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S&C Instruction Sheet 775-510   

11

Figure 7. A typical surge arrester mounting arrangement. 
(Optional disconnect and front brackets shown.)

Figure 8. The Scada-Mate SD switch terminal pad. The discon-
nect pad is shown. Do not wire-brush the surfaces.

Plated terminal pad

Figure 9. The sensor terminal pad. Do not wire-brush the 
surfaces.

Sensor terminal pad

Installing Surge Arresters

Use the following procedure when installing surge 
arresters on a Scada-Mate SD Switching System:

STEP  9.  

Install surge arresters (customer furnished), if 
applicable, using the mounting provisions 
provided. Surge arrester brackets are provided 
on the pole-saddle side of the switch and are 
optionally available on the front side of the 
switch. Each surge arrester bracket has three 

9∕16 

-inch (14-mm) diameter holes. Mount the surge 

arrester using one of the holes and connect the 
surge arrester ground to one of the other holes. 
When properly installed and connected, the 
surge arresters are grounded through the switch 
base. A separate ground wire can be run for the 
arresters at user discretion. See Figure 7.

Preparing Connector and Terminal Pad 

Surfaces

Before installing connectors on the terminal pads, use the 
following procedure to prepare their surfaces:

STEP  10.  

Do not wire-brush Scada-Mate SD switch 

terminal pads.

 They are plated, and wire 

brushing will scratch the protective coating. 
Apply a coating of high-voltage connector grease 
to these pads before securing the connectors to 
the terminal pads. See Figures 8 and 9. 

STEP  11.  

Securely tighten the connector using customer- 

supplied ½—13 UNC hardware. Typical 
tightening torque may vary depending on the 
hardware type and material. Check with the 
manufacturer for correct torque. 

STEP  12.  

Prepare the conductors using established 

procedures before clamping them in their 
respective connectors. Torque S&C connectors 
to between 40 and 50 ft-lbs.

 CAUTION

DO NOT apply excessive load to the 
terminal pads .
The jumper connections should be in line 
with and level to the terminal pad bolt holes 
before securing the jumper fasteners to the 
terminal pad . Large pull-off forces may 
misalign the blades with the stationary 
contacts or prevent proper closing .
Do not exceed 90 lbs . in line and 30 lbs . 
perpendicular to the terminal pad . (IEEE 
Standard ANSI C37 .32-1996, Section 
8 .8 .2 .2 .)
Misaligned contacts may overheat, 

causing arcing and damage to the switch. 

Damage to equipment and injury to 

operating personnel may result.

Installation

Surge arrester brackets

Surge arrester brackets

Summary of Contents for Scada-Mate SD

Page 1: ...eplacement Instructions and Labels 3 Location of Safety Labels and Tags 4 Safety Precautions 5 Shipping and Handling Packing 6 Inspection 6 Handling 7 Installation Inserting Pole Mounting Hardware 8 S...

Page 2: ...retrieve and refer to this publication Proper Application WARNING The equipment in this publication is only intended for a specific application The application must be within the ratings furnished for...

Page 3: ...cautions are not followed NOTICE NOTICE identifies important procedures or requirements that can result in product or property damage if instructions are not followed Following Safety Instructions If...

Page 4: ...ads may be energized from either side and in any position G 6812 D WARNING Electrocution Hazard Switch and control unit enclosure must be installed and grounded ONLY by qualified personnel G 6815 E WA...

Page 5: ...Switching Systems contain fast moving parts that can severely injure fingers Do not remove or disassemble operating mechanisms or remove access panels on the Scada Mate SD switch base unless directed...

Page 6: ...ese values must be programmed into the remote terminal unit RTU installed with the switch if applicable to apply correction for the unit to unit variations in the sensors The S C Sensor information is...

Page 7: ...EP 2 Secure the lifting slings to the switch before unbolting the switch from the crate Remove all packing materials before lifting the switch Shipping and Handling Lifting bracket extended NOTICE Do...

Page 8: ...erline distance of the holes must be 14 inches 356 mm STEP 4 Insert two inch diameter through bolts not furnished in the holes drilled in Step 3 Secure these bolts loosely with necessary washers and n...

Page 9: ...to uncrate the switch before lifting may cause damage to the switch or personal injury Installing the Optional Pole Band and J Bolts Conduct the following steps to install the optional pole band and...

Page 10: ...ting the end of a number 2 AWG wire or two number 6 AWG wires or wires having an equivalent cross sectional area to the grounding lug on the pole saddle See Figure 6 Insert the ground wire into the gr...

Page 11: ...ors on the terminal pads use the following procedure to prepare their surfaces STEP 10 Do not wire brush Scada Mate SD switch terminal pads They are plated and wire brushing will scratch the protectiv...

Page 12: ...to the terminal pads For installation instructions refer to S C Drawing RD 6794 STEP 13 To install the optional wildlife protection components first prepare the surfaces of the terminal pads and conn...

Page 13: ...Mate SD switches STEP 15 Ground the enclosure by solidly connecting one number 6 AWG wire or wires of equivalent cross sectional area to the ground lug on the back of the enclosure Solidly connect th...

Page 14: ...ol unit Locate the connector receptacle on the front of the switch base and remove the dust cover c Remove the sensor shorting blocks from the receptacle and attach the control cable plug d Secure the...

Page 15: ...rol cable at the drip loop and at the switch connection b Attach the control cable along the length of the utility pole and secure the control cable to the utility pole using suitable guards or clamps...

Page 16: ...Electric Company Use the following procedure to energize the power operated switch STEP 20 After making all user connections to the control unit if applicable in accordance with the S C instruction sh...

Page 17: ...remote operation STEP 22 Place the LOCAL REMOTE switch inside the control unit in the Remote position Refer to the instructionsheetfurnishedwiththecontrolunit The Scada Mate SD switch can now only be...

Page 18: ...ow the procedure below using a conventional insulated hookstick or S C Universal Pole and Pole Extension if required fit ted with a heavy duty hook tool such as the S C Substation Prong or equivalent...

Page 19: ...gency Manual Operation STEP 26 Scada Mate SD Switches are capable of manual interrupter operation In the event of electrical power loss a standard or extendible hookstick is used to open and close the...

Page 20: ...uffix W slide the tap cover backfarenoughtogainaccesstotheterminalpads Then remove the upper and lower terminal pad covers to permit the removal of the phase conductors Retain the covers for reinstall...

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