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6

Troubleshooting

7

Customer inquiries

Should you have any inquiries, please submit
the following details:

4

Type and nominal size of the valve

4

Threaded or flanged connection

4

Model number

4

Upstream and downstream pressures

4

Flow rate in m³/h

4

Has a strainer been installed?

4

Installation drawing

10

EB 3135-1 EN

Troubleshooting

Fault

Possible causes

Solution

Flow rate
exceeds
adjusted set
point

Valve too large for
control task

Recalculate K

VS

and contact SAMSON.

Seat and plug leak

Remove valve, clean seat and plug. If necessary,
replace plug (section 4.2).
Otherwise, return device for repair.

Operating diaphragm
defective

Replace diaphragm (section 4.3) or return device
for repair.

Control line blocked

Remove and clean control line.

Flow set point
not reached

Incorrect set point range
selected

Check set point range and contact SAMSON.

Safety device, e.g. pressure
regulator, has been
triggered

Check plant, unlock safety device.

Electric actuator extended

Check control signal from the electric control device.

Insufficient pressure drop
across the plant

Compare existing differential pressure in the plant
with the plant’s drag.
Min. diff. pressure = special diff. pr ( /

)

.

V K

VS

2

Strainer blocked

Drain and clean filter of the strainer.

Valve installed against
direction of flow

Re-install valve such that direction of flow
corresponds to arrow on the body.

Control loop
hunts

Valve too large for
control task

Recalculate K

VS

and contact SAMSON.

Summary of Contents for Type 2488

Page 1: ...Flow Regulators with Electric Actuator Type 2488 5824 and Type 2488 5825 Mounting and Operating Instructions EB 3135 1 EN Edition June 2008 Fig 1 Type 2488 5824 Flow Regulator with Electric Actuator...

Page 2: ...g or replacing the plug 9 4 3 Replacing the diaphragm 9 5 Nameplate 9 6 Troubleshooting 10 7 Customer inquiries 10 8 Dimensions and weights 11 2 EB 3135 1 EN Contents Note Non electric actuators and c...

Page 3: ...ified in the order Note that the manufacturer does not assume any responsibility for damage caused by external forces or any other external factors Take appropriate safety precautions to prevent hazar...

Page 4: ...d to po sition the valve plug against the force of the positioning spring 5 2 Installation 2 1 Mounting position Install the regulator in a horizontal pipeline Make sure the direction of flow correspo...

Page 5: ...diaphragm 6 2 Screws 7 Control line 8 Adapter 8 1 Orifice stem 8 2 Set point adjuster 8 3 Adjustment screw 8 4 Lead sealed hole 8 5 Orifice restriction 10 Electric actuator 10 1 Actuator stem 10 2 Cou...

Page 6: ...n the section of the plant equipped with a regula tor prevent the diaphragm actuator from be ing damaged by the test pressure by using a test pressure which does not exceed the max imum permissible di...

Page 7: ...tion Fig 3 Diagram for adjusting the flow rate 0 3 4 5 5 6 10 12 0 9 4 3 2 DN 32 to 50 DN 15 to 25 6 7 11 0 01 0 05 0 1 0 5 1 5 10 1 0 2 3 4 5 6 7 8 DN 15 Kvs 32 40 50 V m3 h 0 02 0 03 0 2 0 3 2 3 4 1...

Page 8: ...lar inter vals to avoid possible malfunctions If the valve does not close tightly this may be caused by a dirty seat and plug or due to natural wear If the flow rate deviates considerably from the adj...

Page 9: ...new one 6 To reassemble proceed in reverse order Observe the tightening torques specified in the table in Fig 2 4 3 Replacing the diaphragm 1 Unscrew the coupling nut and remove the actuator from the...

Page 10: ...ctive Replace diaphragm section 4 3 or return device for repair Control line blocked Remove and clean control line Flow set point not reached Incorrect set point range selected Check set point range a...

Page 11: ...ion with threaded ends male thread Length L2 129 144 159 180 196 228 Male thread A G G G 1 G 1 G 1 G 2 Weight approx kg 3 0 3 1 3 2 4 4 6 9 7 4 Special version with flanges PN 16 25 or version with fl...

Page 12: ...SAMSON AG MESS UND REGELTECHNIK Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 Internet http www samson de EB 3135 1 EN S Z 2008 06...

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