Sandpiper S15 Non-Metallic, Operating Manual And Service Instructions

Page 1: ...Certified Certified Quality Warren Rupp Inc A Unit of IDEX Corporation 800 N Main St Mansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2016 Warren Rupp Inc...

Page 2: ...g the internal portions of the pump i e dry running For further guidance on ATEX applications please consult the factory When the pump is used for materials that tend to settle out or solidify the pum...

Page 3: ...SECTION 4 AIR END 10 Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assembly Intermediate Assembly SECTION 5 WET END 16 Diaphragm Drawings Diaphragm Servicing SE...

Page 4: ...h 220VAC Coil E7 Solenoid Kit with 220VAC Explosion Proof Coil E8 Solenoid Kit with 110VAC 50 Hz Explosion Proof Coil E9 Solenoid Kit with 230VAC 50 Hz Explosion Proof Coil SP Stroke Indicator Pins A1...

Page 5: ...sistance 250 F 121 C 0 F 18 C Santoprene Injection molded thermoplastic elastomer with no fabric layer Long mechanical flex life Excellent abrasion resistance 275 F 135 C 40 F 40 C UHMW PE A thermopla...

Page 6: ...E AIR INLET 3 4 NPT Note Porting Flanges are also available with PN10 40mm DIN bolting configuration STANDARD ENCAPSULATED MUFFLER 1 NPT EXHAUST PORT FOR OPTIONAL MUFFLER STYLES OR PIPING EXHAUST AIR...

Page 7: ...ide check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically...

Page 8: ...ir causing the pump to cycle erratically or stop operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut o...

Page 9: ...point of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is des...

Page 10: ...End Kit Nitrile Diaphragms Nitrile Balls and PTFE Seals 476 255 365 Wetted End Kit Neoprene Diaphragms Neoprene Balls and PTFE Seals 476 255 633 Wetted End Kit FKM Diaphragms PTFE Balls and PTFE Seal...

Page 11: ...3 8 4 901 048 308 Washer Flat 3 8 4 NOT SHOWN 535 010 000 Muffler 1 530 027 000 Muffler 1 530 033 000 Muffler 1 Item Part Number Description Qty 1 031 140 000 Air Valve Assembly 1 031 140 001 Air Val...

Page 12: ...ed GREEN 366 Food Grade Nitrile 368 Food Grade EPDM 371 Philthane Tuftane 374 Carboxylated Nitrile 375 Fluorinated Nitrile 378 High Density Polypropylene 379 Conductive Nitrile 408 Cork and Neoprene 4...

Page 13: ...52 518 198 552E Manifold 40mm DIN 2 replaces 518 197 552E item 23 43 538 022 110 Nipple Pipe 4 538 022 308 Nipple Pipe 4 44 560 078 611 O Ring 8 45 618 003 110 Plug Pipe 4 618 003 308 Plug Pipe 4 46 6...

Page 14: ...1 NOTE Thespillcontainmentoptionhastwoadditional pumping diaphragms item 41 PTFE Pumping diaphragms are installed with the natural concave curve toward the outer chamber NOTE One Piece Diaphragm Servi...

Page 15: ...115 Screw Self tapping 4 For Pumps with Metal Mesh Muffler or Piped Exhaust 1 031 141 001 Air Valve Assembly 1 Includes all items used on 031 140 001 minus items 1 D 1 F 1 J Air Distribution Valve Se...

Page 16: ...mbly 1 1 J 710 015 308 Screw Self Tapping 4 includes all other items on 031 146 000 above For Pumps with Piped Exhaust 1 031 147 000 Air Valve Assembly 1 includes all items on 031 146 000 minus 1 D 1...

Page 17: ...m sleeve 2 B inspect O Rings 2E replace if required Step 4 Lightly lubricate O Rings 2 C and 2 E Reassemble in reverse order 2 A 2 B 2 C 2 F 2 E 2 D Pilot Valve Assembly Parts List Item Part Number De...

Page 18: ...ermediate Assembly Drawing Step 1 Remove plunger actuator 28 from center of intermediate pilot valve cavity Step 2 Remove Ring Retaining 30 discard Step 3 Remove bushing plunger 6 inspect for wear and...

Page 19: ...Service Drawing Non Overlay Diaphragm Service Drawing with Overlay Torque 480 in lbs Field conversion kit 475 256 000 available for conversion from PTFE Overlay to One Piece bonded Diaphragm Part Desc...

Page 20: ...bly together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensat...

Page 21: ...se link shall be as high as or higher than the maximum expected short circuit current at the location of the installation usually 1500 A A maximum permissible ripple of 20 is valid for all magnets of...

Page 22: ...manifolds from the pump The discharge elbows can be rotated in 90 increments and the suction elbows can be rotated in 180 increments see optional positioning in the Dual Porting Drawing SINGLE PORTIN...

Page 23: ...0Hz or 220 240VAC 50 60Hz Kit 032 045 000 12 32VDC To install electronic leak detectors remove the bottom NPT pipe plug on the visual sight tube item 49 Insert leak detector into the pipe tee item 48...

Page 24: ...irective 2006 42 EC on Machinery according to Annex VIII This product has used Harmonized Standard EN809 1998 A1 2009 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance...

Page 25: ...chnical knowledge apply to the listed equipment AODD Pumps and Surge Suppressors Technical File No 203104000 1410 MER AODD Air Operated Double Diaphragm Pumps EC Type Examination Certificate No Pumps...