES YES Logging NO YES YES Code Parameters 2 Reading direction NO YES YES 4 Pin position NO YES YES 5 Nominal range NO YES YES 6 Initialization mode NO YES YES 7 Direction of action NO YES YES 8 Lo...

Page 123: ...sit time CLOSED NO YES YES 24 Total valve travel limit NO YES YES 25 Alarm mode NO YES YES 26 Limit A1 NO YES YES 27 Limit A2 NO YES YES 32 Error message in case of condensed state Function check NO Y...

Page 124: ...ars Press reading Configuration is enabled You can now configure codes one after the other Turn to select the required code Press to activate the selected code The code number starts to blink Turn to...

Page 125: ...ading AUTO the code number 0 blinks 3 Turn until MAN appears 4 Press The positioner changes to the manual mode The manual mode starts using the last set point used in automatic mode ensuring a bumples...

Page 126: ...fail safe position determined during start up see sec tion 7 1 proceed as follows 1 Turn until Code 0 appears 2 Press reading current operating mode AUtO or MAN the code number 0 blinks 3 Turn until S...

Page 127: ...ters There are filters with a 100 m mesh size in the pneumatic connections for supply and output which can be removed and cleaned if required Supply air pressure reducing stations The maintenance inst...

Page 128: ...t mark stamp 8 2 Preparation for return ship ment Defective positioners can be returned to SAMSON for repair Proceed as follows to return devices to SAMSON 1 Put the control valve out of operation See...

Page 129: ...due to a malfunction in the position er itself or in one of its peripherals or the positioner has not yet been successfully initialized Maintenance required The positioner still performs its control t...

Page 130: ...you want appears 2 Press to confirm the error message 9 2 Emergency action Fail safe action is triggered by the i p converter or solenoid valve and upon supply air failure The positioner fully discha...

Page 131: ...rol signal 10 2 Removing the positioner 1 Disconnect the wires for the control sig nal from the positioner 2 Disconnect the lines for supply air and signal pressure not required for direct attachment...

Page 132: ...132 EB 8384 6S EN...

Page 133: ...epresentatives and service facilities worldwide can be found on our website www samson de or in all SAMSON product catalogs Required specifications Please submit the following details Order number and...

Page 134: ...f the display is turned by 180 3 Enable configuration No YES ESC Enables changing of data automatically deactivated when the rotary pushbutton has not been operated for 120 seconds Codes marked with a...

Page 135: ...ation mode init mode MAX NOM MAN MAN2 SUB KP ZP ESC MAX Maximum range For simple start up of valves with two clearly defined mechanical end positions The positioner determines travel angle of rotation...

Page 136: ...he nominal range ESC Specified in mm or angle provided Code 4 is activated Lower range value for the travel angle of rotation in the operating range Nominal range and characteristic are automatically...

Page 137: ...pened past the rated travel with a set point outside of the 4 to 20 mA range 12 Set point range start w start 0 0 to 75 0 ESC Lower range value 0 4 mA of the valid set point range This value must be s...

Page 138: ...11 Codes 21 22 have priority over Codes 14 15 Example set the cutoff to 99 for three way valves 16 Pressure limit 1 4 to 7 0 bar No ESC Do not activate pressure limitation for double acting actuators...

Page 139: ...ator software 21 Transit time OPEN w ramp OPEN 0 to 240 s ESC The entered transit time does not apply when fail safe action solenoid valve or forced venting function are triggered nor when the auxilia...

Page 140: ...s classification can only be changed in the operator software e g TROVIS VIEW 25 Alarm mode 0 1 2 3 ESC Switching mode of software limit switch alarms A1 and A2 when activated when the positioner is i...

Page 141: ...itch A1 to 2 2 mA A2 2A Software limit switch A2 to 2 2 mA A3 3A Fault alarm contact A3 to 1 0 mA 29 Position transmitter x ix 3 ESC Operating direction of the position transmitter it indicates assign...

Page 142: ...check condensed state cause an error message to be generated No Failure condensed state causes an error message to be generated 33 Error message in case of Maintenance required and Out of specificati...

Page 143: ...e sensor XI 4 to 20 mA x input When the binary input is used DI and HIGH or LOW status are displayed in alternating sequence When the leakage sensor is used LS and the detected sound level in dB are d...

Page 144: ...ented fail safe position indicated on the display by the S icon YES and LOW appear on the display in alternating sequence 46 Bus address 0 to 15 ESC Using the HART protocol all connected control room...

Page 145: ...tioner 51 x range Insufficient measuring span of the sensor Pin not mounted properly Wrong lever mounted Pressure limit set too low An angle of rotation smaller than 16 at the positioner shaft only ge...

Page 146: ...valve forced venting not or improperly connected 2 An attempt was made to initialize the device from fail safe position Status classification Maintenance required Recommended action 1 Check connectio...

Page 147: ...ce required Recommended action Check valve and positioner attachment Calibrate zero We recommend to re initialize the positioner if zero deviates by more than 5 59 Inconsistent data memory The error i...

Page 148: ...owever the positioner continues operation according to its set point so that the process remains in a safe state Status classification Maintenance demanded Recommended action Return positioner to SAMS...

Page 149: ...E As long as the error exists no EXPERTplus diagnostic messages are logged Status classification Failure Recommended action Confirm error and return to automatic mode or perform a reset and re initial...

Page 150: ...Status classification No message Recommended action Merely information confirm if necessary No further action required Diagnosis errors Error codes Recommended action Condensed state message active wh...

Page 151: ...en canceled Status classification No message Recommended action Read out test status only in the operator software 85 On off valve The transit time and breakaway time or the final travel angle value o...

Page 152: ...152 EB 8384 6S EN...

Page 153: ...e select characteristic 2 0 50 100 0 50 100 Travel angle Set point 0 50 100 0 50 100 Travel angle Set point 11 5 Selecting the characteristic The characteristics that can be selected in Code 20 are sh...

Page 154: ...Set point VETEC rotary plug valve linear select characteristic 5 VETEC rotary plug valve equal percentage select characteristic 6 0 50 100 0 50 100 Travel angle Set point 0 50 100 0 50 100 Set point...

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Page 168: ...Ui Vmax 12 41 Ui Vmax 42 41 Ui Vmax 42 81 Ui Vmax 82 FSK mA Circuit 1 Uo Voc Uo 28V Circuit 3 Uo Voc Circuit 4 Uo Voc Inductive limit switch Type SJ Solenoid valve Control signal HART connection 31 U...

Page 169: ...as close to the terminals as possible install per C E Part 1 Division 2 wiring method shall be in accordance to the Canadian Electrical Code Part 1 Notes for FM Installation The installation must be...

Page 170: ...0mA Barrier Output System Parameters Output Entity Parameters Vmax Rmin Vmax ISC PO circuit 1 2 6 28V 245 28V 115mA 1W In grounded signal circuits with only one barrier the return line must be ground...

Page 171: ...re Field enclosures NEMA 4X Note FSK G 11 Ui 12 41 Ui 42 41 Ui 42 81 Ui 82 FSK mA Circuit 1 Uo 28V Circuit 3 Circuit 4 Inductive limit switch Type SJ Solenoid valve Control signal HART connection 31 U...

Page 172: ...C 60127 2 VI 250 V T with a rated fuse current of max IN 40mA 5 2 The fuses must be installed outside the hazardous area No fuses are required for connection to current circuits with limited energy in...

Page 173: ...Voc Circuit 4 Uo Voc Type SJ inductive limit contact Solenoid valve Control signal HART connection 31 Ui Vmax 32 Circuit 2 Uo Voc 83 Ui Vmax 84 Serial interface 51 Ui Vmax 52 Circuit 5 Uo Voc Circuit...

Page 174: ...and equipment for installation in hazardous areas Table 1 Maximum values HART connection Position transmitter Binary input Leakage sensor Limit contacts Solenoid valve Fault alarm output Inductive Sof...

Page 175: ...rounded or included in the equipotential bonding system of the system Note Entity parameters must meet the following requirements U0 or V0C Ui or Vmax I0 or ISC Ii or Imax P0 or Pmax Pi or Pmax Ca Ci...

Page 176: ...uit 1 Uo 28V Circuit 3 Circuit 4 Type SJ inductive limit switch Solenoid valve Control signal HART connection 31 Ui 32 Circuit 2 83 Ui 84 Serial interface 51 Ui 52 Circuit 5 Circuit 6 Circuit 7 Max 2...

Page 177: ...Circuit no 1 2 3 4 and 5 6 7 Terminal no 11 12 31 32 41 42 41 42 51 52 81 82 83 84 Ui or Vmax V 32 32 32 20 20 32 20 Ii or Imax mA 132 132 132 25 52 60 132 60 Pi or Pmax W 1 2 1 2 64 169 400 1 2 400...

Page 178: ...9 3 82 D 744 10 2 HAZARDOUS AREA SAFE LOCATION Contact To intrinsically safe output Type 3730 6 13 Limit contact circuit 41 42 51 52 83 84 Terminal no Proximity switch Software limit contact 1 2 3 Pro...

Page 179: ...ectropneumatique avec communication HART Typ Type Type 3730 6 wird die Konformit t mit den einschl gigen Harmonisierungsrechtsvorschriften der Union best tigt the conformity with the relevant Union ha...

Page 180: ...ur chantillons PTB 10 ATEX 2007 mis par Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Benannte Stelle Notified Body Organisme notifi 0102 wird die Konformit t mit den eins...

Page 181: ...lons PTB 10 ATEX 2008 X mis par Physikalisch Technische Bundesanstalt Bundesallee 100 D 38116 Braunschweig Benannte Stelle Notified Body Organisme notifi 0102 wird die Konformit t mit den einschl gige...

Page 182: ...182 EB 8384 6S EN...

Page 183: ...EB 8384 6S EN 183...

Page 184: ...2020 01 13 English SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samson de www samson de EB 8384 6S EN...