Samsung AE RXEDGG Series, Installation Manual

Page 1: ...atPump Installation manual OutdoorUnit AE RXEDEG AE RXEDGG Thank you for purchasing this Samsung Product Before operating this unit please read this installation manual carefully and retain it for future reference ...

Page 2: ...indicates that the product and its electronic accessories e g charger headset USB cable should not be disposed of with other household waste at the end of their working life To prevent possible harm to the environment or human health from uncontrolled waste disposal please separate these items from other types of waste and recycle them responsibly to promote the sustainable reuse of material resou...

Page 3: ...rating Range Heat 25 35 C Cool 10 46 C set forth in the Product Specification p 6 shall immediately invalidate the warranty f Do not use the units if you see some damages on the units and recognize something bad such as loud noisy smell of burning f In order to prevent electric shocks fires or injuries always stop the unit disable the protection switch and contact SAMSUNG s technical support if th...

Page 4: ...ot complete it may cause an electric shock or fire f Be sure to install both an earth leakage detector and circuit breaker with specified capacity in accordance with relevant local and national regulations If it is not installed properly it may cause electric shocks and fire f Make sure that the condensed water runs well out of the unit at low ambient temperature Drain pipe and cond heater can fro...

Page 5: ...ssories f Keep supplied accessories until the installation is finished f Hand the installation manual over to the customer after finishing installation f The quantities are indicated in parentheses f The base heater inside outdoor unit works in accordance with the weather of outdoor Installation manual 2 Drain plug 1 Rubber Leg 4 Drain cap 3 ...

Page 6: ...e dBA 49 49 Operating Range Heat Cool C 25 35 10 46 Refrigerant g 1 400 R 32 Type Unit AE090RXEDGG Power source 3P 380 415VAC 50 Hz Weight net gross kg 72 0 80 5 Size WxHxD net mm 940 x 998 x 330 Noise Heat Cool Pressure dBA 49 49 Operating Range Heat Cool C 25 35 10 46 Refrigerant g 1 400 R 32 At the temperature 25 C 20 C operation is available but capacity cannot be guaranteed ...

Page 7: ...ENGLISH 7 02 INSTALLATION Main components Dimensions Overall Heat pump for R 32 1 Fan chassis f AE090RXED 620 940 330 973 998 360 384 Unit mm ...

Page 8: ... sea breeze Make sure to install the product behind a structure such as building that can block see breeze Even when it is inevitable to install the product in seashore make sure that product is not directly exposed to sea breeze by installing a protection wall 2 Consider that the salinity particles clinging to the external panels should be sufficiently washed out 3 Because the residual water at t...

Page 9: ...rethatitsbaseisfirmlyfixedinposition f Makesurethatthewaterdrippingfromthedrainhoserunsawaycorrectlyandsafely f Whenyouinstalltheoutdoorunitatwayside youshouldinstallitabove2mheightormakesurethattheheatfromtheoutdoor unitshouldn tbeindirectcontactwithpassersby Thegroundforapplication Therevisionofregulationforfacilityinbuildingby thelawoftheMinistryofConstructionandTransportation f Whileininstalla...

Page 10: ...rigerant or gases f Do not install where there is a risk of combustible gas leakage f Do not place heat sources f Be cautious not to generate a spark as follows Do not remove the fuses with power on Do not disconnect the power plug from the wall outlet with power on It is recommended to locate the outlet in a high position Place the cords so that they are not tangled f If the indoor unit is not R ...

Page 11: ...n shall be made even during the work f The ventilation should safely disperse any released gases and preferably expel them into the atmosphere f Ventilation shall be made even during the work Leakage detection methods f The leakage detector shall be calibrated in a refrigerant free area f Make sure that the detector is not a potential source of ignition f The leakage detector shall be set to the L...

Page 12: ...erefrigerantdoesnotremaininthelubricant f Theevacuationprocessshallbeperformedbeforesendingthecompressortothesuppliers f Onlytheelectricalheatingtothecompressorbodyisallowedtoacceleratetheprocess f Oilshallbedrainedsafelyfromthesystem f Neverinstallamotor drivenequipmenttopreventignition f Emptyrecoverycylindersshallbeevacuatedandcooledbeforerecovery Installation location requirements f Theoutdoor...

Page 13: ...rds the wall 300 or more 300 or more 600 or more 1 500 or more 2 000 or more When 3 sides of the outdoor unit are blocked by the wall The upper part of the outdoor unit and the air outlet is towards the wall 600 or more 300 or more 1 500 or more 300 or more The upper part of the outdoor unit and the air outlet is opposite the wall When front and rear side of the outdoor unit is towards the wall ...

Page 14: ...ont and rear side of the outdoor unit is towards the wall The upper part of the outdoor unit and the air outlet is opposite the wall 1500 or more 600 or more 3000 or more 300 or more 3000 or more When front and rear side of the outdoor unit is towards the wall The units must be installed according to distances declared in order to permit accessibility from each side either to guarantee correct ope...

Page 15: ...d the base for outdoor unit drainage If the outdoor unit is installed on the roof you have to check the ceiling strength and waterproof the unit CAUTION Outdoor unit support NN Anchor bolt Outdoor unit Base surface Outdoor unit support OUTDOOR UNIT INSTALLED ONTHEWALL BY RACK f Ensure the wall will be able to suspend the weight of rack and outdoor unit f Install the rack close to the column as muc...

Page 16: ...ld not go into the drain hose 100mm If drain work is not enough it can lead to system performance degration and system damages WARNING Drain cap x 3ea Drain plug x 1ea Drain hole Φ20 x 4 ea Air discharge side 13mm 1 Prepare a water drainage channel around the foundation to drain waste water from around the unit 2 If the water drainage of the unit is not easy please build up the unit on a foundatio...

Page 17: ...ing the product make sure that the rack is not placed under the drain hole Ensure that the drained water runs off correctly and safely In areas with heavy snow fall piled snow could block the air intake To avoid this incident install a frame that is higher than estimated snow fall In addition install a snow proof hood to avoid snow from piling on the outdoor unit If ice accumulates on the base it ...

Page 18: ...allation site where the snow will not affect the unit If lateral snowfall is possible make sure that the heat exchanger coil is not affected by the snow If necessary construct a lateral canopy 1 Construct a large canopy 2 Construct a pedestal Install the unit high enough off the ground to prevent it being buried under snow f The fan inside outdoor unit will operate regularly as designed with switc...

Page 19: ...ration off Make sure to install the circuit breaker with the over current and electric leakage protection CAUTION Connection of the power cable 3 phase 4 wires Distribution board Outdoor unit Hydro unit 3phase 4wires 380 415V Earth Communication cable ELCB Earth MCCB ELB Or MCCB ELB MCCB ELB or or ELCB ELCB Distributionboard 1Φ 220 240Vac 3Φ 380 415Vac Install cabinet panel near the outdoor unit f...

Page 20: ...ircuit Amps Max Fuse Amps AE090RXEDGG 50 380 415 342 457 10 A 16 1 A f The power cable is not supplied with Air toWater Heat pump f Supply cords of parts of appliances for outdoor use shall not be lighter than polychloroprene sheathed flexible cord Code designation IEC 60245 IEC 66 CENELEC H07RN F f This equipment complies with IEC 61000 3 12 provided that the short circuit power Ssc is greater th...

Page 21: ...e sheathed flexible cord Code designation IEC 60245 IEC 57 CENELEC H05RN F or IEC 60245 IEC 66 CENELEC H07RN F f When installing the outdoor unit in a computer room or net work room server room or in the presence of risk of disturbance to the communication cable use the double shielded tape aluminium polyester braid copper cable of FROHH2R type 1 phase terminal block spec AC power M5 screw Communi...

Page 22: ...d within 2 of supply rating If the power is unbalanced greatly it may shorten the life of the condenser If the unbalanced power is exceeded over 4 of supply rating the indoor unit is protected stopped and the error mode indicates To protect the product from water and possible shock you should keep the power cable and the connection cord of the indoor and outdoor units within ducts with appropriate...

Page 23: ...tion cable Circuit breaker When removing the outer cover of the power cable use the appropriate tools to prevent damaging the inner cover Make sure to place the outer cover of the power cable and the communication cable at least 20 mm into the electrical parts Communication wiring should be done separately from the power cable and other communication cables CAUTION ...

Page 24: ... Communication cable Circuit breaker NOT USE When removing the outer cover of the power cable use the appropriate tools to prevent damaging the inner cover Make sure to place the outer cover of the power cable and the communication cable at least 20 mm into the electrical parts Communication wiring should be done separately from the power cable and other communication cables CAUTION ...

Page 25: ...or your safety f Use the earth wire by referring to the specification of the electric cable for the outdoor unit Earthing the power cable f The standard of earthing may vary according to the rated voltage and installation place of the Air toWater Heat Pump f Earth the power cable according to the following Installation place Power condition Highhumidity Average humidity Low humidity Electrical pot...

Page 26: ...wires from the pre installed tube insert a contraction tube CAUTION 20 Pre installed tube for the power cable Unit mm 120 60 20 20 20 180 Power cable 3 Insert both sides of core wire of the power cable into the connection sleeve f Method 1 Push the core wire into the sleeve from both sides Connection sleeve f Method 2 Twist the wire cores together and push it into the sleeve Connection sleeve 4 Us...

Page 27: ...tube contraction work is completed wrap it with the insulation tape to finish Make sure that the connection parts are not exposed to outside Be sure to use insulation tape and a contraction tube made of approved reinforced insulating materials that have the same level of withstand voltage with the power cable Comply with the local regulations on extensions CAUTION Insulation tape In case of extend...

Page 28: ...e vacuum pump with check valve to prevent pump oil from flowing backward while the vacuum pump is stopped Use the vacuum pump that the vacuum induction is available up to 5Torr 100 7kPa Flare nut Use only flare nut supplied with the product Allowable length of the refrigerant pipe and the installation examples Outdoor unit Item Example Remarks Maximum allowable length of pipe Outdoor unit Hydro un...

Page 29: ... 2 4 34 5 31 41 2 2 4 4 74 5 79 49 0 2 6 5 13 6 39 57 5 2 8 5 53 7 41 66 7 3 0 5 92 8 51 76 6 3 2 6 48 9 68 87 2 3 4 7 32 10 9 98 4 3 6 8 20 12 3 110 3 8 9 14 13 7 123 4 0 10 1 15 1 136 4 2 11 2 16 7 150 4 4 12 3 18 3 165 4 6 13 4 20 0 180 4 8 14 6 21 8 196 5 0 15 8 23 6 213 m Total refrigerant charge in the system A Minimum required floor area f IMPORTANT it s mandatory to consider either the tab...

Page 30: ... 2H OR C1220T H ø19 05 0 9 ø22 23 0 9 f Temper grade and minimum thickness of the refrigerant pipe f The material specification thickness of the refrigerant pipes must be in accordance with EU and or local legislation and standards Keeping refrigerant pipe clean and dry f To prevent foreign materials or water from entering the pipe pipes shall be sealed by caps Cutting or flaring the pipes 1 Make ...

Page 31: ...88 2 2 19 3 19 7 ø19 05 2 2 23 6 24 0 5 Check that you flared the pipe correctly Below figures shows some examples of incorrectly flared pipes Correct Inclined Damaged surface Cracked Uneven thickness 6 Align the pipes to connect them easily Tighten the flare nuts first with your hands and then with a torque wrench applying the following torque Indoor outlet pipe Connecting pipe Flare nut Apply fr...

Page 32: ...rigerant does not circulate When reconnecting the pipes make sure to perform flared jointing newly to prevent refrigerant leakage When working on the refrigerant pipes and the flexible refrigerant connectors be careful that they are not damaged physically by surrounding objects For installation with handling the R 32 refrigerant use the special tools for the R 32 refrigerant manifold gauge vacuum ...

Page 33: ...dhesives on the connection part of it to prevent moisture entering Wind the refrigerant pipe with insulation tape if it is exposed to outside sunlight Install the refrigerant pipe respecting that the insulation does not get thinner on the bent part or hanger of pipe CAUTION Insulating the refrigerant pipe f You must check if there is a gas leak before completing all the installation process f Use ...

Page 34: ...ped Indoor unit Overlapped Brazing the Pipe f Make sure that there is no moisture inside the pipe f Make sure that there are no foreign materials and impurities in the pipe Replacement of Nitrogen gas 1 Use oxygen free nitrogen gas when brazing the pipes as shown in the picture 2 If you do not use Nitrogen gas when brazing the pipes oxidation may form in the pipe It can cause the damage of the com...

Page 35: ...essure drops check if there is gas leak If the pressure is changed apply soapy water to check the leak Check the pressure of the Nitrogen gas again Maintain 1 0MPa of the pressure before performing vacuum drying and check further gas leak After checking first gas leak maintain 1 0MPa to check further gas leak Manifold gauge High pressure side Low pressure side Nitrogen gas Pressure adjustment valv...

Page 36: ...utes The time of vacuum drying may differ depending on the length of the pipe or outdoor temperature Perform vacuum drying for at least 2 hours and 30 minutes Close the valve after checking the vacuum gauge pressure has reached at 100 7 kPa gauge pressure Check the vacuum pressure using the vacuum gauge Check whether the pressure is maintained as 100 7 kPa gauge pressure 5 torr for an hour Chargin...

Page 37: ...e g L1 15 20 L1 Total length of liquid pipe Ø 6 35 m _Model 090 NOTE Ex Total length of liquid pipe 20 m Φ 6 35 20m 15m x 20g m 100 g Model 090 Precautions on adding the R 32 refrigerant In addition to the conventional charging procedure the following requirements shall be kept f Make sure that contamination by other refrigerants does not occur for charging f To minimize the amount of refrigerant ...

Page 38: ...ry refrigerant charge of the product See unit name plate b Additional refrigerant amount charged in the field Refer to the above information for the quantity of refrigerant replenishment c Total refrigerant charge d Refrigerant cylinder and manifold for charging NOTE R 32 Indoor unit Outdoor unit d GWP 675 Unit kg tCO2e a b c Refrigerant type GWP value R 32 675 GWP GlobalWarming Potential Calculat...

Page 39: ...valve Outdoor unit Low pressure side High pressure side Suction charging f Connect the manifold gauge and purge the manifold gauge f Open the manifold gauge valve of the liquid side service valve and add the liquid refrigerant f If you cannot fully recharge the additional refrigerant while the outdoor unit is stopped use the key on the outdoor unit PCB to recharge the remaining refrigerant f Addin...

Page 40: ...o the table Outer Diameter mm Tightening torque N m Operating torque N m Body cap Chargingport cap Stem ø6 35 20 25 10 12 Max 5 ø9 52 Max 5 ø12 70 Max 5 ø15 88 Max 5 ø19 05 Max 12 1 N m 10 kgf cm 2 Tighten the valve stem until it reached the sealing edge Do not apply excessive force to the valve stem and always use special instruments Otherwise the contact surface between valve stem and sealing ed...

Page 41: ...pping insulating tape around the rest of the pipes leading to the outdoor unit 4 Install a green yellow coloured grounding wire f If the grounding wire is too short connect an extension lead in a mechanical way and wrapping it with insulating tape do not bury the connection f Secure the grounding wire in position with staples If the grounding electrode is installed in an area of heavy traffic its ...

Page 42: ...low Number of press Display contents Display Units Segment 1 Segment 2 Segment 3 Segment 4 0 Communication State 10s digit ofTx 1s digit ofTx 10s digit of Rx 1s digit of Rx 1 Order frequency 1 100s digit 10s digit 1s digit Hz 2 Current frequency 2 100s digit 10s digit 1s digit Hz 3 Pump output 3 100s digit 10s digit 1s digit 4 Outdoor air sensor 4 10s digit 1s digit C 5 Discharge sensor 5 100s dig...

Page 43: ...ing 2 Defrosting 3 Over load 4 Discharge 5 Total current Frequency status 0 Normal 1 Hold 2 Down 3 Up_limit 4 Down_limit 15 IPM temp F 10s digit 1s digit C long 1 Main Micom version Year Dec Month Hex Day two digit Day One digit long 1 and 1 Inverter Micom version Year Dec Month Hex Day two digit Day One digit long 1 and 2 EEPROM version Year Dec Month Hex Day two digit Day One digit 5 Key functio...

Page 44: ...nd Seg2 will display the number for selected option Seg3 and Seg4 will display the number for set value of the selected option 2 If you have entered option setting you can shortly press the K1 switch to adjust the value of the Seg1 Seg2 and select the desired option Example Z 3 If you have selected desired option you can shortly press the K2 switch to adjust the value of the Seg3 Seg4 and change t...

Page 45: ...he K4 button setting will be restored to factory default but it doesn t mean that restored setting is saved Press and hold the K2 button When the segments shows that tracking mode is in progress setting will be saved Option Inputunit SEG1 SEG2 SEG3 SEG4 Functionoftheoption Channeladdress Main 0 0 A 0 U 0 Automaticaddresssetting default Manualaddresssetting 0to15 Baseheater Main 0 1 0 0 0 1 Enabled...

Page 46: ...t is relocated Carry out the pump down procedure Refer to the details of pump down Collecting refrigerant may be hard since multi type products exceeds allowable charging amount of refrigerant in the outdoor unit to support long piping Refer to page 45 Remove the power cord Disconnect the assembly cable from the indoor and outdoor units Remove the flare nut connecting the indoor unit and the pipe ...

Page 47: ...on the high pressure side is over 3 0 MPa 30 59 kgf cm g reduce the number of operating indoor unit to decrease the pressure below 3 0 MPa 30 59 kgf cm 5 When the pressure becomes lower than 3 0 MPa 30 59 kgf cm open the manifold gauge valve which is connected to a liquid side Then open the valve on the refrigerant vessel for the refrigerant to flow from the liquid side pipe to a vessel 6 Check th...

Page 48: ...for service Check if the center of the indoor unit is ensured and it is installed horizontally Adding refrigerant Are the length and the difference between the refrigerant pipes within the allowable range Is the pipe properly insulated Is the quantity of the additional refrigerant correctly weighed in Installing the drain pipe Check the drain pipe of the outdoor unit and the indoor unit Have you c...

Page 49: ...n it performs the tracking to check the connected indoor unit and options Test operation 1 Run the unit by KEY MODE or controller Inspect the compressor sound during the initial operation If roaring sound is heard stop operation 2 Check the indoor and outdoor units running status Indoor and outdoor unit s abnormal running noise Proper drainage from indoor unit in cooling mode Check detail running ...

Page 50: ...ction error Hydro Unit 120 Short or open circuit error of the room temperature sensor of the Zone 2 indoor unit detected only when the room thermostat is used Hydro Unit 121 Short or open circuit error of the room temperature sensor of the Zone 1 indoor unit detected only when the room thermostat is used Hydro Unit 122 EVA Inlet temp sensor SHORT or OPEN Hydro Unit 123 EVA Outlet temp sensor SHORT...

Page 51: ...69 Inverter DC LINK voltage sensor error Outdoor Unit 470 Outdoor unit EEPROM Read Write Error Outdoor Unit 471 Outdoor unit EEPROM Read Write Error OTP error Outdoor Unit 474 IPM IGBT Module or PFCM temperature sensor Error Outdoor Unit 475 Outdoor Unit Fan2 error Outdoor Unit 484 PFC Overload Error Outdoor Unit 485 Input current sensor error Outdoor Unit 500 IPM is overheated Outdoor Unit 554 Ga...

Page 52: ...or open short Outdoor Unit 911 Low flow rate error in case of low flow rate in 30 sec during water pump signals is ON Starting in case of low flow rate in 15 sec during water pump signals is ON After starting Hydro Unit 912 Normal flow rate error in case of normal flow rate in 10min during water pump signal is OFF Hydro Unit 916 Mixing valve sensor error Hydro Unit 919 Error that the set temperatu...