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s30nmdl3sm-rev1218

sandpiperpump

.

com

Model S30 Non-Metallic

IMPORTANT

Read the safety warnings and instructions in this manual 

before pump installation and start-up. Failure to comply with 

the recommendations stated in this manual could damage the 

pump and void factory warranty.

When used for toxic or aggressive fluids, the pump should 

always be flushed clean prior to disassembly.

Airborne particles and loud noise hazards. Wear eye and ear 

protection.

Before maintenance or repair, shut off the compressed air line, 

bleed the pressure, and disconnect the air line from the pump. 

Be certain that approved eye protection and protective clothing 

are worn at all times. Failure to follow these recommendations 

may result in serious injury or death.

When the pump is used for materials that tend to settle out 

or solidify, the pump should be flushed after each use to 

prevent damage. In freezing temperatures the pump should be 

completely drained between uses.

Before pump operation, inspect all fasteners for loosening 

caused by gasket creep. Retighten loose fasteners to prevent 

leakage. Follow recommended torques stated in this manual.

CAUTION

WARNING

Nonmetallic pumps and plastic components are not UV 

stabilized.  Ultraviolet radiation can damage these parts and 

negatively affect material properties. Do not expose to UV light 

for extended periods of time.

In the event of diaphragm rupture, pumped material may enter 

the air end of the pump, and be discharged into the atmosphere. 

If pumping a product that is hazardous or toxic, the air exhaust 

must be piped to an appropriate area for safe containment.

This pump is pressurized internally with air pressure 

during operation. Make certain that all fasteners and piping 

connections are in good condition and are reinstalled properly 

during reassembly.

Take action to prevent static sparking. Fire or explosion can 

result, especially when handling flammable liquids. The pump, 

piping, valves, containers and other miscellaneous equipment 

must be properly grounded.

Safety Information

ATEX Pumps - Conditions For Safe Use

WARNING

Pump not designed, tested or certified to be powered by 

 

compressed natural gas. Powering the pump with natural  

gas will void the warranty.

Use safe practices when lifting

kg

WARNING

The use of non-OEM replacement parts will void (or negate) 

agency certifications, including CE, ATEX, CSA, 3A and EC1935 

compliance (Food Contact Materials).  Warren Rupp, Inc. cannot

 

ensure nor warrant non-OEM parts to meet the stringent 

requirements of the certifying agencies. 

1. 

 

Ambient temperature range is as specifi ed in tables 1 to 3 on the next page 

(per Annex I of DEKRA 18ATEX0094X)

2. 

 

ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded in  

   

accordance with local electrical codes

3. 

 

Non-Metallic ATEX Pumps only — See Explanation of Pump Nomenclature / ATEX Details Page

   

Conductive Polypropylene, conductive Acetal or conductive PVDF pumps are not to be installed in applications where the  

   

pumps may be subjected to oil, greases and hydraulic liquids.

4. 

 

The optionally provided solenoids shall be protected by a fuse corresponding to its rated current (max 3*Irat according  

   

to EN 60127) or by a motor protecting switch with short circuit and thermal instantaneous tripping (set to the rated  

   

current) as short circuit protection. For solenoids with a very low rated current, a fuse with the lowest current value  

   

according to the indicated standard will be suffi  cient. The fuse may be accommodated in the associated supply unit  

   

or shall be separately arranged. The rated voltage of the fuse shall be equal or greater than the stated rated voltage of the  

   

solenoid. The breaking capacity of the fuse shall be as high as or higher than the maximum expected short circuit current  

   

at the location of the installation (usually 1500 A). The maximum permissible ripple is 20% for all dc solenoids.

  

*Not applicable for all pump models — See Explanation of Pump Nomenclature / ATEX Details Page

5.  

When operating pumps equipped with non-conductive diaphragms that exceed the maximum permissible projected area,  

   

as defi ned in EN ISO 80079-36 : 2016 section 6.7.5 table 8, the following protection methods must be applied

   

- Equipment is always used to transfer electrically conductive fl uids or 

   

- Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running.

6.  

Pumps provided with the pulse output kit and used in the potentially explosive atmosphere caused by the presence of  

   

the combustible dust shall be installed in such a way that the pulse output kit is protected against impact

  

*Not applicable for all pump models — See Explanation of Pump Nomenclature / ATEX Details Page

Summary of Contents for S30

Page 1: ...ansfield Ohio 44902 USA Telephone 419 524 8388 Fax 419 522 7867 SANDPIPERPUMP COM Copyright 2017 Warren Rupp Inc All rights reserved Certified Quality ISO 9001 Certified ISO 14001 Certified SERVICE OP...

Page 2: ...g WARNING The use of non OEM replacement parts will void or negate agency certifications including CE ATEX CSA 3A and EC1935 compliance Food Contact Materials Warren Rupp Inc cannot ensure nor warrant...

Page 3: ...Repair Parts Drawing Composite Repair Parts List Material Codes SECTION 4 AIR END 10 Spill Containment Option Air Distribution Valve Assembly Air Valve with Stroke Indicator Assembly Pilot Valve Assem...

Page 4: ...Santoprene PTFE Your Serial fill in from pump nameplate ______________________________________ Pump Pump Check Design Wetted Diaphragm Check Valve Non Wetted Porting Pump Pump Kit Brand Size Valve Le...

Page 5: ...F 23 C Nylon 6 6 High strength and toughness over a wide temperature range Moderate to good resistance to fuels oils and chemicals 180 F 82 C 32 F 0 C Polypropylene A thermoplastic polymer Moderate t...

Page 6: ...mm 4 85 123 40 66 1033 4X 1 00 25 DISCHARGE PORT 3 ANSI STYLE FLANGE CONFIGURATION 4X 75 19 HOLES EQUALLY SPACED ON A 6 00 152 BOLT CIRCLE 80 DIN STYLE FLANGE CONFIGURATION 8X 75 19 HOLES EQUALLY SPAC...

Page 7: ...ide check valve and into the outer fluid chamber Suction side stroking also initiates the reciprocating shifting stroking or cycling action of the pump The suction diaphragm s movement is mechanically...

Page 8: ...operating Water in the air supply can be reduced by using a point of use air dryer Air Inlet And Priming To start the pump slightly open the air shut off valve After the pump primes the air valve can...

Page 9: ...point of use air drier Clogged manifolds Clean manifolds to allow proper air flow Deadhead system pressure meets or exceeds air supply pressure Increase the inlet air pressure to the pump Pump is des...

Page 10: ...8 25 38 11 4 14 16 17 28 PTFE OVERLAY OPTION Torque 150 in lbs 16 9 N m Torque 400 in lbs 45 2 N m Torque 120 in lbs 13 6 N m Torque 600 in lbs 67 8 N m Torque 450 in lbs 50 8 N m Torque 150 in lbs 16...

Page 11: ...Air Valve Assembly 000 muffler 1 031 140 002 Air Valve Assembly w PTFE coated hardware 1 031 140 162 Air Valve Assembly brass spool stainless sleeve 1 031 141 000 Air Valve Assembly w no muffler 1 03...

Page 12: ...ork and Neoprene 425 Compressed Fibre 426 Blue Gard 440 Vegetable Fibre 500 Delrin 500 502 Conductive Acetal ESD 800 503 Conductive Acetal Glass Filled 506 Delrin 150 520 Injection Molded PVDF Natural...

Page 13: ...fold Polypropylene 2 518 227 552E Manifold Polypropylene 80mm DIN 2 518 227 520 Manifold PVDF 2 518 227 520E Manifold PVDF 80mm DIN 2 49 618 025 110 Plug Boss 4 50 618 031 110 Plug Boss 4 51 835 005 1...

Page 14: ...em 49 NOTE Thespillcontainmentoptionhastwoadditional pumping diaphragms item 46 PTFE diaphragms are installed with the natural concave curve toward the outer chamber NOTE One Piece Diaphragm Servicing...

Page 15: ...drawing remove screws Step 1 Remove staple retainer 1 H Step 2 Remove end cap 1 E Step 3 Remove spool part of 1 A caution do not scratch Step 4 Press sleeve 1 A from body 1 B Step 5 Inspect O Ring 1 H...

Page 16: ...FE Coated Hardware 1 031 146 002 Air Valve Assembly 1 1 J 710 015 308 Screw Self Tapping 4 includes all other items on 031 146 000 above For Pumps with Piped Exhaust 1 031 147 000 Air Valve Assembly 1...

Page 17: ...m sleeve 2 B inspect O Rings 2E replace if required Step 4 Lightly lubricate O Rings 2 C and 2 E Reassemble in reverse order Pilot Valve Assembly Parts List Item Part Number Description Qty 2 095 110...

Page 18: ...diate Assembly Drawing Step 1 Remove plunger actuator 29 from center of intermediate pilot valve cavity Step 2 Remove Ring Retaining 31 discard Step 3 Remove bushing plunger 6 inspect for wear and rep...

Page 19: ...sm rev1218 sandpiperpump com Model S30 Non Metallic 16 Diaphragm Service Drawing with Overlay 5 27 28 16 14 Torque 600 in lbs 5 27 16 17 28 14 Torque 600 in lbs Diaphragm Service Drawing Non Overlay 5...

Page 20: ...bly together Torque values are called out on the exploded view Repeat procedure for second side assembly Allow a minimum of 15 minutes to elapse after torquing then re torque the assembly to compensat...

Page 21: ...rth America and outside the European Union 57 219 009 001 Solenoid Coil 120VAC 60 Hz 1 219 009 002 Solenoid Coil 240VAC 60 Hz 1 219 009 003 Solenoid Coil 12VDC 1 219 009 004 Solenoid Coil 24VDC 1 219...

Page 22: ...and discharge porting configuration to dual porting at each end is easy Simply remove the manifold seals and manifolds from the pump The discharge elbows can be rotated in 90 increments and the suctio...

Page 23: ...50 60Hz Kit 032 045 000 12 32VDC To install electronic leak detectors remove the bottom NPT pipe plug on the visual sight tube item 52 Insert leak detector into the pipe tee item 51 LEAK DETECTION OPT...

Page 24: ...N809 2012 Pumps and Pump Units for Liquids Common Safety Requirements to verify conformance 5 YEAR Limited Product Warranty Warren Rupp Inc Warren Rupp warrants to the original end use purchaser that...

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