Samsung SW82ASP, Service Manual

Page 1: ...PIW1 XSA SW85ASPIW1 YMI SW82ASPIW XSA SW82ASPIW YMI 1 Digital Fuzzy Logic Control 2 Opaque Steel Door 3 Water Saving Tub 4 Magic Filter 5 Centerjet Pulsator 6 Adjustable Leg PRODUCT IMAGE THE FEATURE OF PRODUCT Refer to the service manual in the itself http itself sec samsung co kr for the more information ...

Page 2: ...STALLATION 3 1 EACH KEY AND DISPLAY 3 1 3 2 FUNCTION OF CONTROL KEYS 3 2 3 3 MAIN FUNCTIONS 3 6 4 ALIGNMENT AND ADJUSTMENTS 4 1 ERROR MODE 4 1 4 2 TEST PROGRAM MODE 4 2 5 ASSEMBLY AND DISASSEMBLY 5 1 TOOLS FOR DISASSEMBLY AND ASSEMBLY 5 1 5 2 DISASSEMBLY 5 2 5 3 ASSEMBLY 5 6 6 TROUBLE DIAGNOSIS 6 1 PRECAUTIONS FOR THE REPAIR AND REPLACEMENT 6 1 6 2 TROUBLE DIAGNOSIS AND SHOOTING ON MAIN FAILURE 6 ...

Page 3: ...12 SCHEMATIC DIAGRAMS 12 1 13 CIRCUIT DESCRIPTIONS 13 1 OVERALL SYSTEM DIAGRAM 13 1 13 2 AC INPUT POWER CIRCUIT 13 1 13 3 DRIVING SYSTEM CIRCUIT 13 2 13 4 SENSOR CIRCUIT 13 3 14 REFERENCE INFORMATION 14 1 TERMINOLOGY 14 1 14 2 FABRIC CARE CHART 14 2 14 3 ELECTRICAL WARNINGS 14 2 14 4 Q A 14 3 ...

Page 4: ... part of the power cord There may be dangers of electric shock or fire when the power cord is damaged 12 Leave the power cord unplugged when the washing machine is not being used There may be dangers of electric shock or fire due to a strike of lightening 13 Do not use or store the spray or inflammable materials including gasoline thinner alcohol etc nearby the washing machine There may be dangers...

Page 5: ... See if machine is placed level by checking the position of the washing tub Open the lid of the machine pour water into the tub up to the level just below the pulsator and adjust the legs so that the pulsator is positioned at the center of the water as shown in the figure To control the machine level turn 10cm away the wall WATER a b 1 2 3 Controlling the Front Adjustable Leg To control the height...

Page 6: ...old parts a and b with a gap about 5mm between them a b 3 Connect adaptor to the water tap by firmly tighten ing the screws Then turn part b follow ing the arrow and put a and b together a b 4 Connect the water supply hose to the adaptor Pull down part c of the water supply hose When part c is released the hose is automatically connected to the adaptor and makes a click sound c 5 Connect the other...

Page 7: ... connect the outlet hose Be sure to join tightly the drain hose into the drain outlet on the back of the machine Be sure to join tightly the drain hose into the drain outlet on the side of the machine Install the drain hose in the position of about 90 100cm above the ground ...

Page 8: ...CIFICATIONS 2 1 THE FEATURE OF PRODUCT DRAIN HOSE LID DETERGENT BOX MAGIC FILTER BLEACH INLET FABRIC SOFTENER DISPENSER HEIGHT ADJUSTING LEG POWER PLUG WATER SUPPLY HOSE WATER SUPPLY HOSE RED HOT WATER WHITE COLD WATER ...

Page 9: ...Washing Method Stirring Type Rated Voltage 230 30V 50Hz Power Consumption Wash 550W Spin 310W Standard Water Level Maximum 92 ℓ High 78 ℓ Medium 62 ℓ Med Low 48 ℓ Extra Low 32 ℓ Maximum Water Usage 240 ℓ Applicable Water Pressure 0 05 0 78 Mpa 0 5 8 0kgf Spin Speed 710 rpm Weight 47kg Dimension W630 D675 H1060 ...

Page 10: ...SW82ASPIW YMI Specifications Washing Capacity 8 5kg 8 5kg Rated Voltage 230 40V 50Hz 230 40V 50Hz Water Supply Hot Cold Rinse Hot Cold Rinse Basket Type All Stainless All Stainless Control Panel Type Mirror Button Inlay Door Steel Steel Color Neat White Neat White Weight 47kg Dimension W630 D675 H1060 ...

Page 11: ...2 4 2 4 OPTION SPECIFICATIONS Item Item Name CODE NO QTY REMARK ASSY HOSE WATER DC91 10229E DC91 10229F 2 ASSY HOSE DRAIN O DC97 00139C 1 MANUAL BOOK DC68 02340 1 ...

Page 12: ...selected program even though you have set up the current program which has it s own manual function by using the manual key wash rinse spin 4 In case the selected program is available and being operated you can press all of the keys except for the RESERVE key DELAY START key and PROGRAM key 5 Weight sensing function is valid only for Sensor BEDDING HEAVY ECONO WASH ECONO QUICK SUPER CLEAN programs...

Page 13: ...aximum Low Maximum Medium 7 When the PROGRAM key is available and being operated you can update the corresponding function by pressing the manual key But the cycle off should be skipped 8 At the Sensor program which is the initial program mode after power on every press of the manual keys only performs the manual function Sensor program is automatically selected when POWER key is pressed You may c...

Page 14: ...before the spin cycle starts 10 After setting the spin time by pressing the SPIN key at the 9 and then if you press the WASH key the remaining time of any wash cycle would be added Every press of the WASH key modifies washing time as follows effective before the end of the wash cycle In case of WOOL and QUICK program the wash time is changed as follows exceptionally 11 When the RINSE key is more p...

Page 15: ...gram If you move to the WOOL program the cold water is automatically selected but the previous setting is restored if you switch to the other program 4 Error cases as follows in above item 1 Water supply error Drain error Water sensing error 5 While water is being supplied the corresponding water supply lamp ftwinkles by 1 sec 3 START PAUSE KEY 1 This key in toggles between start and pause as foll...

Page 16: ...f the water level 5 In case of adjusting the washing time by the WASH key at the 4 the washing time is to be recalculated with the new time setup regardless of the water level 6 When the water level is not selected the segment display is When the WATER LEVEL key is pressed the total cycle time is displayed in the segment Default value for the water level is selected medium 5 RESERVE KEY DELAY STAR...

Page 17: ...If the water supply is not completed yet after the standard time allocated for water supplying has passed the remaining time does not count down any more 5 If the water supply is already completed before the standard time allocated for water supplying has passed the remaining time counts down as much as the standard time and then proceed to next step 6 If the water supply is not completed even aft...

Page 18: ...n If the unbalance is detected at the spin cycle of any program except for spin only mode the spin cycle stops the release wash rinse function is performed and then the spin cycle works again The unbalance clear function like this which is valid until 2 times But If it is 3 times it displays UE error all of cycle stop 3 SPIN FUNCTION 1 The spin function allows the washing motor to rotate to the le...

Page 19: ... program 1 min 30 sec for ECONO WASH program 7 SPIN FUNCTION 1 It is identical as the intermittent spin and spin function of the rinse process 2 Spin fuction performs for only 1 min at WOOL program 8 EXIT FUNCTION 1 After all the selected process is completed it performs exit process 2 While the exit function is in operation it gives end melody and turns off all the driving com partment The displa...

Page 20: ... clear the error status and to resume the water supply function 3 DRAIN ERROR 1 When the water level does not fall under reset level after 15 min has passed since starting to drain 2 Generates ERROR MELODY 5 times 3 DISPLAY 5E 0 5 sec ON OFF 4 How to Clear Press the START key to clear the error status and to resume the water drain function 4 DOOR OPEN ERROR 1 When the door is opened during the int...

Page 21: ...by Semi spin Course finished PCB senses the motor error when they didn t exists 30 taco pulses in Semi spin runs on 4times 30 seconds Door error Unbalance error 9 Press the Start Hold button five times Segment display HA The weights sensing runs and display the weighting pulse on segment 10 The washing machine power is off when press the Start Hold button six times 11 The washing machine runs the ...

Page 22: ...4 3 ...

Page 23: ...4 4 Memo ...

Page 24: ...ock absorber 1 Pulley hole 2 Double ended spanner 10 13 19 mm Replaceable for the box driver Since the bolt runs idle when the box driver is used use the box driver 17mm 3 Vice pliers Tool to protect the idle and abrasion of the bolt for the box driver 4 Other Driver Nipper Long nose General tools for the after service 5 JIG for the BASKET SPIN ASSY 1 Disassemble and Assemble ...

