background image

Make sure that the medium flow corresponds
with the direction indicated by the arrow on
the strainer body. Install the strainer with the
filter element suspended downwards.
Ensure that ample space is available to re-
move the filter.

2.3

Additional installation
instructions

Ideally, hand-operated shut-off valves should
be installed both upstream of the strainer
and downstream of the regulator. This allows
the plant to be shut down for cleaning and
maintenance routines, or when it is not oper-
ated for long periods of time. To monitor the
pressures prevailing in the plant, install pres-
sure gauges both upstream and downstream
of the regulator.

3

Operation

3.1

Start-up

Important!

Before starting up or pressurizing the regula-
tor, make sure the orifice (8.5) used to limit
the flow rate is open.
To open the orifice, retract the actuator stem
of the electric actuator using the manual ad-
juster or the electrical control signal. Discon-
nect electric actuators with fail-safe action
from the power supply before disassembling
them in order to open the orifice.

Fill the plant very slowly on start-up.

When carrying out a pressure test on the
section of the plant equipped with a regula-

tor, prevent the diaphragm actuator from be-
ing damaged by the test pressure by using a
test pressure which does not exceed the max-
imum permissible differential pressure

Δ

p of

the diaphragm actuator.

3.2

Set point adjustment

The flow rate can be adjusted both with and
without the electric actuator being attached
to the valve.

3.2.1 Adjustment without actuator

For valve sizes DN 15 to 25, the flow rate
can be set by turning the adjustment screw
(8.3) at the side using a 4 mm hex wrench.
For valve sizes DN 32 to 50, the set point
adjuster (8.2) is used to adjust the flow rate.

1. Turn the adjustment screw (8.3) or set

point adjuster (8.2) clockwise as far as it
will go to close the orifice (8.5) (the ori-
fice of valves in sizes DN 15 to 25 is
closed upon delivery).

2. Determine the number of turns of the

screw or adjuster required to achieve the
desired flow set point from the adjust-
ment diagram on page 7.
(For valve size DN 15, the adjustment
curve that corresponds with the flow coef-
ficient Kvs indicated on the nameplate
must be selected).

3. Based on a closed orifice, adjust the flow

set point by turning the screw or adjuster
counterclockwise. Check the flow rate
and correct it, if necessary.

4. Secure the setting using the lead-sealing

hole or leading screw.

6

EB 3135-1 EN

Operation

Summary of Contents for Type 2488

Page 1: ...Flow Regulators with Electric Actuator Type 2488 5824 and Type 2488 5825 Mounting and Operating Instructions EB 3135 1 EN Edition June 2008 Fig 1 Type 2488 5824 Flow Regulator with Electric Actuator...

Page 2: ...g or replacing the plug 9 4 3 Replacing the diaphragm 9 5 Nameplate 9 6 Troubleshooting 10 7 Customer inquiries 10 8 Dimensions and weights 11 2 EB 3135 1 EN Contents Note Non electric actuators and c...

Page 3: ...ified in the order Note that the manufacturer does not assume any responsibility for damage caused by external forces or any other external factors Take appropriate safety precautions to prevent hazar...

Page 4: ...d to po sition the valve plug against the force of the positioning spring 5 2 Installation 2 1 Mounting position Install the regulator in a horizontal pipeline Make sure the direction of flow correspo...

Page 5: ...diaphragm 6 2 Screws 7 Control line 8 Adapter 8 1 Orifice stem 8 2 Set point adjuster 8 3 Adjustment screw 8 4 Lead sealed hole 8 5 Orifice restriction 10 Electric actuator 10 1 Actuator stem 10 2 Cou...

Page 6: ...n the section of the plant equipped with a regula tor prevent the diaphragm actuator from be ing damaged by the test pressure by using a test pressure which does not exceed the max imum permissible di...

Page 7: ...tion Fig 3 Diagram for adjusting the flow rate 0 3 4 5 5 6 10 12 0 9 4 3 2 DN 32 to 50 DN 15 to 25 6 7 11 0 01 0 05 0 1 0 5 1 5 10 1 0 2 3 4 5 6 7 8 DN 15 Kvs 32 40 50 V m3 h 0 02 0 03 0 2 0 3 2 3 4 1...

Page 8: ...lar inter vals to avoid possible malfunctions If the valve does not close tightly this may be caused by a dirty seat and plug or due to natural wear If the flow rate deviates considerably from the adj...

Page 9: ...new one 6 To reassemble proceed in reverse order Observe the tightening torques specified in the table in Fig 2 4 3 Replacing the diaphragm 1 Unscrew the coupling nut and remove the actuator from the...

Page 10: ...ctive Replace diaphragm section 4 3 or return device for repair Control line blocked Remove and clean control line Flow set point not reached Incorrect set point range selected Check set point range a...

Page 11: ...ion with threaded ends male thread Length L2 129 144 159 180 196 228 Male thread A G G G 1 G 1 G 1 G 2 Weight approx kg 3 0 3 1 3 2 4 4 6 9 7 4 Special version with flanges PN 16 25 or version with fl...

Page 12: ...SAMSON AG MESS UND REGELTECHNIK Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 Internet http www samson de EB 3135 1 EN S Z 2008 06...

Reviews: