background image

hdf3asl7sm-rev1218

sandpiperpump

.

com

Model HDF3-A/HDF4-A • 

9

Principle of Pump Operation

UNIVERSAL ALL AODD

hd20fnmdl1sm-rev0717

sandpiperpump

.

com

4

 • Model HD20F Non-Metallic

Air-Operated Double Diaphragm (AODD) pumps are powered by compressed  

air or nitrogen.

The main directional (air) control valve 

 distributes compressed air to  

an air chamber, exerting uniform pressure over the inner surface of the 

diaphragm  

. At the same time, the exhausting air 

③ 

from behind the 

opposite diaphragm is directed through the air valve assembly(s) to an 

exhaust port 

.

As inner chamber pressure 

(P1)

 exceeds liquid chamber pressure 

(P2)

the rod 

 connected diaphragms shift together creating discharge on one 

side and suction on the opposite side. The discharged and primed liquid’s 

directions are controlled by the check valves (ball or flap)

 orientation. 

The pump primes as a result of the suction stroke. The suction stroke lowers 

the chamber pressure 

(P3)

 increasing the chamber volume. This results in 

a pressure differential necessary for atmospheric pressure 

(P4)

 to push the 

fluid through the suction piping and across the suction side check valve and 

into the outer fluid chamber 

.

Suction (side) stroking also initiates the reciprocating (shifting, stroking  

or cycling) action of the pump. The suction diaphragm’s movement is 

mechanically pulled through its stroke. The diaphragm’s inner plate makes 

contact with an actuator plunger aligned to shift the pilot signaling valve.  

Once actuated, the pilot valve sends a pressure signal to the opposite end  

of the main directional air valve, redirecting the compressed air to the 

opposite inner chamber.

Principle of Pump Operation

UNIVERSAL ALL AODD

2: INST

ALL

 & OP

2: INST

AL

 & OP

Summary of Contents for HDF4-A

Page 1: ...Main St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2017 Warren Rupp Inc All rights reserved Certified Quality ISO 9001 Certified ISO 14001 Certified S...

Page 2: ...WARNING The use of non OEM replacement parts will void or negate agency certifications including CE ATEX CSA 3A and EC1935 compliance Food Contact Materials Warren Rupp Inc cannot ensure nor warrant n...

Page 3: ...20 C to 50 C 20 C to 100 C T5 T100 X Ambient Temperature Range C Process Temperature Range C 20 C to 60 C 20 C to 150 C 1 Per CSA standards ANSI LC6 2018 US Canadian Technical Letter R14 G Series Natu...

Page 4: ...e SECTION 3 EXPLODED VIEW 7 Composite Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 10 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilo...

Page 5: ...150 ANSI Style Flange Discharge Porting Position D Bottom Your Serial fill in from pump nameplate ______________________________________ __ __ _____ __ ___ __ __ __ Pump Pump Pump Options Discharge D...

Page 6: ...inylidene Fluoride A durable fluoroplastic with excellent chemical resistance Excellent for UV applications High tensile strength and impact resistance 250 F 121 C 0 F 18 C Santoprene Injection molded...

Page 7: ...30 69 779 15 34 390 2X 7 50 191 2X 6 00 152 8X 75 19 34 26 870 36 72 933 29 50 749 AIR INLET 3 4 NPT FEMALE 16 18 411 12 69 322 3 75 95 3 75 95 4 26 108 25 75 654 SUCTION PORT 3 150 ANSI STYLE FLANGE...

Page 8: ...awings 34 26 870 2X 9 00 229 16 00 406 9 00 229 16X 53 13 15 34 390 30 69 779 4X 75 19 4X 1 00 25 36 72 933 31 00 787 AIR INLET 3 4 NPT FEMALE 16 18 411 6 75 171 5 01 127 26 50 673 6 75 171 DISCHARGE...

Page 9: ...d liquid s directions are controlled by the check valves ball or flap orientation The pump primes as a result of the suction stroke The suction stroke lowers the chamber pressure P3 increasing the cha...

Page 10: ...cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet and Priming To start the pump slightly open the air shut off valve After the pump...

Page 11: ...point of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is desi...

Page 12: ...014 000 PLATE I 38 612 015 156 PLATE O 39 618 003 330 PL 40 618 004 330 PL 41 620 011 114 PLUNG 42 670 006 000 RETAIN 43 685 008 120 ROD 44 720 004 360 S 45 722 007 115 SEA 46 807 016 330 STU 47 807 0...

Page 13: ...nge Conductive EPDM 4 24 360 021 000 Ring Sealing 4 25 360 041 379 Gasket Pilot Valve 1 26 360 048 425 Gasket Air Valve 1 27 518 014 156 Manifold 2 28 530 033 000 Muffler Metal 1 29 545 007 330 Nut He...

Page 14: ...4 Conductive Neoprene 385 Conductive EPDM 408 Cork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 5...

Page 15: ...RTANT Read these instructions completely before installation and start up It is the responsibility of the purchaser to retain this manual for reference Failure to comply with the recommendations state...

Page 16: ...ol 2 4 F 675 037 080 Retaining Ring 1 4 A 4 F 4 D 4 B 4 C 4 E Pilot Valve Servicing With Pilot Valve removed from pump Step 1 Remove snap ring 4 F Step 2 Remove sleeve 4 B inspect O Rings 4 C replace...

Page 17: ...ly together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensate...

Page 18: ...N809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that...

Page 19: ...ies U Series F Series T Series EH Series SH Series GH Series Conductive plastic pump models with integral muffler S Series PB Series Tranquilizer surge suppressors Hazardous Location Applied I M1 Ex h...

Reviews: