Samsung DW60H5050 Series, Repair Manual

Page 1: ...eries Model Code DW60M6050FS DW60M6050FW DW60M6052FS DW60M6052FW DW60M6050US DW60M6050UW DW60M6051US DW60M6051UW DW6BM6051US DW60M6050SS DW60M6031SS DW60M6050BB DW60M6051BB DW60M6031BB DW60M6070IB DW60M6040FS DW60M6040FW DW60M6040US DW60M6040UW DW60M6042US DW60M6044US DW60M6040SS DW6KM6041SS DW60M6040BB DW6KM6041BB DW60M5050FS DW60M5050FW DW60M5050BB DW6KM5031BB DW60M5070IB ...

Page 2: ...Company WARNING Note 1 You can check where to buy replacement parts at http www samsung com support 2 Visit the part purchase site and enter the model code of your product to check the parts available for purchase The model code is labelled on the edge of the tub When you open the dishwasher s door you can check the model code and version on the barcode label at the left side of the tub 3 For repl...

Page 3: ...ng our SVC part this tool is needed Preparation for parts replacement 1 Take out the residual water inside the product Drain the water by operating the drain pump 2 Close the water supply valve 3 Turn off the power disconnect power cable You must turn off the circuit breaker connected to the product 4 Pull out the unit from the sink and lay it on the floor Be careful of the drain hose when pulling...

Page 4: ...disconnect the power supply Lock the water faucet that connected with inlet hose Uninstall the dishwasher from the furniture cabinet except simple work Disconnect the Inlet Drain hoses from the duct if the hoses are too short to pull the dishwasher out of the furniture cabinet enough Make sure to remove any remaining water in the Sump and hoses by rag or vacuum There is a risk of water spill on th...

Page 5: ...pcs Type B DD81 02694A 1 pc Warning Be sure to remove the power plug before servicing NOTE In case of Free Standing models there re no screws of type B C B 2 1 2 Remove 3 screws at the back side of dishwasher Type C DD81 02692A 1 pc Type B DD81 02694A 2 pcs NOTE In case of Free Standing models take off the COVER TOP by removing 2 screws of type A After removing screws pull the COVER TOP backward f...

Page 6: ...Remove the GASKET BRAKE from the CASE BRAKE assembly ASSEMBLY 1 Put the GASKET BRAKE on the CASE BRAKE and fasten the CAP CASE BRAKE by rotating to clockwise direction with long nose pliers Caution It can be broken easily when you use iron part of the pliers Take off the cap using handle part to prevent damage Caution Pay attention to assemble the seal correctly It can cause the water leakage when...

Page 7: ...power plug before servicing Caution The screws can fall into the SUMP after disassembly Keep the screws to other place to reassemble the DOOR DW6 M F DW6 M U DW6 M SS DW6 M BB DW60M IB 2 Remove wire connector of Sub PBA NOTE In case of DW6 M5 models remove the Door switch assembly also C 3 Remove 6 screws to take off DOOR OUTER with Torx T15 screwdriver Type C DD81 01370A 6 pcs Warning Be sure to ...

Page 8: ... DETERGENT DISPENSER and 1 ground wire that connected to BRACKET DOOR FRAME Warning Be sure to remove the power plug before servicing Caution Pay attention to hook of terminals 5 Remove HOLDER ROPE DOOR from the DOOR HINGE left right with the DOOR closed Caution Pay attention to DOOR drop after remove the rope It can cause injury ...

Page 9: ...t the DOOR INNER assembly to the direction of about 15 Warning Do not this work without safety gloves It can cause injury from sharp edge 8 Remove 2 screws to take off BRACKET DOOR FRAME from the DOOR INNER Screws DD81 02728A 2 pcs Warning Do not this work without safety gloves It can cause injury from sharp edge 9 Remove 2 screw at each side to take off DOOR HINGE from the DOOR INNER Screws DD81 ...

Page 10: ...rning Do not this work without safety gloves It can cause injury from sharp edge About 15 2 Put the DOOR INNER assembly into the holder of TUB to lock the hook of DOOR HINGE Warning Do not this work without safety gloves It can cause injury from sharp edge 3 Put the HOLDER ROPE DOOR on the both side of DOOR HINGE with the DOOR closed 4 Connect 2 terminals of DETERGENT DISPENSER and 1 ground wire C...

Page 11: ...the DOOR SWITCH assembly on the CONTROL PANEL also B A 6 Fix 8 screws to assemble the ASSY CONTROL PANEL with Torx T15 screwdriver Type A DD81 01371A 2 pcs Type B DD81 02466A 6 pcs 1 2 7 Assemble the holes of DOOR OUTER to hooks of CONTROL PANEL Warning Do not this work without safety gloves It can cause injury from sharp edge Holes of DOOR OUTER Hooks of CONTROL PANEL C 8 Fasten 6 screws to fix t...

Page 12: ...cription DOOR INNER DOOR HINGE DW60M IB DISASSEMBLY PREPARATION Disassemble DOOR OUTER CONTROL PANEL WIRE HARNESS and SIDE PANEL 1 Open the door about 45 Warning Be sure to remove the power plug before servicing Warning Do not this work without safety gloves It can cause injury from sharp edge 2 Insert pin or thin stick to fix the door spring Caution Make sure to use strong pin enough to endure th...

Page 13: ...ER DOOR HINGE DW60M IB 3 Remove the 2 screws at each side Total 4 pcs fixing DOOR INNER Caution Be careful not to dent the DOOR INNER during disassembly 4 Remove the stopper carefully Caution Do not this work without safety gloves It can cause injury from sharp edge ...

Page 14: ...rp edge Warning Be careful not to pop out the spring while disassembly It can cause serious injury NOTE DOOR HINGE will be serviced with DOOR INNER together by DOOR INNER assembly SVC ASSY INNER DOOR ASSEMBLY 1 Pull the spring enough and insert pin or thin stick to fix the door spring Caution Make sure to use strong pin enough to endure the spring force Warning Be careful not to pop out the spring...

Page 15: ...pring Warning Do not this work without safety gloves It can cause injury from sharp edge 3 Assemble the stopper carefully Warning Do not this work without safety gloves It can cause injury from sharp edge 4 Fasten the 2 screws at each side Total 4 pcs to fix DOOR INNER Warning Be careful not to dent the DOOR INNER during assembly ...

Page 16: ...16 _ Disassembly and Reassembly Part Figure Description DOOR INNER DOOR HINGE DW60M IB 5 Remove pin NOTE After servicing DOOR INNER assembly assemble WIRE HARNESS DOOR OUTER CONTROL PANEL and SIDE PANEL ...

Page 17: ...R from the DOOR HINGE left right with the DOOR closed Warning Be sure to remove the power plug before servicing Caution Pay attention to DOOR drop after remove the rope It can cause injury 2 Remove HOLDER HINGE from the DOOR HINGE Caution Be careful to avoid injury from the DOOR drop without HOLDER ROPE DOOR NOTE Rotate the HOLDER HINGE to release from hook ASSEMBLY Reassembly is the reverse order...

Page 18: ...after removed the seal It can cause injury from sharp edge Insert to Bracket seal Tub Seal tip Seal tip faces to inside ASSEMBLY 1 Put some water on new SEAL TUB PACKING to assemble it easily Fold the SEAL TUB PACKING in half with the tip of the seal facing inward Caution Pay attention to the direction of seal If it is assembled in reverse it may cause leakage of steam or water Center About 20 cm ...

Page 19: ... 3 4 cm 3 Put Seal in the left right side of the bottom NOTE The folded seal is about 3 4 cm long 4 Press the seal from the top corner toward remaining side Caution Pay attention to assemble not to deform the seal tip at the corner If the gap is opened it may cause steam leakage ...

Page 20: ...nd remove the ROTOR LOWER 2 Turn the COARSE FILTER counter clockwise to unlock the filter assembly 3 Remove 2 screws to take off ASSY DUCT NOZZLE Screws DD81 02718A 2 pcs Duct Nozzle assembly DW6 M6 Duct Nozzle assembly DW6 M5 4 Release the hooks from tub holders Warning Do not this work without safety gloves It can cause injury from sharp edge Caution Make sure to reassemble to correct location T...

Page 21: ...HOLDER ROTOR LOWER correctly There re risks of leakage or poor performance when it s misassembled 2 Assemble the ASSY DUCT NOZZLE to hooks and on the HOLDER ROTOR LOWER Warning Do not this work without safety gloves It can cause injury from sharp edge Caution Make sure to reassemble to correct location There re risks of leakage or poor performance when it s misassembled NOTE There s no Top rotor f...

Page 22: ... _ Disassembly and Reassembly Part Figure Description ROTOR LOWER ASSY DUCT NOZZLE 3 Fasten 2 screws to fit the ASSY DUCT NOZZLE Screws DD81 02718A 2 pcs 4 Put the ROTOR LOWER onto the HOLDER ROTOR LOWER ...

Page 23: ... take off the BASKET MIDDLE 2 Release 2 hooks to take off ASSY ROTOR MIDDLE from the BASKET MIDDLE Caution Be careful not to break the hooks ASSEMBLY 1 Reassembly is the reverse order of disassembly long short long short NOTE To disassemble the ROTOR MIDDLE only loosen the HOLDER ROTOR MIDDLE to counter clockwise direction NOTE Make sure to fit the hook to the correct location of ROTOR MIDDLE ...

Page 24: ... the COARSE FILTER counter clockwise to unlock the filter assembly 2 Separate the filters by releasing hooks Warning Do not this work without safety gloves It can cause injury from sharp edge NOTE Make sure to direction of MICRO FILTER when reassemble filters Hooks must face upward Coarse filter Fine filter Micro filter ASSEMBLY Reassembly is the reverse order of disassembly Caution Make sure the ...

Page 25: ...ake off the BASKET MIDDLE NOTE Please refer to the section of ASSY ROTOR MIDDLE for disassembly of rotor middle Bracket Adjuster Adjuster 2 Release 4 hooks of ASSY ADJUSTER at each side to release them from the BASKET MIDDLE Warning Do not this work without safety gloves It can cause injury from sharp edge Caution Be careful not to break the hooks ASSEMBLY 1 Assemble the BASKET MIDDLE with ADJUSTE...

Page 26: ...ase 2 screws to take off HANDLE BASKET Screws DD81 01330A 2 pcs 3 Release hook to take off ROLLER BASKET Warning Do not this work without safety gloves It can cause injury from sharp edge 4 Take off the REMOVABLE TINE by releasing hooks NOTE Make sure that the hook of REMOVABLE TINE is inserted under the holder of BASKET LOWER when it s reassembled NOTE Only for DW6 M605 DW60M6070IB DW60M6031 mode...

Page 27: ...dishwasher s door and take off the BASKET 3rd from the RAIL BASKET 2 When you take off the BASKET 3rd pull it towards the front and then remove it by lifting it up slightly And pulling it towards the front Caution Do not force the removal of the basket It can cause damage NOTE BASKET 3rd will be serviced by Assembly ASSEMBLY Reassembly is the reverse order of disassembly ...

Page 28: ...ISASSEMBLY 1 Take off the HOLDER RAIL REAR by pulling back with releasing the hook Rail Basket Left Rail Basket Right 2 Take off the RAIL BASKET Warning Do not this work without safety gloves It can cause injury from sharp edge ASSEMBLY 1 Put the RAIL BASKET on the ROLLER RAIL Warning Do not this work without safety gloves It can cause injury from sharp edge Caution Make sure that the direction of...

Page 29: ...y _ 29 2 13 BASKET CUTLERY Basket Cutlery DD82 01147A SVC ASSY CASE SPOON DW6 M604 DW60M5050 DW60M5070IB DW6KM5031BB Part Figure Description BASKET CUTLERY DISASSEMBLY ASSEMBLY 1 This part will be serviced by assembly part only ...

Page 30: ...AP SOFTENER Cap Softener DD81 01678A SVC CASE SOFTENER Part Figure Description CAP SOFTENER Cap Softener DISASSEMBLY 1 Release the cap of softener by rotating to counter clockwise REASSEMBLY 1 Reassembly is the reverse order of disassembly ...

Page 31: ...nuts are fastened correctly Check whether they are fastened with the specified torque 5 Remove foreign material Check whether any foreign material such as soil wire scraps and screws are in the dishwasher Check whether any foreign material is entering through the sump into the disposer 6 Check for water leakage Check whether there is water leakage from the hose connector door case sump drain motor...

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