Sandpiper S30, Operating & Service Manual

Page 1: ...ansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2017 Warren Rupp Inc All rights reserved Certified Quality ISO 9001 Certified ISO 14001 Certified SERVICE OP...

Page 2: ...g WARNING The use of non OEM replacement parts will void or negate agency certifications including CE ATEX CSA 3A and EC1935 compliance Food Contact Materials Warren Rupp Inc cannot ensure nor warrant...

Page 3: ...Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 10 Spill Containment Option Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assem...

Page 4: ...Santoprene PTFE Your Serial fill in from pump nameplate ______________________________________ Pump Pump Check Design Wetted Diaphragm Check Valve Non Wetted Porting Pump Pump Kit Brand Size Valve Le...

Page 5: ...F 23 C Nylon 6 6 High strength and toughness over a wide temperature range Moderate to good resistance to fuels oils and chemicals 180 F 82 C 32 F 0 C Polypropylene A thermoplastic polymer Moderate t...

Page 6: ...mm 4 85 123 40 66 1033 4X 1 00 25 DISCHARGE PORT 3 ANSI STYLE FLANGE CONFIGURATION 4X 75 19 HOLES EQUALLY SPACED ON A 6 00 152 BOLT CIRCLE 80 DIN STYLE FLANGE CONFIGURATION 8X 75 19 HOLES EQUALLY SPAC...

Page 7: ...ide check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically...

Page 8: ...operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can...

Page 9: ...point of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is des...

Page 10: ...8 25 38 11 4 14 16 17 28 PTFE OVERLAY OPTION Torque 150 in lbs 16 9 N m Torque 400 in lbs 45 2 N m Torque 120 in lbs 13 6 N m Torque 600 in lbs 67 8 N m Torque 450 in lbs 50 8 N m Torque 150 in lbs 16...

Page 11: ...Air Valve Assembly 000 muffler 1 031 140 002 Air Valve Assembly w PTFE coated hardware 1 031 140 162 Air Valve Assembly brass spool stainless sleeve 1 031 141 000 Air Valve Assembly w no muffler 1 03...

Page 12: ...ork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection Molded PVDF Natural...

Page 13: ...fold Polypropylene 2 518 227 552E Manifold Polypropylene 80mm DIN 2 518 227 520 Manifold PVDF 2 518 227 520E Manifold PVDF 80mm DIN 2 49 618 025 110 Plug Boss 4 50 618 031 110 Plug Boss 4 51 835 005 1...

Page 14: ...em 49 NOTE Thespillcontainmentoptionhastwoadditional pumping diaphragms item 46 PTFE diaphragms are installed with the natural concave curve toward the outer chamber NOTE One Piece Diaphragm Servicing...

Page 15: ...drawing remove screws Step 1 Remove staple retainer 1 H Step 2 Remove end cap 1 E Step 3 Remove spool part of 1 A caution do not scratch Step 4 Press sleeve 1 A from body 1 B Step 5 Inspect O Ring 1 H...

Page 16: ...FE Coated Hardware 1 031 146 002 Air Valve Assembly 1 1 J 710 015 308 Screw Self Tapping 4 includes all other items on 031 146 000 above For Pumps with Piped Exhaust 1 031 147 000 Air Valve Assembly 1...

Page 17: ...m sleeve 2 B inspect O Rings 2E replace if required Step 4 Lightly lubricate O Rings 2 C and 2 E Reassemble in reverse order Pilot Valve Assembly Parts List Item Part Number Description Qty 2 095 110...

Page 18: ...diate Assembly Drawing Step 1 Remove plunger actuator 29 from center of intermediate pilot valve cavity Step 2 Remove Ring Retaining 31 discard Step 3 Remove bushing plunger 6 inspect for wear and rep...

Page 19: ...sm rev1218 sandpiperpump com Model S30 Non Metallic 16 Diaphragm Service Drawing with Overlay 5 27 28 16 14 Torque 600 in lbs 5 27 16 17 28 14 Torque 600 in lbs Diaphragm Service Drawing Non Overlay 5...

Page 20: ...bly together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensat...

Page 21: ...rth America and outside the European Union 57 219 009 001 Solenoid Coil 120VAC 60 Hz 1 219 009 002 Solenoid Coil 240VAC 60 Hz 1 219 009 003 Solenoid Coil 12VDC 1 219 009 004 Solenoid Coil 24VDC 1 219...

Page 22: ...and discharge porting configuration to dual porting at each end is easy Simply remove the manifold seals and manifolds from the pump The discharge elbows can be rotated in 90 increments and the suctio...

Page 23: ...50 60Hz Kit 032 045 000 12 32VDC To install electronic leak detectors remove the bottom NPT pipe plug on the visual sight tube item 52 Insert leak detector into the pipe tee item 51 LEAK DETECTION OPT...

Page 24: ...N809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that...