Page 25: ...ace with a rough floor do not drag it If it is dragged the rubber may get loose thereby causing severe vibration and noise during washing 2 BEFORE SERVICING 1 Do not deform the check S W rod of the top cover 2 The installation of a deformed check S W rod will result in malfunction of the safety switch during severe vibration thus causing an unbalanced error 3 BEFORE SERVICING 1 Check the level of ...

Page 26: ...Assembly 8 Pull away the PCB Assembly 9 Do the reassembly in reverse order Removing the Pressure Senser Water Valve and Checker Assembly Pressure Senserl 1 Pull out the Lead Wire Terminal of the Pressure Digital 2 Remove the Pressure Digital 3 Pull out the Air Hose Water Valve 1 Pull out the Lead Wire Terminals 2 Remove the Water valve while pushing it in the direction of the arrow Checker Assembl...

Page 27: ...g the Top Cover and lift up the Top Cover gently tilt the Top Cover back to expose the Tub Cover 2 Remove the four Screws fixing the Tub Cover 3 Remove the Bolt fixing the Pulsator 4 Remove the Spin Nut fixing the flange Shaft and the Shaft and pull out the Spin Basket Caution Disassemble the Spin Nut in a clockwise direction 5 Lay down the Washing Machine with the rear side facing the floor 6 Rem...

Page 28: ... handle clockwise on the axis of the small box to disassemble Right hand thread To disassemble the box give three to four times of instantaneous shocks to the handle in the loosening direction then disassemble it by turning the handle when the nut is loosened 4 To disassemble the box strike the handle three or four times quick shocks to loosen it then complete the disassembly by turning the handle...

Page 29: ...5 6 5 4 REASSEMBLY Reassembly procedures are in the reverse order of dissasembly procedures ...

Page 30: ...hing the earth strap or the power supply which is connected to the machine if you need to contact PCB parts for servicing 2 The wiring should be properly connected in accordance with the wiring diagram Erroneous wiring may cause the faulty operation smoke or fire Speial attention should be paid to connection insulation treat ment and wiring work for the lead wire 3 Be sure to pull out the power pl...

Page 31: ... power cord and then press the POWER key Is the rating voltage supplied Yes No Is the power plug well connected Yes No Fuse blown out Apply the rating voltage Plug in the power cord securely Replace fuse No No Power ON Yes Repair or Replace the wire connection Yes No The PCB Assy is defective Replace it Yes Is the wiring on the power line well connected ...

Page 32: ... S W ON All of key selections are valid only when POWER S W is on Tact S W or Tact S W connection with PBA is defective Replace PCB ASS Y Replace defective PCB ASS Y Yes 3 In case there is no beep sound and also the indicator does not turn on at any key selection Unselected indicator turns on No beep sound and or no display in the indicator ...

Page 33: ...ve during water supply Connect the terminal firmly No W S water supply No The terminal of W S valve is well connected Yes W S valve is electrically continuous Water tap is opened Yes Water supply has been cut off No Foreign materials exist on W S hose or valve Yes Press Start Pause key Open the water tap Turn off the water tap and turn Power OFF Clean the filter by using a brush Yes Is the water l...

Page 34: ...ter level sensor hose bent Correct the bent hose Is the water coming out through the drain hose with the operation of the drain valve Is there water in the water level sensor hose Yes No Yes Yes Pull out the plug Replace the PCB assembly No Remove foreign materials such as drawn thread hair pin and buttons Check the drain valve Yes Yes Air is leaking Check the connection and apply the adhesives No...

Page 35: ...t the water supply Water Level Sensor terminal is securely connected Yes No Washing is going on No Connect terminals securely Turn Power OFF and starts to operate again Wash starts without the water supply Replace defective PCB ASS Y Yes ...

Page 36: ...ll right No Replace the water level sensor Yes Yes No Yes Connect the terminal securely Is water supplied No Now it is normal Replace the PCB assembly Check the motor for shortcircuit and replace it if necessary Replace the condenser Dose the pulsator operate normally No No Dose the pulsator operate normally The motor is defective Is the V belt positioned correctly Replace the PCB assembly Install...

Page 37: ...t the clearance of the pulsator Is there noise from the clutch Yes Is the position of the brake lever adjusted properly Yes The noise is either the contact noise inside the clutch or it is noise caused by the wear and deformation of parts Replace the defective clutch assy due to the abrasion state No Is there noise from the motor Contact noise due to the wear of motor bearing Replace the defective...

Page 38: ...o drain before spinning Yes Drain motor makes operating sounds Yes Drain Motor operable as a single unit Improper adjustment of Clutch part Repair it Replace defective drain motor lead wires Improper adjustment of Clutch part Repair it No Yes Drain motor shows continuity Replace Drain Motor No Yes Yes Yes No No No No No No No No Remove foreign materials Spin tub is rotating correctly OK Yes Yes Re...

Page 39: ... the drain hose Yes No Yes No No No No Remove foreign materials Connect them securely Yes Take out wash tub spin tub Yes Yes Yes Drain motor is continuous Yes Wires are securely connected Replace defective Drain Motor Connect them securely Replace defective PCB ASS Y No No Drain pump can operate alone Replace the defective drain motor No Yes Yes Position the hose properly Yes No pump model only Pr...

Page 40: ...7 1 7 EXPLODED VIEW AND PARTS LIST A0242 P0051 P0007 P0038 P0079 PXXXX P0198 P0115 P0053 P0062 W0004 P0030 C0115 A0242 C0082 C0082 C0002 SW85ASP SW82ASP D0089 D0089 P0031 P0075 7 1 ASSY COVER TOP P0018 ...

Page 41: ... PET T0 188 W395 6 L9 1 SA A0242 DC64 01275L INLAY PANEL SKIPPY2 PET T0 188 W395 6 L9 1 SA A0242 DC64 01275M INLAY PANEL SKIPPY2 PET T0 188 W395 6 L9 1 SA C0002 DC97 11213D ASSY PANEL CONTROL B27L9WDP YE NEW 1 SA C0002 DC97 11213E ASSY PANEL CONTROL NEW SKIPPY WA15L PAN 1 SA C0002 DC97 11213F ASSY PANEL CONTROL NEW SKIPPY WA14L1 L4 1 SA C0002 DC97 11213G ASSY PANEL CONTROL NEW SKIPPY WA14L2 L5 1 S...

Page 42: ... WA15L4GDP XAX ABS P0051 DC63 00973G COVER T C SKIPPY2 WA15L5GDP XAX ABS P0051 DC63 00973H COVER T C SKIPPY2 WA17L9GDP XAX ABS P0051 DC63 00973J COVER T C SKIPPY2 WA15L3WDP XAP ABS P0051 DC63 00973K COVER T C SKIPPY2 WA15L3WDP YCX ABS P0051 DC63 00973L COVER T C SKIPPY2 WA15L4GDP XAP ABS P0051 DC63 00973M COVER T C SKIPPY2 WA15L4GDP YCX ABS P0051 DC63 00973N COVER T C SKIPPY2 WA17L9GDP XAP ABS P00...

Page 43: ...7 4 7 2 ASSY TUB U0131 U0225 U0100 U0076 U0345 U0085 U0371 U0343 U0344 U0195 U0075 U0136 W0001 U0334 I0043 P0082 I0046 S0058 R0009 F0045 S0050 S0033 S0030 ...

Page 44: ... 00058B MOTOR INDUCTION SEW G100 WAS360Z U0343 DC66 10142A BELT V STATIC M22 SEW 60FX U0344 DC31 20014C MOTOR DRAIN SWD 118 120 60 U0345 DC60 50004A NUT SPIN ZNDC1 M24 L14 CW U0371 DC61 40054C SUPPORT SADDLE SBHG A T1 2 SEM CKD W0001 DC96 00572H ASSY WIRE HARNESS WA17XPM SUB PUMP C P0082 DC62 10291B HOSE PUMP WSLS1100A EPDM ID30 5 OD36 5 F0045 DC97 09928C ASSY FILTER Q2 SVC 2LEGS 1 SA 1 S0030 DC97...

Page 45: ...7 6 7 3 ASSY CASE A0086 U0061 A0282 I0039 I0040 I0040 B0073 B0072 B0012 B0044 B0070 ...

Page 46: ... SA B0072 DC61 30333B BASE WA17XPM PP KT GRY 12kg HIGH P 1 SA B0073 DC61 50166A LEG RUBBER BUTYL 10 12KG D41 FRONT 2 SNA B0073 DC61 50167A LEG RUBBER BUTYL 10KG 12KG D29 BACK I0003 DC62 10289B HOSE WATER C WIP4013SRW PVC NYLON ID10 I0039 DC97 00139Z ASSY HOSE DRAIN O SEM MODELS SEM PUMP T U0061 DC97 05280C ASSY DAMPER GENERAL FRONT SPRING_DAMPER B0012 DC97 00287L ASSY BASE WA17XPM X100 PUMP 12kg H...

