Samuel Strapping Systems ISP BinderyMate 2 305, Owner'S Manual

Page 1: ...Instruction Manual Provided By http www MyBinding com http www MyBindingBlog com MBM BinderyMate 2 Wire Fed Stitcher...

Page 2: ...L 305 305 G OWNERS MANUAL For Models With M2000 Stitching Heads Bindery Mate Serial Numbers 5161 and higher ISP Stitching Bindery Products A D i v i s i o n O f S a m u e l S t r a p p i n g S y s t e...

Page 3: ...T 13 General 13 Recommended Spare Parts 13 Cleaning and oiling 13 Stitching Adjustments 13 To Equalize Both Legs of Stitch 14 Trouble Shooting M2000 Head 17 Trouble Shooting Drive 20 Insufficient or E...

Page 4: ...te Manual throughly Study it carefully Best stitching performance will be assured if all the adjustments are made as instructed so that you get the following desired results 1 Good Cut Off 2 Uniform w...

Page 5: ...ull load capacity 199 stitches per minute minimum load capacity Stitching Capacity 20 Lb Bond Paper Minimum Stitching thickness adjustment 94 Wire Draw Approx 57 000 stitches per 5 Lb coil Maximum Sti...

Page 6: ...For use with Plug master into 2nd 3rd units for multiple stacked unit side by side multiple stitch 4 1 2 in min centers Quick adjust for 3 16 to 4 throat depth Jog Push in and turn knob on rear of hou...

Page 7: ...place as necessary DO NOT attempt to operate the machine if a part is broken 7 Route all electrical cables away from pedestrian transportation lanes 8 See Safety Guards Cover information It points out...

Page 8: ...e and Clincher Bracket Index B using the two shoulder screws Index C Shoulder of screws should extend through table and bottom out inside of table clincher bracket 3 Turn Trip lever Knob Index D count...

Page 9: ...wire straightener Index E and through the lower wire straightener Index F 3 Release the rotator operating spring Index H from the rotator and swing it to the left Remove Rotator Index K 4 Thread the...

Page 10: ...to being cut as shown in Figure 4 7 Adjust the upper wire straightener beginning at position shown Index E Figure 4 so that the wire points straight down Adjust the lower wire straightener beginning...

Page 11: ...rotator holder STITCHING HEAD LUBRICATION FIGURES 6 7 Figure 6 CTTT2605 Scene 5 H B C A D E F G F Inject a small amount of lube into cam area of driver bar G Inject lube into cutter operating slide H...

Page 12: ...rough slot at top of cover behind stitcher head M One drop in lower side hole of head operating link Access through round hole while viewing through slot immediately above round hole in side of cover...

Page 13: ...h ever comes first Unplug power cord remove grey plastic cover and apply oil as follows O Two drops to pivot point of clincher operating lever P One drop between cam and clincher operating lever Q One...

Page 14: ...the Work Trip Position table saddle for table stitching Switch off power Swing up front guard assembly Turn the trip lever knob counter clockwise and position the work trip to achieve the desired sti...

Page 15: ...of another Work Guides A Side Guides To adjust side guides pop up the pins at the end of each guide loosen the screw knob beneath the table position guides as desired and retighten the screw knob B C...

Page 16: ...bolt Index C General Every Bindery Mate s M2000 Head Stitcher has a friction type head which depends on smooth sliding friction and proper timing to function correctly Preventative maintenance will go...

Page 17: ...qualize Both Legs of Stitch Page 13 K Page 24 K Page 24 Page 40 P Page 27 I Page 23 R Page 28 K Page 24 1 One or both legs buckled NOTE Since buckled legs are often concealed in the work and may appea...

Page 18: ...rs 7 Flat piece of wire O Page 26 27 P Page 27 O Page 26 27 O page 26 27 8 Stitches come out in pieces O Page 26 27 O Page 26 27 P Page 27 N Page 26 G I Page 22 23 9 Both stitcher legs are either too...

Page 19: ...aligned rotator 2 Worn or broken wire cutters 3 Burrs on rotator 4 Improperly adjusted lower wire straightner 5 Worn or broken wire cutter operating slide 6 Wire cutter slot in face plate worn O Page...

Page 20: ...r damaged items Turn trip lever knob counter clockwise and move trip mecha nism from front to back a few times On Off switch does not light when switched on Replace switch Press in extended circuit br...

Page 21: ...ressing foot switch should break contacts of switch inside Footswitch assembly Replace footswitch Faulty electrical connections Use electrical schematic page 42 43 to check wiring Faulty safety switch...

Page 22: ...19 NOTES...

Page 23: ...incher is to turn the legs of the stitch back after they have penetrated the work material With the Activated moving Type clincher the stitch legs must enter the clincher at the same time and with equ...

Page 24: ...Index A securing the clincher slide brace Index B Remove brace 2 Move clincher slide away from clincher points Index C 3 Raise the clincher points and reverse or replace 4 When reassembling push the c...

Page 25: ...ordinate movement of driver bar and bender bar If pressure is insufficient proper timing is not maintained for the action of the grip As a result wire feeds backwards Replace the plug and or spring To...

Page 26: ...n important part in function of bender bar assembly therefore corners should be free of dirt and notches not marred The driver bar rides within the bender bar grooves as part of the bender bar assembl...

Page 27: ...ppage Clean or replace the latch K Grip Grip Release Slide and Face Plate Figure 27 The grip spring Index A exerts pressure on the benderbar latch Index B to close the grip Index C at the start of the...

Page 28: ...ter Index C is the cutting knife If the cutter breaks it will cover the lead in hole This prevents the wire from feeding into the rotator If the cutting surfaces become worn burrs will re sult on the...

Page 29: ...it will fracture at the stitch corners and come out in pieces Also serious damage to the stitcher may result If the wire used is smaller than the bender bar grooves were designed for the legs of the s...

Page 30: ...Index N 4 Adjust the rotator holder screw 5 Re assemble P Wire Straighteners Figure 30 All coils of stitching wire have a certain amount of bundle curve The purpose of a wire straightener is to remove...

Page 31: ...rk trip will not function properly NOTE Trip lever must NOT touch the clincher assembly Index B when moved fully forward or the rear table when moved fully back or unit will not work properly If the t...

Page 32: ...clip screws and remove clear guard assembly 6 Lift end of spring out of rotator 7 Swing spring up to disengage Lift out 8 Slip rotator operating cam off 9 P u l l rotator forward CAUTION The rotator o...

Page 33: ...R e m o v e r o t a t o r o p e r a t i n g cam stud screw DO NOT REMOVE OR ADJUST THESE TWO SCREWS The screws are factory set to control the s u p p o r t e r lever location Caution When reassembling...

Page 34: ...6 Remove wire spool stud 7 Remove cover screws 8 Remove cover 9 Remove circuit board by gently sqreezing here and then lift off circuit board Note If replacing circuit board unplug connector terminal...

Page 35: ...t glide bracket in place while removing the top screw O N O F F SWITCH BRACKET TRIP LOCATING ROD FRONT GLIDE BRACKET PAPER TRIP ROD KNOB NOTE Rear table must be removed prior to trip mechanism disasse...

Page 36: ...rear glide bracket PAPER TRIP ROD C O M P R E S S I O N SPRING TORSION SPRING REAR GLIDE BRACKET TRIP LOCATING ROD 20 Rotate trip mechanism with paper trip rod clockwise to unwrap the torsion spring T...

Page 37: ...de Note After reassembly clincher slide must move freely up and down in clincher assembly 21 Remove roll pin 22 Lower clincher rocker lever 23 Remove roll pin 26 Slide out front clincher rod with clin...

Page 38: ...ion 6 PARTS LIST 1 2 3 4 5 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 124 38 37 36 35 34 33 20 32 31 28 127 29 28 27 26 25 24 22 23 22 21 30 19 18 123 17 13 16 15 14 13 12 11 10 9 8 125 7 6 124 Q...

Page 39: ...36 77 78 79 80 81 82 83 84 85 86 57 58 59 60 128 61 62 63 28 65 53 66 67 68 69 70 71 72 73 74 75 76 37 33 56 64 QF27F22...

Page 40: ...37 110 111 112 93 113 114 115 116 118 117 119 120 121 122 88 89 90 91 92 42 93 84 94 95 42 105 106 107 108 93 109 126 75 39 96 97 98 101 55 99 100 102 103 104 QF27F23...

Page 41: ...25 LG 1 36 63 CK 146 CLEVIS 1 36 64 CK 153 TABLE AUXILIARY 1 36 65 CK 166 BRACKET GLIDE REAR 1 36 66 CB 56 S SCREW 5 40 x 50 SOC HD CAP 2 36 MODEL 305 PARTS LIST See Pages 40 41 for M2000 HEAD Parts L...

Page 42: ...39 NOTES...

Page 43: ...67H 65H 69H 68H 67H 66H 64H 34H 49H 37H 31H 30H 47H 46H 50H 51H 52H 9H 10H 62H 53H 39H 36H 37H 41H 35H 44H 43H 15H 45H 42H 48H 57H 58H 54H 55H 56H 60H 63H 59H 61H 21H 22H 23H 24H 17H 16H 19H 20H 18H 2...

Page 44: ...ATOR OPERATING CAM STUD 1 32H CA9058 ROTATOR OPERATINGCAM STUD SCREW 1 33H CA9075 WIRE GUIDE BRACKET SCREW 1 34H CA9056C FACE PLATE RETAINING CLIP 3 35H CA9056D FACE PLATE RETAINING CLIP 1 36H CK213 S...

Page 45: ...42 Section 7 ELECTRICAL ELECTRICAL SCHEMATIC 115 V A C SK828...

Page 46: ...43 ELECTRICAL SCHEMATIC 230 V A C SK828B...

Page 47: ...PART NAME WIRE SIZE AND CROWN WIDTH OF YOUR STITCHER USA 3911 S Memorial Dr Racine WI 53403 1 800 345 6641 1 262 589 5421 Fax 1 262 598 5426 www ispstitching com FORM QF27D 7 9 02 ISP Stitching Binder...