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1. Precaution

1-1 Safety precautions (        )

Samsung Electronics

1-1

Follow these special safety precautions.  Although the microwave oven is completely safe during ordinary
use, repair work can be extremely hazardous due to possible exposure to microwave radiation, as well as
potentially lethal high voltages and currents.

1. All repairs should be done in accordance

with the procedures described in this
manual.  This product complies with
Federal Performance Standard 21 CFR 
Subchapter J (DHHS).  

2. Microwave emission check should be

performed to prior to servicing if the oven is
operative.

3. If the oven operates with the door open :

Instruct the user not to operate the oven and
contact the manufacturer and the center for
devices and radiological health immediatly.

4. Notify the Central Service Center if the

microwave leakage exceeds 5 mW/cm

2

5. Check all grounds. 

6. Do not power the MWO from a "2-prong"

AC cord.  Be sure that all of the built-in
protective devices are replaced.  Restore any
missing protective shields.

7. When reinstalling the chassis and its

assemblies, be sure to restore all protective
devices, including: nonmetallic control
knobs and compartment covers.

8. Make sure that there are no cabinet openings

through which people--particularly
children--might insert objects and contact
dangerous voltages.  Examples: Lamp hole,
ventilation slots. 

9. Inform the manufacturer of any oven found

to have emmission in excess of 5 mW/cm

2

,

Make repairs to bring the unit into
compliance at no cost to owner and try to
determine cause.
Instruct owner not to use oven until it has
been brought into compliance.

CENTRAL SERVICE CENTER

10. Service technicians should remove their

watches while repairing an MWO.

11. To avoid any possible radiation hazard,

replace parts in accordance with the wiring
diagram.  Also, use only the exact
replacements for the following parts:
Primary and secondary interlock switches,
interlock monitor switch.  

12. If the fuse is blown by the Interlock Monitor

Switch:  Replace all of the following at the
same time:  Primary, door sensing switch
and power relay, as well as the Interlock
Monitor Switch.  The correct adjustment of
these switches is described elsewhere in this
manual.  Make sure that the fuse has the
correct rating for the particular model being
repaired.

13.  Design Alteration Warning:

Use exact replacement parts only, i.e.,
only those that are specified in the
drawings and parts lists of this manual.
This is especially important for the
Interlock switches, described above.
Never alter or add to the mechanical or
electrical design of the MWO.  Any design
changes or additions will void the
manufacturer's warranty.10.Always unplug
the unit's AC power cord from the AC
power  source before attempting to
remove or reinstall any component or
assembly.

14. Never defeat any of the B+ voltage

interlocks.  Do not apply AC power to the
unit (or any of its assemblies) unless all
solid-state heat sinks are correctly installed.

15. Some semiconductor ("solid state") devices

are easily damaged by static electricity. Such
components are called Electrostatically
Sensitive Devices (ESDs).  Examples include
integrated circuits and field-effect
transistors. 

Immediately before handling any
semiconductor components or assemblies,
drain the electrostatic charge from your
body by touching a known earth ground. 

16. Always connect a test instrument's ground

lead to  the instrument  chassis ground 

before

connecting the positive lead;  always remove
the instrument's  ground lead last.

Summary of Contents for MW4592W

Page 1: ...RVICEManual MICROWAVE OVEN CONTENTS 1 Precaution 2 Specifications 3 Operating Instructions 4 Disassembly and Reassembly 5 Alignment and Adjustments 6 Troubleshooting 7 Exploded Views and Parts List 8...

Page 2: ...or inspection within the microwave generating compartments check the magnetron wave guide or transmission line and cavity for proper alignment integrity and connections d Any defective or misadjusted...

Page 3: ...icians should remove their watches while repairing an MWO 11 To avoid any possible radiation hazard replace parts in accordance with the wiring diagram Also use only the exact replacements for the fol...

Page 4: ...ve terminal of the high voltage capacitor to the oven chassis Use a screwdriver 3 High voltage is maintained within specified limits by close tolerance safety related components and adjustments If the...

Page 5: ...93G ITEM TIMER 99 MINUTES 99 SECONDS CONTROLS 10 POWER LEVELS INCLUDING DEFROST POWER SOURCE 120V 60HZ AC POWER CONSUMPTION MICROWAVE 1 450W OUTPUT POWER 700 Watts OPERATING FREQUENCY 2 450MHz OUTSIDE...

Page 6: ...to level other than high Clock Sets current time Start Pause Canel Press to pause oven or correct a mistake Kitchen Timer Sound Button Auto Reheat Auto Defrost Start One Minute Pause Cancel 3 2 1 Cloc...

Page 7: ...or it may be damaged NOTE2 When replacing the magnetron be sure to remount the magnetron gasket in the correct position and make sure the gasket is in good condition 1 Discharge the high voltage capa...

Page 8: ...a thin metal plate between Door E and Door A until you hear the tick sound Insertion depth of the thin metal plate should be 0 5mm or less Insert flat screwdriver into the gap between Door A and Door...

Page 9: ...efective component parts of the door reassemble it and follow the instructions below for proper installation and adjustment so as to prevent an excessive microwave leakage 1 When mounting the door to...

Page 10: ...econnecting the FPC connector make sure that the holes on the connector are properly engaged with the hooks on the Plastic Fastener 1 Window display should not be disassembled as its mounting tabs wil...

Page 11: ...al and magnetron case should read open 1 The low voltage transformer is located on the control circuit board 2 Remove the low voltage transformer from the PCB Ass y and check continuity 3 Normal resis...

Page 12: ...ssembly adjust the Latch Body by moving it so that the oven door will not have any play in it Check for play in the door by pulling the door assembly Make sure that the latch keys move smoothly after...

Page 13: ...tir the water again with the thermometer and measure the temperature T2 5 Subtract T1 from T2 This will give you the water temperature rise T 6 The output power is obtained by the following formula 7...

Page 14: ...of a radiarion preventing device make a repair record for the measured values and keep the data 2 If the radiation leakage is more than 5 mW cm2 after determining that all parts are in good condition...

Page 15: ...sensing switch 3 Defective monitor switch NOTE1 4 Shorted HVCapacitor 5 Shorted HVTransformer NOTE2 NOTE 1 All of these switches must be replaced at the same time refer to adjustment instructions Che...

Page 16: ...1 Loose fan and fan motor Tighten screws of fan motor 2 Loose screws on H V Transformer Tighten screws of H V Transformer 3 Shorted H V Diode Replace H V Diode Turntable motor does not rotate 1 Open o...

Page 17: ...nics 7 Exploded Views and Parts List 7 1 Exploded Views 7 1 M1 M2 M21 M22 M25 M26 M11 M13 M14 M15 M12 M16 M17 M18 M19 M20 M3 M4 M5 M6 M7 M8 M9 M10 B1 B2 B2 B4 B3 M23 C1 C2 C3 C4 C5 C6 C7 M24 D1 D2 D3...

Page 18: ...H10 T2 5 W31X100 5 12G NTR 3RD W 1 M12 DE26 10156A TRANS H V SHV 4593UC 120V 2015V 3 10V 60 1 M13 2501 001112 C OIL 800nF 2 1KV BK 54x35x70 20mm 1 M14 DE61 50106A BRACKET HVC SECC T0 8 W31 L125 8 1 M1...

Page 19: ...t Ref No Parts No Description Specification Q ty Remarks C 1 DE66 20275A BUTTON PUSH ABS HR0370U 9G P WHT W9501 3RD W S1 1 MW4592W C 1 DE66 20275C BUTTON PUSH ABS V0 GRY MW4593G 1 MW4593G C 2 DE61 700...

Page 20: ...H SCREW A 2S 4X12 TOOTHED 1 P CORD DE60 10082H SCREW A 2S 4X12 TOOTHED 1 PCB GND DE60 10098A SCREW ASSY TAP TITE PH TC M4X8 SWRCH18A ZPC2 GLD W 2 G MOTOR DE60 10098A SCREW ASSY TAP TITE PH TC M4X8 SWR...

Page 21: ...8 P C B Diagrams 8 1 P C B Diagrams Samsung Electronics 8 1...

Page 22: ...2MM 2 R32 R33 P18 2001 000435 R CARBON 1MOHM 5 1 8W AA TP 1 8X3 2MM 1 R25 P19 2001 000515 R CARBON 220OHM 5 1 8W AA TP 1 8X3 2MM 1 R15 P20 2001 000577 R CARBON 2KOHM 5 1 8W AA TP 1 8X3 2MM 2 R05 R13...

Page 23: ...ITION DOOR IS OPENED 120V15A PCB PATTERN WARNING NOTE CIRCUIT SHOWN WITH DOOR IS OPENED POSITION NOTE FOR SERVICE REPLACEMENT USE 16 GA 105 C THERMOPLASTIC COVERED WIRE EXCEPT FOR HIGH VOLTAGE LEADS O...

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