Page 47: ...0160 DC61 70029A SPRING CLIP HSWR67 ID7 5 OD9 9 1 SA S0040 DC61 00974C BASKET BOWL WA17XPM PP KTL GRY 1 SNA U0161 DC61 01151A GUIDE WIRE SEW 3G100A ABS 5VA P 1 SA U0342 DC75 00010F CONDENSER M F UP25B456JSF W35 L1 1 SA U0358 DC91 11258U ASSY SCREW MOTOR COAT M8 30FE FZY 4 SNA W0002 DC96 00038B ASSY POWER CORD 125V 10A W752P 1500 1 SA 1 SA J0013 DC96 01113A ASSY PUMP DRAIN WA17R3Q3AW YCX 110 1 P001...

Page 48: ...8 2 Memo ...

Page 49: ...9 1 9 BLOCK DIAGRAM ...

Page 50: ...9 2 Memo ...

Page 51: ...10 1 10 WIRING DIAGRAM ...

Page 52: ...10 2 Memo ...

Page 53: ...motor operation 2 Power Relay Supplies disconnects power when the power is turned on off 3 Display System Displays the function of the operation 4 Key input System Activates operations depending on the user s keystroke 5 LVT Supplies power 6 Valve Driving System Controls the operation On Off of the valve ...

Page 54: ...WL_1 2 Connected to door checker DOOR UNB 3 Connected to water level senser WL 4 Connected to the ground GND 5 Connected to 5V 5V CN2 Component 1 Connected to hot valve H W 3 Connected to rinse valve RINSE 4 5 Connected to drain motor DRAIN 6 Connected to cold valve COLD CN5 Component 1 Connected to AC power 2 Connected to AC common CN4 Component Connected to AC power ...

Page 55: ...12 1 12 SCHEMATIC DIAGRAMS This Document can not be used without Samsung s authorization ...

Page 56: ...12 2 Memo ...

Page 57: ...respectively for the AC power supply or disconnection Operation The AC Power 120V or 220 240V used at any country applied to the primary transistor will be transformed into AC12V for the secondary transistor The AC 12V is converted into DC 12V by D2 D5 DC 12V is transformed into DC 5V on 7805 13 CIRCUIT DESCRIPTIONS ...

Page 58: ...ded 0V Once pins 10 16 of IC3 are grounded TRIAC 1 2 3 4 5 and 6 turn on due to the electric potential difference to the 12V Power is applied to the electric components MOTOR VALVE and DRAIN MOTOR connected to CN9 and the operation starts If PWM signal is applied to the BASE of TR3 BZ1 starts to operate due to the electric potential difference between the 12V and DGND The operating sound of BZ1 ch...

Page 59: ...CN6 Certain bands of the frquency from the water level sensor is input to IC2 depending on the water level The water level frequency through IC2 is transformed into a square wave before being input to MICOM 23 Door magnetic senser is installed at the top cover to check if the door is open If the door is closed 0V is applied to pins 14 and 15 on MICOM and 5V to a open door ...

Page 60: ...13 4 Memo ...

Page 61: ...ettings 5 ASSY THERMAL FUSE Anti Over Heat When the washing heater is overheated due to an error in the thermistor or any other malfunction the assy thermal fuse built in the heater is automatically activated to discon nect the power for your and the product s safety 6 ASSY MAIN PCB Sensitive Laundry Protection To avoid any damage to sensitive laundry the tube temperature is detected and ERROR E8 ...

Page 62: ...liance only from the type of power source indicated on the marking label If you are not sure of the type of power supplied to your home consult your appliance dealer or local power company Use only a grounded or polarized outlet For your safety this appliance is equipped with a polarized alter nating current line plug having one blade wider than the other This plug will fit into the power outlet o...

Page 63: ...ontrol system Child Lock Function This is a device to protect children from being accidentally hurt while playing with the washer Auto Restart The power is turned on automatically after power failure Saving Energy The Eco course it is a wash course to saving the energy reduces laundry time for frequent and soiled clothes SUPER CLEAN Use for clean washing Water is supplied to moderate level and the...

Page 64: ...s released To release the function of Child Lock In case the Child Lock is programmed press both the Function and Water level buttons at the same time Q7 Is spinning duration selectable Spinning duration is set in minutes From one to seven minutes customers are free to select the duration most suited for the washing according to type and weight Q8 What is the limit for setting delay start time for...

Page 65: ... City Gyeonggi Do Korea 443 742 Printed in Korea P N DC68 02669A 00 URL http itself sec samsung co kr This Service Manual is a property of Samsung Electronics Co Ltd Any unauthorized use of Manual can be punished under applicable International and or domestic law ...